Roland VersaCamm SP-540V Service Notes Download Page 46 | Manualshive

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3-1

3 Replacement of Main Parts

The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.

*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].
*2 It can be performed in the [SERVICE MENU] > [CAP&WIPER CHECK].
*3 It can be performed in the [SERVICE MENU] > [FORCE ADJUST].
*4 It can be performed in the [SERVICE MENU] > [KEY CHECK].

*5 It can be performed in the [SERVICE MENU] > [SENSOR CHECK].
*6 It can be performed in the [SERVICE MENU] > [FAN CHECK].
*7 It can be performed in the [SERVICE MENU] > [PUMP CHECK].
*8 It can be performed in the [SERVICE MENU] > [HEATER CHECK].
*9 It can be performed in the [SERVICE MENU] > [CAP ADJUST] >
[CHECK GAP].

SERVO BOARD REPLACEMENT : 12min.

1. SENSOR CHECK *5

1. THERMISTER CHECK

(INK CARTRIDGE SENSOR, INK EMPTY SENSOR and

2. HEAD ALIGNMENT

PINCH ROLLER SENSOR)

3. HEAD INFORMATION CLEAR

2. CAP & WIPER CHECK *2

4. CAP HEIGHT CHECK *9

3. FAN CHECK *6

5. TOOL / CROP MARK POSITION ADJUSTMENT Adj. Time : 57 min

4. PUMP CHECK *7

< Total Time : 77min. >

5. AGING
6. TOOL PRESSURE ADJUSTMENT

TOOL CARRIAGE REPLACEMENT : 15 min

7. CROP MARK SENSOR ADJUSTMENT

1. LIMIT & CUT DOWN POSITION ADJUSTMENT

8. TOOL / CROP MARK POSITION ADJUSTMENT

2. TOOL HEIGHT ADJUSTMENT

9. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 40min.

3. TOOL PRESSURE ADJUSTMENT

< Total Time : 52min. >

4. CROP MARK SENSOR ADJUSTMENT
5. TOOL / CROP MARK POSITION ADJUSTMENT
6. PRINT/CUT POSITION ADJUSTMENT     Adj. Time : 52 min

HEATER POWER BOARD REPLACEMENT : 10min.

< Total Time : 67min. >

1. HEATER CHECK *8 Adj. Time : 3min.
< Total Time : 13min. >

CAP TOP REPLACEMENT : 10 min. (2pcs.)

1. CAP HEIGHT CHECK *9 Adj. Time : 2min.

HEATER CONTROL BOARD REPLACEMENT : 5min.

< Total Time : 12min. >

1. HEATER CHECK *8 Adj. Time : 3min.
< Total Time : 8min. >

CARRIAGE MOTOR REPLACEMENT : 20 min

1. SERVO LOCK CHECK

JUNCTION BOARD 1 REPLACEMENT : 10min.

2. AGING

1. SENSOR CHECK *5

3. MOTOR HOURS CLEAR Adj. Time : 5min.

(HEAD LOCK SENSOR, LIMIT SENSOR, FRONT COVER SENSOR,

< Total Time : 25min. >

MAINTENANCE COVER SENSOR, SHEET LOAD SENSOR,
FRONT PAPER SENSOR, REAR PAPER SENSOR)

PUMP REPLACEMENT : 15 min.

2. CAP & WIPER CHECK *2

1. PUMP TIMES CLEAR

3. FAN CHECK *6

< Total Time : 15min. >

4. SCAN MOTOR AGING Adj. Time : 8min.
< Total Time : 18min. >

MAIN BOARD REPLACEMENT : 12 min.

1. DIP SW SETTING

JUNCTION BOARD 2 REPLACEMENT : 5min.

2. BATTERY INSTALLATION

1. SENSOR CHECK *5

3. FIRMWARE INSTALLATION

(SHEET LOAD SENSOR, INK CARTRIDGE SENSOR, EMPTY SENSOR)

4. SYSTEM PARAMETER INITIALIZE

2. FEED MOTOR AGING Adj. Time : 3min.

5. HEAD RANK SETTING

< Total Time : 8min. >

6. SERIAL NUMBER INPUT *1
7. CAP & WIPER CHECK *2

NETWORK BOARD REPLACEMENT : 9min.

8. CAP HEIGHT ADJUSTMENT

1. FIRMWARE UPGRADE

9. SENSOR CHECK

2. IP ADDRESS SETTING Adj. Time : 7min.

10. LIMIT & CUT DOWN POSITION INITIALIZE

< Total Time : 16min. >

11. LINEAR ENCODER SETUP
12. TOOL PRESSURE ADJUSTMENT

CARRIAGE WIRE REPLACEMENT : 45min.

13. INK TYPE SETTING

1. WIRE TENSION ADJUSTMENT

14. HEAD ALIGNMENT

2. LIMIT & CUT DOWN POSITION INITIALIZE

15. CALIBRATION 3.

LINEAR

ENCODER

SETUP

16. CROP MARK SENSOR ADJUSTMENT

4. CUTTING QUALITY CHECK Adj. Time : 18min.

17. TOOL / CROP MARK POSITION ADJUSTMENT

< Total Time : 63min. >

18. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 90min.
< Total Time : 102min. >

LINEAR ENCODER REPLACEMENT : 25min.

1. LINEAR ENCODER SETUP Adj. Time : 3min.

CUTTING CARRIAGE BOARD REPLACEMENT : 7min.

< Total Time : 28min. >

1. TOOL UP/DOWN CHECK *3
2. PINCH ROLLER SENSOR CHECK

LINEAR SCALE REPLACEMENT : 20min.

3. CROP MARK SENSOR ADJUSTMENT

1. LINEAR ENCODER SETUP Adj. Time : 3min.

4. TOOL / CROP MARK POSITION ADJUSTMENT

< Total Time : 23min. >

5. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 26min.
< Total Time : 33min. >

CROP MARK SENSOR REPLACEMENT : 10min.

1. CROP MARK SENSOR ADJUSTMENT

CARRIAGE BOARD REPLACEMENT : 15min.

2. TOOL / CROP MARK POSITION ADJUSTMENT

1. THERMISTER CHECK

3. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 25min.

2. LINEAR ENCODER SETUP Adj. Time : 10min.

< Total Time : 35min. >

<Total Time : 25min.>

BATTERY REPLACEMENT : 7min.

PANEL BOARD REPLACEMENT : 7min.

