Roller 115600, Instruction Manual, Page: 18 / 108

eng eng
1.1. Scope of Supply
ROLLER’S Multi-Control SL / SLW, electronic flushing and pressure testing
unit with compressor,
2 suction/pressure hoses 1", 1.5 m long, with hose screw fittings 1",
1 compressed air hose 8 mm, 1.5 m long, with quick couplings NW 5, for
pressure testing with compressed air,
1 high-pressure hose ½", 1.5 m long, with hose screw fittings ½", for pressure
testing with water (ROLLER’S Multi-Control SLW).
Seals for inputs and outputs.
Operating instructions.
1.2. Article numbers
ROLLER’S Multi-Control SL, electronic flushing and pressure testing unit,
pressure test with compressed air, without accessories 115600
ROLLER’S Multi-Control SLW, electronic flushing and pressure testing unit,
pressure test with compressed air and water, without accessories 115601
Disinfection unit TW 115602
Cleaning and preservation unit H 115612
Printer 115604
Paper roll, pack of 5 090015
ROLLER’S Plus TW-D Color 115605
ROLLER’S Plus H-R 115607
ROLLER’S Plus H-K 115608
Test strips 1 – 100 mg/l H
2
O
2
091072
Suction/pressure hose 1", 1.5 m long, with threaded hose fitting 1" 115633
High-pressure hose ½", 1.5 m long, with threaded hose fitting ½" 115634
Pneumatic hose 8 mm, 1.5 m long, with quick couplings NW 5 115637
Connecting hose compressor/water connections
with threaded hose fitting 1" and quick coupling NW 5 115618
Pneumatic hose pneumatic tools, 1.5 m long,
with quick couplings NW 7.2 115621
Fine filter with filter cartridge 90 µm 115609
Fine filter cartridge 90 µm 043054
Caps 1" with chain (ROLLER’S Multi-Control) 115619
Plugs 1" with chain (suction/pressure hoses) 115620
Plugs ½" with chain (ROLLER’S Multi-Control) 115624
Caps ½" with chain (high-pressure hose) 115623
Pressure gauge 6 MPa/60 bar /870 psi 115140
Fine scaled pressure gauge 1.6 MPa/16 bar/232 psi, 115045
Fine scaled pressure gauge 250 hPa/250 mbar/3.6 psi, 047069
1.3. Applications
Device storage temperature ≥ 5°C
Water temperature 5°C – 35°C
Ambient temperature 5°C – 40°C
pH value 6,5 – 9,5
Smallest test volume approx. 10 l
Compressor
Operating pressure ≤ 0.8 MPa/8 bar/116 psi
Oil separation rate oil-free
Extraction rate ≤ 230 Nl/min
Compressed air vessel volume (Fig. 1 (35)) 4.9 l
Condensation and particle filter 5 µm
Flushing
Flushing water connections DN 25, 1"
Water pressure pipe network ≤ 1 MPa/10 bar/145 psi
Water pressure when flushing with compressed air ≤ 0.7 MPa/7 bar/101 psi
Water flow rate ≤ 5 m³/h
Pipe diameter installation ≤ DN 50, 2"
Pressure test
Pressure test with compressed air ≤ 0.4 MPa/4 bar/58 psi
Reading accuracy < 200 mbar 1 hPa/1 mbar/0.015 psi
Reading accuracy ≥ 200 mbar 100 hPa/100 mbar/1.5 psi
Pressure test with water ≤ 1.8 MPa/18 bar/261 psi
Reading accuracy 0.02 MPa/0.2 bar/3 psi
1.4. Electrical/electronic data 230 V~; 50 Hz; 1,500 W
110 V~; 50 Hz; 1,500 W
Type of protection terminal box IP 44
Type of protection device, motor IP 20
Protection class I
Operating mode (continuous operation) S 1
Screen (LCD) 3.0"
Resolution 128 × 64 bits
Data transfer with USB stick USB port
Printer, battery Ni-Mh 6 V, 800 mAh
Charger printer Input 100 – 240 V~; 50 – 60 Hz; 0.15 A
Output 5 V=; 680 mA
1.5. Dimensions L × W × H
570 ×
370 × 530 mm (22.4" × 14.6" × 20.9")
Paper roll printer B x Ø 57 x ≤ 33 mm
1.6. Weight
ROLLER’S Multi-Control SL 36.7 kg (81 lb)
ROLLER’S Multi-Control SLW 39.0 kg (86 lb)
1.7. Noise information
Work place-related
Emission value L
PA
= 73 dB(A); L
WA
= 92 dB(A); K = ± 1 dB
2. Start-up
CAUTION
Transport weights above 35 kg must be carried by at least 2 persons.