1. BATTERY FLAG CLEAR

1. LCD/LED//BUZ CHECK

< Total Time : 7min. >

2. KEY CHECK *4 Adj. Time : 3min.
< Total Time : 10min. >

HEAD REPLACEMENT :

20min. (1 Head)

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Summary of Contents for VersaCamm SP-540V

Page 1: ... only for the purposes of selling and providing to the customers maintenance service of SP 540V 3 REUSE Authorized persons shall not disclose transfer rent or distribute this Service Note to or allow this Service Note to be used in any manner by any third party other than authorized persons 4 REPRODUCTION Authorized persons shall not copy change or alter this Service Note without permission of Rol...

Page 2: ...EAD ALIGNMENT 4 20 4 5 LMIT POSITION CUT DOWN POSITION INITIALIZE 4 29 4 6 LINEAR ENCODER SETUP 4 33 4 7 CROP MARK SENSOR ADJUSTMENT 4 35 4 8 TOOL CROP MARK SENSOR POSITION ADJUSTMENT 4 37 4 9 PRINT CUT POSITION ADJUSTMENT 4 40 4 10 CALIBRATION FEEDING DIRECTION 4 42 4 11 TOOL HEIGHT ADJUSTMENT 4 44 4 12 TOOL PREASSURE ADJUSTMENT 4 47 4 13 CARRIAGE WIRE TENSION ADJUSTMENT 4 51 4 14 CAP HEIGHT ADJU...

Page 3: ...abuchi 5 2005 7 15 1 4 HEAD CARRIAGE Parts has been revised Kato Hioki 6 2005 9 13 1 3 DRIVE UNIT 1 10 WIPER Parts has been revised Kato Hioki 7 2006 1 12 1 4 HEAD CARRIAGE Parts has been revised Kato Misako 8 2006 12 26 3 8 BATTERY REPLACEMENT Procedures have been revised 1 11 PUMP SYSTEM Parts have been revised Kato Misako 9 2007 1 9 1 5 BASE FRAME Parts have been revised Kato Misako 10 2007 4 2...

Page 4: ...er be carried out are forbidden The specific thing that must not be done is indicated by the design contained within the circle The symbol at left means not to touch The symbol alerts the user to things that must be carried out The specific thing that must be done is indicated by the design contained within the circle The symbol at left means the power cord plug must be unplugged from the outlet T...

Page 5: ...um battery for insulation for disposal or preservation It may cause heat explosion and fire Turn off the primary power SWs for the Printer and Dryer before servicing HIGH VOLTAGE HANDLING ATTENTION Do not touch during power on Electric shock Compornents damage Do not repair Replace power unit Do not replace fuse Can not be recovered The wiring terminal untended for connection of the pro tective ea...

Page 6: ...406 00 CUSHION TM 96 6 PARTS LIST Supplemental Parts 13 22195140 00 FRAME COVER F SP 540V Parts No Parts Name 14 21655310 00 HOLDER COVER F SP 540V S1 31329601 00 CLAMP INSULOK T 18S 15 21645106 00 HOOK INT SW FJ 540 S2 31289112 00 CUPSCREW M3 10 NI 16 22495211 00 KEYTOP DS LD1H BLK S3 31289102 00 CUPSCREW M3 6 NI 17 22495210 00 KEYTOP DS LX1H BLK S4 31289111 00 CUPSCREW M4 6 NI 18 22535287 00 LAB...

Page 7: ...8 S3 S1 S3 S3 S3 47 27 44 S19 S20 1 1 S8 S12 23 S8 3 22 20 18 31 29 S14 21 S13 45 41 39 S4 12 4 35 6 S12 14 49 S7 S7 42 S14 15 S9 11 S14 S5 S13 4 S14 17 S14 36 S10 15 10 S9 S12 7 S14 43 26 6 38 S14 8 S5 S13 S14 51 S14 S14 S4 50 24 S14 33 34 S12 S11 S13 S8 48 S18 S11 S3 52 55 53 54 9 ...

Page 8: ...00 SPACER PCB SUPPORT PCB 8S 18 22045374 00 COVER UNDER L SP 540V S18 31289105 00 CUPSCREW M3 6BC 19 22045375 00 COVER UNDER R SP 540V S19 31049171 00 SCREW CAP M3 12NI 20 W876705040 00 FAN JUNCTION BOARD SP 540V S20 31129101 00 PIPE POLYCA3 6 8 21 22195145 00 FRAME MIDDLE L SP 540V 22 22195146 00 FRAME MIDDLE R SP 540V 23 22195105 00 FRAME SCAN MOTOR SP 300 24 22195148 00 FRAME SIDE L SP 540V 25 ...

Page 9: ...1 S22 S4 4 3 44 53 S13 10 S1 S13 23 15 S3 S4 S14 12 5 S11 55 72 S16 15 22 S3 S1 S10 S17 S3 S9 S1 28 70 29 29 29 56 S24 37 S7 30 51 65 19 24 24 33 33 33 33 S1 S3 S13 S1 S1 S3 50 25 S13 S1 57 S24 35 36 46 26 32 48 S23 S13 S13 S13 S15 S1 S15 S13 S13 S5 S9 S20 S2 S10 S11 S11 42 16 58 18 S13 S13 1 47 14 27 38 S8 S9 54 21 17 S6 6 74 73 71 REVISED 6 REVISED 6 REVISED 2 REVISED 11 R 11 REVISED 11 ...

Page 10: ... M3 4 C PW 27 22115121 00 HOUSING R BEARING FRAME FJ 540 S15 31199701 00 SCREW SET WP M3 3 C 28 22535388 00 LABEL G ROLLER 170 CJ 540 LA487 S16 31239103 00 SCREW W SEMS M3 8 BC PW12 1 29 22535387 00 LABEL G ROLLER 50 CJ 540 LA486 S17 31249217 00 WASHER PLAIN 4 8 1 C 30 21895169 00 L BEARING LWES15C3R2160QE S18 31149704 00 RING E ETW 6 SUS 31 21345111 00 LOCK STAY SP 540V S20 31289108 00 CUPSCREW M...

Page 11: ...V S2 31289102 00 CUPSCREW M3 6 NI 18 22195143 00 FRAME CARRIAGE U D SP 540V S3 31149703 00 RING E RING ETW 4 UNI C 19 22135618 00 GUIDE CARRIAGE CAP FJ 540 S4 31299102 00 RIVET NYLON P2655B 20 22135440 00 GUIDE HEAD AL FJ 540 S5 31409801 00 SADDLE LOCKING WIRE LWS 0711Z 21 21655311 00 HOLDER CABLE SP 540V S6 31019148 00 SCREW BINDING M2 6 4 C 22 11659149 00 HOLDER RING O 2FAI FJ 50 S7 31799103 00 ...