2.1. Electrical connection
WARNING
Caution: Mains voltage present! Before connecting the electronic flushing and
pressure testing unit, check whether the voltage given on the rating plate corre-
sponds to the mains voltage. Only use sockets/extension leads with a functioning
PE contact. The function of the PRCD fault current circuit breaker (Fig. 1 (1))
must be checked every time before start-up and before beginning work:
1. Plug the mains plug into the socket.
2. Press the RESET button (2), the PRCD control lamp (Fig. 1 (39)) lights red
(operating state).
3. Pull out the mains plug, the PRCD control lamp (39) must go out.
4. Plug the mains plug back into the socket.
5. Press the RESET button (2), the PRCD control lamp (39) lights red (oper-
ating state).
6. Press the TEST button (3), the PRCD control lamp (39) must go out.
7. Press the RESET button (2) again, the PRCD control lamp (39) lights red.
The control lamp (Fig. 2 (5)) lights green. ROLLER’S Multi-Control is ready
for operation after about 10 s.
WARNING
If the described functions of the PRCD fault current circuit breaker (Fig. 1 (1))
are not fulfilled, the device may not be used. There is a danger of electric shock.
The PRCD fault current circuit breaker tests the connected device, not the
installation before the socket nor interconnected extension leads or cable reels.
On building sites, in a wet environment, indoors and outdoors or under similar
installation conditions, only operate the electronic flushing and pressure testing
unit on the mains with a fault current protection switch (FI switch) which interrupts
the power supply as soon as the leakage current to earth exceeds 30 mA for
200 ms. A cable cross-section that corresponds to the power of the electronic
flushing and pressure testing unit must be selected when using an extension
lead.
Press the On/Off button on the input and control unit's operating panel (Fig. 2
(4)) for approx. 2 s, then release it. ROLLER’S Multi-Control is switched on and
the compressor switches on. The screen (6) is illuminated and the ROLLER’S
Multi-Control logo appears followed by the start menu:
Flushing
Disinfection
Testing
Compressed Air Pump
Memory Manager
2.2. Menu structure and on-screen displays
Five main programs of the ROLLER’S Multi-Control are displayed in the Start
menu: Flushing, Disinfection, Testing, Compressed Air Pump, Memory Manager.
The screen display contains a maximum 5 lines with 20 characters each. Lines
with defaults or test values are displayed
language-independently with phys-
ical formula symbols, a uniform verbal abbreviation and the value of the test
criterion in the sub-routines. These have the following meanings:
p refer bar xxx reference test pressure bar
p refer mbar xxx reference test pressure mbar
p actual bar xxx actual test pressure bar
p actual mbar xxx actual test pressure mbar
p diff bar xxx differential test pressure bar
p diff mbar xxx differential test pressure mbar
t stabi min xxx stabilisation/wait time min
t test min xxx test time min
Δ > 10K difference >10°C (10 Kelvin) water/environment
PfS press fitting system (ZVSHK)
P+M load test p metal
p H
2
O bar water pressure
v H
2
O m/s minimum flow speed
t H
2
O min flushing time
n H
2
O n-times water change
VA H
2
O l volume of the flushing section
VS H
2
O l/min volume flow
V H
2
O l used water volume
File no. memory location no. for measuring log
max. DN largest rated diameter
Enter next screen display
Esc previous screen display or cancel
Ver. Software version software
2.3. Settings menu
NOTICE
The defaults for the different test criteria in the settings menu of the ROLLER’S
Multi-Control are taken from EN 806-4:2010 or the information leaflet "Leak
18