Page 12: ...SCREW CAP M4 25 BC 13 22535452 00 LABEL VOLTAGE SW SP 300 LA648 S13 31049169 00 SCREW CAP M4 8 BC PW4 10 0 8 14 21545137 00 PAD CUTTER CM 500 S14 31049117 00 SCREW CAP M4 12 BC PW 15 22055599 00 PLATE SHUTTER END SP 300 S15 31089110 00 SCREW PAN M3 4 C PW 16 22055698 00 PLATE SHUTTER SP 540V S16 31199704 00 SCREW SET WP M3 8 BC 17 15099124 00 SENSOR US 602SXTLAS 65OFF 50ON S17 31329501 00 CLAMP PU...

Page 13: ...1279116 00 LABEL EARTH MARK 1 NO E 580 14 23475211 00 CABLE CARD 14P1 350L BB S8 31279121 00 LABEL FLASH LIGHTING NO E 582 15 23475217 00 CABLE CARD 18P1 80L BB S9 31279191 00 LABEL WARNING FUSE REPLACE 347 16 23475212 00 CABLE CARD 24P1 600L BB S10 31409801 00 SADDLE LOCKING WIRE LWS 0711Z 17 23475112 00 CABLE CARD 26P1 700L BB S11 31169103 00 SCREW FLAT M3 6 BC 18 22815156 00 CHASSIS SP 540V S12...

Page 14: ...1 214 831 6 22145832 00 PIN NO 2 214 832 7 22055264 00 PLATE GUIDE P PNC 960 8 21565102 00 P ROLLER TD16S4 B10 TYPE2 9 22625101 00 SPRING PINCH LEFT SP 300 10 22625102 00 SPRING PINCH RIGHT SP 300 11 22715471 00 STAY PINCH SENSOR SP 540V 12 11539104 00 PIN 3 35 SUS M6 13 7876701500 00ASS Y PINCH ROLLER C SP 540V 14 21565103 00 P ROLLER FD16S4 B10 TYPE2 15 22625120 00 SPRING PINCH CENTER LEFT SP 54...

Page 15: ...s Name 1 22145200 00 ARM SP 300 S1 31109603 00 NUT SQUARE M5 2 21815106 00 BOLT SHOULDER PNS 501 3 22485107 00 LEVER BRAKE SP 300 4 21545139 00 PAD BRAKE PNS 501 5 22295309 00 SHAFT SHEET SP 540V 6 7498805000 00 ASS Y STOPPER SCREW PNS 501 7 22135362 00 STOPPER PNS 501 1 10 7 S1 6 7 S1 6 5 1 1 2 4 3 ...

Page 16: ...P M4 12 BC PW 9 W840605060 00 CROP MARK BOARD SP 300 S9 31049169 00 SCREW CAP M4 8 BC PW4 10 0 8 10 W8406050E0 00 CUT CARRIAGE BOARD SP 300 S10 31169103 00 SCREW FLAT M3 6 BC 11 22285503 00 NUT PENHOLDER S11 31089110 00 SCREW PAN M3 4 C PW 12 21495115 00 SCREW BLADE SET CM 500 S12 31229103 00 SCREW TRUSS M2 6 BC 13 15099115 00 SENSOR INTERRUPTER GP2A25NJ S13 31249402 00 WASHER EXTERNAL TOOTH M4 C ...

Page 17: ...00 11 21995104 00 FLANGE PULLEY STX 7 12 22195113 00 FRAME WIPER B SP 300 13 22195151 00 FRAME WIPER F SP 540V 14 21685144 00 GEAR S53S5 B15 15 21655263 00 HOLDER SCRAPER SP 300 16 21655245 00 HOLDER WIPER FJ 540 17 22435106 00 MOTOR 103 593 1041 18 21545195 00 PAD WIPER UNDER TYPE2 SP 300 19 22055601 00 PLATE SERGE MIST SP 300 20 21975124 00 PULLEY T14P2S4 GEAR S53 21 21975123 00 PULLEY WD6 94S9 ...

Page 18: ...0 Parts No Parts Name 17 21685120 00 GEAR S34S4 3 S1 31049171 00 SCREW CAP M3 12 NI 18 22135616 00 GUIDE CAP CASE FJ 540 S2 31289102 00 CUPSCREW M3 6 NI 19 22135614 00 GUIDE SIDE FRAME FJ 540 S3 31289108 00 CUPSCREW M3 8 NI 20 21655264 00 HOLDER T SPRING SP 300 S4 31109601 00 NUT SQUARE M3 FE CC 21 21645109 00 HOOK CAP CASE TYPE2 SP 300 S5 31149703 00 RING E RING ETW 4 UNI C 22 22435106 00 MOTOR 1...

Page 19: ...8 22135616 00 GUIDE CAP CASE FJ 540 PARTS LIST Supplemental Parts 19 22135614 00 GUIDE SIDE FRAME FJ 540 Parts No Parts Name 20 21655264 00 HOLDER T SPRING SP 300 S1 31049171 00 SCREW CAP M3 12 NI 21 21645109 00 HOOK CAP CASE TYPE2 SP 300 S2 31289102 00 CUPSCREW M3 6 NI 22 22435106 00 MOTOR 103 593 1041 S4 31109601 00 NUT SQUARE M3 FE CC 23 21575126 00 NUT TABLE FJ 540 S5 31149703 00 RING E RING E...

Page 20: ...LDER I C SC 500 S4 31019120 00 SCREW BINDING M3 15 BC 5 11659149 00 HOLDER RING O 2FAI FJ 50 S5 31019803 00 SCREW BINDING S TIGHT M3 6 BC 6 W8406050B0 00 INK JUNCTION BOARD SP 300 7 W8406050A0 00 JUNCTION BOARD 2 SP 300 8 22055594 00 PLATE INK CARTRIDGE HOLDER SP 300 9 22055435 00 PLATE INK FJ 500 10 22055593 00 PLATE INK JOINT SP 300 11 21475153 00 SHEET INK CARTRIDGE SP 300 12 22625103 00 SPRING...

Page 21: ...219 00 PAD L LEFT SP 540V 16 22335143 00 CAP EPDM 46 21545220 00 PAD L RIGHT SP 540V 17 11369115 00 CASE PP BOTTLE 47 21545178 00 PAD SPACER RAIL SP 300 18 12329505 00 CASTER BWS 50BN 48 21545226 00 PAD U LEFT SP 540V 19 ST 037 CLEANER STICK TX712A 49 21545227 00 PAD U RIGHT SP 540V 20 21995112 00 FLANGE GUIDE PNS 501 50 22735136 00 STICKER REP JP EN SP 540V 21 22565682 HEXAGONAL WRENCH 5 51 22735...

Page 22: ...1 CN200 CN202 CN203 CN109 POWER HEATER BOARD HEATER FAN FAN CN20 2 BOARD JUNCTION POWER MAIN BOARD NETWORK BOARD BOARD LINEAR ENCODER W840605050 SENSOR HEAD UP DOWN CN8 CN1 CN6 CN7 CN40 1 CN40 3 CN40 4 CN40 6 CN400 PINCH U D W840605080 SENS BOARD CN405 COVER SW L MAINTENANCE CN407 JUNCTION BOARD 2 W8406050A0 CN40 8 FAN JUNCTION BOARD CN20 1 CN117 CN112 CN111 CN114 CN108 CN115 CN110 CN113 CN116 CN1...

Page 23: ...E ASSY PINCH U D SENS SP 300 20 23415114 CABLE ASSY MAIN COVER SW SP 300 21 23415128 CABLE ASSY WIPER CAP SEN SP 300 22 23415123 CABLE ASSY CUT CAR ORG SP 300 23 23415127 CABLE ASSY PRI CAR ORG SP 300 24 23415113 CABLE ASSY FRONT COVER SW SP 300 25 23415118 CABLE ASSY PAPER SENS SP 300 26 23415120 CABLE ASSY WIPER MOTOR SP 300 27 23415121 CABLE ASSY CAP MOTOR SP 300 28 23415122 CABLE ASSY PUMP MOT...

Page 24: ...2 3 2 2 MAIN BOARD DIP SW Arrangement Diagram_Component Side DIP SW bit 1 bit 2 Always OFF bit 3 ON bit 4 bit 8 Always OFF ...

Page 25: ...3J 1 2 3 4 5 10 9 8 7 6 RA7 EXBA10E103J R17 10K R13 10K R14 10K PC5 CE1u PC4 CE1u PC1 CE1u PC2 CE1u PC6 CE1u R5 10K R6 10K R7 10K R8 10K R9 10K R10 10K R11 10K R12 10K R15 10K PC7 CE1u PC8 CE1u PC9 CE1u PC10 CE1u PC11 CE1u PC12 CE1u 1 2 3 4 5 10 9 8 7 6 RA1 EXBA10E103J R45 10 R46 10 R69 33 R70 33 R71 33 R72 33 R88 33 R89 33 R90 33 R91 33 R92 33 R93 33 R86 33 R85 33 R84 33 R83 33 R82 33 R81 33 R80 ...

Page 26: ...C34 CE0 1u PC38 CE0 1u PC33 CE0 1u PC37 CE0 1u PC31 CE0 1u PC35 CE0 1u PC41 CE0 1u PC46 CE0 1u PC47 CE0 1u PC48 CE0 1u LAB BA 1 LB0 2 LB1 3 GND 4 LB2 5 LB3 6 VCC3 7 LB4 8 LB5 9 GND 10 LB6 11 LB7 12 HB0 13 HB1 14 GND 15 HB2 16 HB3 17 VCC3 18 HB4 19 HB5 20 GND 21 HB6 22 HB7 23 HAB BA 24 HOE 25 HA7 26 HA6 27 GND 28 HA5 29 HA4 30 VCC3 31 HA3 32 HA2 33 GND 34 HA1 35 HA0 36 LA7 37 LA6 38 GND 39 LA5 40 L...

Page 27: ...5 T36 T 37 T 38 T 39 T 40 T 41 T 42 T46 T47 T48 T45 T43 T 44 GND 1 TDI 2 I O8 A1 3 I O9 A3 4 I O10 A5 5 I O11 A7 6 I O12 A9 7 I O13 A11 8 I O14 A13 9 I O15 A15 10 I1 CLK0 11 VCC3 12 GND 13 I1 CLK1 14 I O16 B15 15 I O17 B13 16 I O18 B11 17 I O19 B9 18 I O20 B7 19 I O21 B5 20 I O22 B3 21 I O23 B1 22 TMS 23 TCK 24 GND 25 GND 26 GND 27 I O24 B14 28 IO 25 B12 29 I O26 B10 30 I O27 B8 31 I O28 B6 32 I O...

Page 28: ...K2 183 IN4 184 VCCINT 185 DEV_OE 186 I O 187 GND 188 I O 189 I O 190 I O 191 I O 192 I O 193 VCCIO 194 I O 195 I O 196 I O 197 I O 198 I O 199 I O 200 VCCINT 201 I O 202 I O 203 nRS 204 I O 205 nWS 206 CS 207 nCS 208 IC38 EP1K50QC208 3 SAB_LA0 SAB_LA1 SAB_LA2 SAB_LA3 SAB_LA4 SAB_LA5 SAB_LA6 SAB_LA7 SAB_LA8 SAB_LA9 SAB_LA10 SAB_LA11 SDB_LD0 SDB_LD1 SDB_LD2 SDB_LD3 SDB_LD4 SDB_LD5 SDB_LD6 SDB_LD7 SD...

Page 29: ... 11 E1 1 E2 19 IC30 TC74VHCT541AFT SW2 D1 1SS355 LED TP59 LCD_CS TP60 LCD_E TP61 LCD_RS TP62 TP63 TP64 TP65 VCC3 TP66 TP67 TP68 AD_CS TP69 AD_CK TP70 AD_IN TP71 AD_OUT TP72 TP73 TP74 TP75 TP76 CROP_ON PINCHPOS MACH2 TP104 TDI DB 0 15 TP105 TP106 TP107 TP108 41V_SENSE DB0 Cmd_MtoS DB1 Cmd_StoM DB2 DB3 VCC DB4 TO PANEL BOARD DB5 DB6 DB7 TP77 TP78 TP79 TP80 TP81 TP82 LCD_RW ALT_CONFIG TP83 ALT_DATA A...

Page 30: ... R124 1K R125 1K R126 1K R107 33 R106 33 R216 43 R208 510 TR3 2SC2873 R199 1 R205 510 TR15 2SA1213 TR7 2SC4131 TR11 2SA1746 R213 43 R66 10 C60 CE0 022u R219 4 7 0 25W PC86 CE0 1u R214 43 R206 510 TR2 2SC2873 R198 1 R203 510 TR14 2SA1213 TR6 2SC4131 TR10 2SA1746 R211 43 R65 10 C59 CE0 022u R218 4 7 0 25W PC87 CE0 1u R212 43 R204 510 TR1 2SC2873 R197 1 R201 510 TR13 2SA1213 TR5 2SC4131 TR9 2SA1746 R...

Page 31: ...2 10 2 3 SERVO BOARD ...

Page 32: ...2 11 ...

Page 33: ...CC3 62 GND 63 I4 CLK3 64 I O48 D15 65 I O49 D13 66 I O50 D11 67 I O51 D9 68 I O52 D7 69 I O53 D5 70 I O54 D3 71 I O55 D1 72 TRST 73 TDO 74 GND 75 GND 76 GND 77 I O56 D14 78 I O57 D12 79 I O58 D10 80 I O59 D8 81 I O60 D6 82 I O61 D4 83 I O62 D2 84 I O63 D0 85 I5 86 VCC3 87 GND 88 GND 89 VCC3 90 I O0 91 I O1 92 I O2 93 I O3 94 I O4 95 I O5 96 I O6 97 I O7 98 GND 99 GND 100 IC11 M4A3 64 64 TQFP100 C7...

Page 34: ...7 TP54 TP52 TP50 TP14 TP16 TP24 TP31 TP27 TP13 TP10 TP8 TP7 TP17 TP12 TP15 TP9 TP11 TP36 TP22 TP25 TP23 TP30 TP29 TP35 HVref0 VCC 19 ALM 24 PHA 26 PHB 17 ENA A 27 ENA B 16 VREFA 23 VREFB 20 CR 25 NC 4 VSA 22 RSA 5 RSB 10 NC 13 VSB 21 VMMA 1 VMMB 14 OUT1 3 OUT2 7 OUT3 8 OUT4 12 LG A 28 LG B 15 DECAY 18 GND HS1 GND HS2 NC 2 NC 6 NC 9 NC 11 NC 13 IC18 MTD2005F VCC 19 ALM 24 PHA 26 PHB 17 ENA A 27 ENA...

Page 35: ...u 50V C108 CE0 22u 50V Y_PWM Y_PWM Sol_PWM Y_En Sol_En TP69 TP77 TP76 TP78 TP75 Y_En X_CURNT FL17 EXCML20A390U FL18 EXCML20A390U CropMark Crop_ON VCC PinchPos TP47 TP48 TP49 10 9 8 IC1C 3403A 27V C113 CE0 1u R13 100 C4 CE470p R6 100K R141 10K R51 10K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 CN6 52808 1591 VCC HEncA HEncB To CUTTING CARRIAGE BOARD C90 CE1000p C87 CE1000p VCC Scan_Encoder_Phase_A Scan_En...

Page 36: ...41V VHEAD To MAIN BOARDHead_Power_On 3 1 2 Q7 DTC114EK 41V C2 1000u 63V Q1 2SJ553S R158 1K 0 5W R154 2 2K 0 5W 3 1 2 Q8 DTC114EK R155 15K Head_Slow_Power_On IN 1 GND 2 OUT 3 IC13 uPC2933T VCC3 C29 100u 25V C71 CE0 1u R127 10K VCC D5 1SS355 1 2 3 Q3 2SK2796S R151 1 0K R150 100 C94 CE470p D42 PTZ43A VM R149 47 1W C3 1000u 63V D1 DE3L20U Q2 2SJ553S R152 1K 0 5W R147 2 2K 0 5W 3 1 2 Q5 DTC114EK VMTD 4...

Page 37: ...2 16 2 4 HEATER BOARD ...

Page 38: ...stor to Servo Board R60 15 1W NON Apron_Heat e r_ON Bed_Heat e r_ON Drain1 8 Drain1 7 Drain2 6 Drain2 5 Source1 1 Gate1 2 Source2 3 Gate2 4 IC7 UPA1759 R56 390 1W R59 10K R55 0 R57 0 T58 T61 1 2 3 4 CN5 53398 0 490 NON 1 2 3 4 CN7 5267 04A 1 2 3 4 CN6 53014 0 4 to Heater Power Board to Heater Power Board C19 NON C23 NON to Bed Thermostat to Bed Heater 2 to Power Junction Board 1 2 CN110 B2P VH 1 2...

Page 39: ...0 D1 D2 D3 D4 D5 D6 D7 1 2 3 4 5 10 9 8 7 6 RA12 EXBA10E103J 1 2 3 4 5 10 9 8 7 6 RA9 EXBA10E103J D8 D9 D10 D11 D12 D13 D14 D15 VCC3 VCC3 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 1 2 3 4 5 10 9 8 7 6 RA2 EXBA10E103J 1 2 3 4 5 10 9 8 7 6 RA3 EXBA10E103J A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 VCC3 I O0 11 I O1 12 I O2 13 I O3 15 I O4 16 I O5 17 I O6 18 I O7 19 WE 27 CS 20 OE 22...

Page 40: ...2 19 2 5 SUB BOARD ...

Page 41: ...C401 CE1 0u PC402 CE1 0u TDI TCK 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA402 EXBV8V101J C408 CE470p C407 CE470p C406 CE470p C405 CE470p 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA403 EXBV8V101J C412 CE470p C411 CE470p C410 CE470p C409 CE470p TDI TMS TCK TDO R400 10K R401 10K 1 2 3 4 5 6 7 8 CN402 53014 08 isp Download TDO TMS C414 47u 16V 1 2 CN407 53014 02 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA401 EXBV8V101J C404 C...

Page 42: ...21305R SW105 EVQ21305R SW106 EVQ21305R SW109 EVQ21305R SW108 EVQ21305R SW113 EVQ21305R SW112 EVQ21305R SW114 EVQ21305R SW101 EVQ21305R SW103 EVQ21305R SW110 EVQ21305R SW100 EVQ21305R SW104 EVQ21305R SW107 EVQ21305R SW111 EVQ21305R R113 100 Q107 2SK2796S VCC VCC R114 10K RS R W E VLED VLSS VSS VDD V0 LED104 NON LED106 SEL6410E TP5 LED103 NON LED100 SEL6410E TP5 LED101 SEL6410E TP5 OC 1 CLK 11 1D 2 ...

Page 43: ..._A COM1_A COM1_A COM1_B COM1_B COM1_B HGND LAT1 CH1 NCHG1 SCK1_YA SCK1_ZA SI1_YA SI1_ZA SCK1_YB SCK1_ZB SI1_YB SI1_ZB VHV1 HVCC Reserve 3 2 1 8 4 IC200A BA10358F 3 1 2 TR200 NON R206 0 C206 NON R207 NON R205 NON R208 NON R210 NON R209 NON VR200 22K 1 2 3 CN207 NON C200 5 6 7 IC200B BA10358F HVCC C204 CE0 1u D201 NON D200 NON R203 10K 1 HVCC R201 NON R204 0 R202 0 LED200 SEL6410E TP5 HVCC To Head U...

Page 44: ...in 1 2 3 4 5 6 CN310 53398 0690 Paper Sensor R Paper Sensor F 1 2 3 4 5 6 7 CN305 53398 0790 PrintCarriage_Sens To Main Board C501 NON C507 NON C505 NON 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 CN303 52808 2691 J1VCCB R300 10K FAN FAN FAN FAN A_I0 A_I0 B_I0 B_I0 A_I0 B_I0 A_I1 B_I1 A_I1 B_I1 A_I2 B_I2 A_I2 B_I2 A_I0 B_I0 A_I1 B_I1 A_I1 B_I1 A_I2 B_I2 A_I2 B_I2 Cap_Org W...

Page 45: ...tor for Driving HEAD BK CY TR7 15129122 TR 2SC4131 GB Transistor for Driving HEAD MG YE TR11 15129121 TR 2SA1746 OY Transistor for Driving HEAD MG YE TR8 15129122 TR 2SC4131 GB Transistor for Driving HEAD MG YE TR12 15129121 TR 2SA1746 OY Transistor for Driving HEAD MG YE F2 22555109 FUSE CCF1NTE1 6 FUSE for HEAD BK CY F3 22555109 FUSE CCF1NTE1 6 FUSE for HEAD MG YE SERVO BOARD IC No Parts No Desc...

Page 46: ...ENSOR Total Time 25min MAINTENANCE COVER SENSOR SHEET LOAD SENSOR FRONT PAPER SENSOR REAR PAPER SENSOR PUMP REPLACEMENT 15 min 2 CAP WIPER CHECK 2 1 PUMP TIMES CLEAR 3 FAN CHECK 6 Total Time 15min 4 SCAN MOTOR AGING Adj Time 8min Total Time 18min MAIN BOARD REPLACEMENT 12 min 1 DIP SW SETTING JUNCTION BOARD 2 REPLACEMENT 5min 2 BATTERY INSTALLATION 1 SENSOR CHECK 5 3 FIRMWARE INSTALLATION SHEET LO...

Page 47: ...atic sensitive component from its shipping carton do not remove the component from the antistatic packing material until you are ready to install the component to the machine Just before unwrapping the antistatic packaging be sure to discharge static electricity from your body z When transporting a sensitive component first place it in an antistatic container or packaging z Handle all sensitive co...

Page 48: ...to input the HEAD RANK before replacing the head because the sticker which the head rank is written on will be hidden once the head is installed 2 1 3 1 HEAD REPLACEMENT HEAD RANK HEAD RANK HEAD 1 ENTER SERVICE MENU HEAD RANK HEAD RANK 1 5CY2F2F 1 5 Turn on the SUB POWER SW and perform the PUMP UP from the INK CONTROL menu When it finishes the SUB POWER will be automatically turned off Turn on the...

Page 49: ...e AC code Turn off the SUB POWER SW and then turn off the MAIN POWER SW MAIN POWER SW Select CAP WIPER CTRL CAP OPEN and press the ENTER key The CAPPING UNIT moves down and allows you to move the HEAD CARRIAGE by hand Remove the CARRIAGE COVER CARRIAGE COVER 5 Remove the I S COVER I S COVER ENTER SERVICE MENU CAP WIPER CTRL CAP WIPER CTRL CAP CAP OPEN ...

Page 50: ...ible cables from the HEAD 11 Remove the HEAD BOARD COVER the transparent cover 10 9 Remove the DAMPER PLATE and remove the 2 INK DAMPERs from the HEAD which will be replaced DAMPER PLATE Do not hold both sides of the INK DAMPER so hard It could break Be sure to remove and fix the INK DAMPER with the HEAD BOARD COVER fixed It prevents the ink from dropping on the HEAD BOARD HEAD BOARD COVER ...

Page 51: ...ghten up the 3 screws in order as shown in the figure Connect the 2 flexible cables to the HEAD BOARD Do not connect cable to the wrong connecter ADAPTER HEAD Use the 2kgf cm torque driver ST 056 to tighten up the screws Fix the HEAD BOARD COVER temporarily SPRING 1 2 3 13 The HEAD BOARD COVER should be fixed to prevent the ink from dropping on the HEAD BOARD when fixing the INK DAMPERs It is not ...

Page 52: ...he two ends of the capping unit align with the GUIDEs at the two ends of the head carriage Then press the ENTER key twice more to cap the heads 20 17 Fix the 2 INK DAMPERs to the head CYAN YELLOW BLACK MAGENTA 18 Move the HEAD CARRIAGE by hand to the lock position Do not hold both sides of the INK DAMPER so hard It could break Make sure to replace the DAMPERs when the HEAD is replaced Be careful t...

Page 53: ...om the service menu select INK CONTROL HEAD REPLACE and press the ENTER key INK CONTROL EMPTY MODE INK CONTROL PUMP UP INK CONTROL HEAD WASH INK CONTROL HEAD REPLACE MENU INK CONTROL EMPTY MODE STOP STOP INK CONTROL FILL INK Enter the SERVICE MODE and perform the following adjustments 22 1 THERMISTER CHECK 2 HEAD ALIGNMENT 3 HEAD INFORMATION CLEAR 4 CAP HEIGHT CHECK 5 TOOL CROP MARK SENSOR POSITIO...

Page 54: ...LACE and press the ENTER key The head moves to the left side 3 2 WIPER REPLACEMENT Make sure the screen shown in the figure is displayed Then remove the I S COVER Attach the Cleaning Stick at the location as shown in the figure and press the ENTER key MAINTENANCE WIPER REPLACE NOW PROCESSING I SCOVER INSERT STOPPER ...

Page 55: ...rea shown in the figure and engage the WIPER on the hook Remove the Cleaning Stick and fix the I S Cover Then press the ENTER key I S COVER Head Cleaning starts automatically After cleaning has finished the Sub Power will be turned off automatically 8 Make sure to attach the Wiper so that the rubber surface toward the front ...

Page 56: ...g the Left Right and Down keys to enter the SERVICE MODE Move the HEAD CARRIAGE slowly leftwards so that it is not above the capping unit Select CAP WIPER CTRL CAP OPEN and press the ENTER key The CAPPING UNIT moves down and allows you to move the HEAD CARRIAGE by hand Remove the I S COVER I S COVER Be careful that the head does not strike the media or media clamp ...

Page 57: ...NTER key The capping unit moves up Press the ENTER key 3 times because the capping unit moves up in 3 steps Turn off the SUB POWER SW and then turn off the MAIN POWER SW MAIN POWER SW Disconnect the tube Black of the CAP TOP from the tube White of the PUMP Keep the JOINT TUBE for connecting the tube of the new CAP TOP JOINT TUBE PUMP COVER ...

Page 58: ... CAP TOP The CAP TOP will jump out unless you hold the cap frame when removing it Remove the CAP TOP together with the tube Fix the new CAP TOP Make sure to fix it so that the tube side faces the front Make sure not to touch the sponge Make sure the SPRING is properly fixed under the CAP TOP Fix the CAP FRAME CAP FRAME CAP TOP CAP TOP CAP FRAME ...

Page 59: ...e tube of the PUMP using the JOINT TUBE Turn on the MAIN POWER SW then turn on the SUB POWER SW while pressing the Left Right and Down keys to enter the SERVICE MODE Select CAP WIPER CTRL CAP OPEN and press the ENTER key The CAPPING UNIT moves down and allows you to move the HEAD CARRIAGE by hand 16 JOINT TUBE Fix the PUMP COVER PUMP COVER ...

Page 60: ...t align with the GUIDEs at the two ends of the head carriage Then press the ENTER key twice more to cap the heads GUIDE 17 Move the HEAD CARRIAGE by hand to the lock position GUIDE Fix I S cover Enter the SERVICE MODE and perform the following adjustments 19 1 CAP HEIGHT CHECK I S COVER Be careful that the head does not strike the media or media clamp ...

Page 61: ...T COVER Remove the TOOL CARRIAGE COVER Remove the TOOL CARRIAGE TOP COVER Disconnect the CROP MARK PINCH ROLLER and SOLENOID Wirings 3 4 TOOL CARRIAGE_REPLACEMENT TOOL CARRIAGE COVER TOOL CARRIAGE TOP COVER I S COVER FRONT COVER FRONT RAIL COVER CROP MARK SENSOR PINCH ROLLER SENSOR SOLENOID ...

Page 62: ...AGE BOARD Remove the AUTO SHHET CUTTER together with the PLATE from TOOL CARRIAGE and fix the AUTO SHEET CUTTER to the new TOOL CARRIAGE SCREW TOOL CARRIAGE BOARD SCREW 7 Remove the TOOL CARRIAGE SCREW TOOL CARRIAGE BOARD STAY TOOL CARRIAGE ASSY TOOL CARRIAGE TOOL CARRIAGE PLATE AUTO SHEET CUTTER ...

Page 63: ...the TOOL CARRIAGE SCREW 10 11 Fix the TOOL CARRIAGE BOARD 12 SOLENOID CROP MARK SENSOR PINCH ROLLER SENSOR Fix the new TOOL CARRIAGE SCREW TOOL CARRIAGE BOARD STAY Connect the CROP MARK PINCH ROLLER and SOLEDOID Wirings SCREW TOOL CARRIAGE BOARD ...

Page 64: ...ettings 1 PINCH ROLLER POSITION SENSOR CHECK 2 LIMIT POSITION CUT DOWN POSITION INITIALIZE 3 TOOL HEIGHT ADJUSTMENT 4 TOOL PRESSURE ADJUSTMENT 5 CROP MARK SENSOR ADJUSTMENT 6 TOOL CROP MARK SENSOR POSITION ADJUSTMENT 7 PRINT CUT POSITION ADJUSTMENT 8 CUTTING QUALITY CHECK 15 Fix the FRONT RAIL COVER FRONT COVER and I S COVER FRONT RAIL COVER FRONT COVER I SCOVER 16 ...

Page 65: ...IAGE MOTOR REPLACEMENT Turn off the MAIN POWER SW Remove the I S COVER Remove the PANEL COVER Be sure to disconnect the flexible cable connected to the PANEL BOARD Remove the SPRING PANEL COVER SPRING MAIN POWER SW I SCOVER ...

Page 66: ...MOTOR cable Remove the screws fixing the FLANGE Remove the Motor from the Flange and fix the new Motor to the Flange Be careful with the fixing direction of the Frange FLANGE CONNECTOR Rotate the Motor 90 degree and remove it downward FLANGE SCREW ...

Page 67: ... of the Motor cable CONNECTOR Fix the Motor Flange by the 2 SCREWs temporalily SCREW 12 MOTOR BASE Fix the SPRING then tighten up the 2 SCREWs to fix the FLANGE with checking the gears mesh without the baklash SPRING Apply a proper quantity of grease FLOIL G902 between gears ...

Page 68: ...ile pressing the Left Right and Down keys to enter the SERVICE MODE 15 16 SERVICE MENU SERVO LOCK SERVO LOCK S 3 ENTER SERVO LOCK S 1688 SERVO LOCK S 1688 In SERVO LOCK menu select S Move the head carriage left and right by hand and make sure the value on the LCD changes depending on the head position Press the ENTER key to excite the MOTOR Make sure the MOTOR is locked and the value on the LCD do...

Page 69: ...ng hours will be reset to 0 17 SERVICE MENU AGING AGING SCAN Check the AGING Go back to the SERVICE MENU and select AGING SCAN and press the ENTER key Make sure the machine do the AGING and then finish it by pressing ENTER key 18 Fix the I S COVER I S COVER SERVICE MENU HISTORY MENU HISTORY MENU MOTOR GROUP MOTOR HOURS S 1653 hours ENTER MOTOR HOURS S CLEAR ...

Page 70: ...SW while pressing the Left Right and Down keys to enter the SERVICE MODE Select CAP WIPER CTRL CAP OPEN and press the ENTER key The CAPPING UNIT moves down and allows you to move the HEAD CARRIAGE by hand Remove the I S COVER I S COVER Unlock the Head Carriage and move it leftward by hand Be careful that the head does not strike the media or media clamp ...

Page 71: ...UBE PUMP COVER Disconnect the tube Black of the CAP TOP from the tube White of the PUMP And disconnect the PUMP TUBE from the DRAIN TUBE Keep the JOINT TUBE for connecting the tube of the new PUMP JOINT TUBE Turn off the SUB POWER SW and then turn off the MAIN POWER SW DRAIN TUBE SCREW MAIN POWER SW ...

Page 72: ...be of the PUMP to the DRAIN TUBE 11 Fix the PUMP COVER 12 Make sure that the Gear of the PUMP UNIT and the Gear of the PUMP MOTOR mesh without backlash JOINT TUBE PUMP TUBE DRAIN TUBE You can connect either tube of the CAP TOP to the either tube of the PUMP Move the HEAD CARRIAGE by hand to the lock position PUMP COVER GEAR SCREW Be careful that the head does not strike the media or media clamp ...

Page 73: ...en press the ENTER key twice more to cap the heads 16 Fix the I S COVER Turn on the MAIN POWER SW Then turn on the SUB POWER SW while pressing the Left Right and Down keys to enter the SERVICE MODE MENU key POWER ON MENU SERVICE MENU I S COVER 15 Clear the PUMP TIMES Select HISTORY MENU MOTOR GROUP PUMP TIMES CLEAR and press the ENTER key SERVICE MENU HISTORY MENU HISTORY MENU MOTOR GROUP PUMP TIM...

Page 74: ...ght and Down keys to enter the SERVICE MODE MENU key POWER ON MENU SERVICE MENU ENTER SERVICE MENU CAP WIPER CTRL CAP WIPER CTRL CAP CAP OPEN Select CAP WIPER CTRL CAP OPEN and press the ENTER key The CAPPING UNIT moves down and allows you to move the HEAD CARRIAGE by hand Turn off the SUB POWER SW and then turn off the MAIN POWER SW INK CONTROL EMPTY MODE INK CONTROL PUMP UP INK CONTROL HEAD WASH...

Page 75: ...OINTs and put the scotch tape at the tip of the ink tubes to prevent the ink from coming out CARRIAGE COVER JOINTs It is not necessary to replace the INK TUBEs of the other side of the JOINTs between Joint and I C Holder REARVIEWOFMACHINE Remove the following covers LEFT COVER I S COVER TOP COVER FRONT RAIL COVER FRONT COVER I SCOVER FRONT RAIL COVER TOP COVER FRONT COVER LEFTCOVER Be careful that...

Page 76: ...h the TUBE GUIDE Be careful which hole of the TUBE GUIDE should be used for each INK TUBE 9 Disconnect 2 FLEXIBLE CABLEs that are coming from the CABLE VEYOR from the CARRIAGE BOARD 10 Remove the GUIDE PLATEs of the CABLE VEYOR Then take out the FLEXIBLE CABLEs from the CABLE VEYOR GUIDE PLATE K C M Y ...

Page 77: ...nect the new INK TUBE to the JOINTs and mark the INK TUBE to indicate the color of the ink Cut the INK TUBE at appropriate length and connect it to the INK DAMPER Then mark the INK TUBE to indicate the color of the ink Then replace the other INK TUBEs in the same way JOINTs REARVIEWOFMACHINE Be careful that the head does not strike the media or media clamp ...

Page 78: ...L FILL INK 17 After turning on the Main Power SW turn on the Sub Power SW while pressing the Left Right and Down keys to enter the SERVICE MODE 18 Select CAP WIPER CTRL CAP UP and press the ENTER key to move up the capping unit 1 step Check that the GUIDEs at the two ends of the capping unit align with the GUIDEs at the two ends of the head carriage Then press the ENTER key twice more to cap the h...

Page 79: ...put it into fire It may cause heat explosion and fire Put tape around the lithium battery for insulation for disposal or preservation It may cause heat explosion and fire CHASSIS COVER MAIN POWER SW 1 Turn off the Sub Power SW and then turn off the Main Power SW Remove the CHASSIS COVER Revised 8 ...

Page 80: ... BOARD 2 3 Replace the BATTERY with new one SOCKET BATTERY MAIN BOARD Be careful with the direction of the BATTERY 4 Clear the BATTERY FLAG from the CLOCK CHECK menu in the Service Menu 5 Dispose the BATTERY FOLLOWING MAY CAUSE EXPLOSION OF BATTERY RECHARGE SHORT CIRCUIT DISASSEMBLY HEATING PUTTING INTO FIRE DON T PUT BATTERY WITH OTHER METAL OR BATTERY DISPOSE BATTERY WITHOUT INSULATION ...

Page 81: ...off the MAIN POWER SW 4 Loosen the screw fixing the TOOL CARRIAGE to the CARRIAGE WIRE 3 9 CARRIAGE WIRE REPLACEMENT I SCOVER FRONT RAIL COVER TOP COVER FRONT COVER LEFTCOVER 3 Remove the PANEL COVER with disconnecting the flexible cable connected to the PANEL BOARD PANEL COVER PANEL COVER MAIN POWER SW ...

Page 82: ...the CARRIAGE WIRE from the DRIVE PULLEY as shown in the figure 8 Remove the SHAFT STAY and the E RING then remove the DRIVE PULLEY from the shaft 5 Loosen the 2 screws and then the ADJUSTMENT SCREW in order to loosen the wire tension ADJUSTMENT SCREW SPRING FLANGE SHAFT STAY E RING ...

Page 83: ...into the shaft and fix it with the E RING Then fix the SHAFT STAY Wind the CARRIAGE WIRE around the DRIVE PULLEY from bottom to the top and fix the other end of the WIRE Remove the screws fixing the DRIVE GEAR and remove the CARRIAGE WIRE from the PULLEY Make sure that the CARRIAGE WIRE does not cross over SHAFT STAY E RING ...

Page 84: ...LLEY until the CARRIAGE WIRE comes to its second wind from the top 16 13 Fix the SPRING then tighten up the 2 screws to fix the FLANGE with checking the gears mesh without backlash SPRING FLANGE ADJUSTMENT SCREW Make sure that the Tool Carriage is connected to the Head Carriage and also Head Carriage is locked when fixing the WIRE SCREW SCREW WIRE WASHER REAR VIEW ...

Page 85: ...P 4 CUTTING QUALITY CHECK MENU key POWER ON MENU SERVICE MENU ENTER SERVICE MENU CAP WIPER CTRL CAP WIPER CTRL CAP CAP OPEN Select CAP WIPER CTRL CAP OPEN and press the ENTER key The CAPPING UNIT moves down and allows you to move the HEAD CARRIAGE by hand Turn on the MAIN POWER SW Then turn on the SUB POWER SW while pressing the Left Right and Down keys to enter the SERVICE MODE Connect the PANEL ...

Page 86: ...E MENU ENTER SERVICE MENU CAP WIPER CTRL CAP WIPER CTRL CAP CAP OPEN Turn on the SUB POWER SW while pressing the Left Right and Down keys to enter the SERVICE MODE Select CAP WIPER CTRL CAP OPEN and press the ENTER key The CAPPING UNIT moves down and allows you to move the HEAD CARRIAGE by hand TOP COVER Move the HEAD CARRIAGE slowly leftwards Be careful that the head does not strike the media or ...

Page 87: ...end with the PLATE and hook up the SPRING on the left end Make sure that the ENCODER SCALE is in place Make sure not to make scratches or put grease on the ENCODER SCALE when fixing it Do not loosen or tighten the screws fixing the ENCODER PLATE ENCODER SCALE PLATE SPRING SPRING PLATE BLACK DOT ENCODER PLATE ENCODER SCALE PLATE SPRING ENCODER PLATE Move the HEAD CARRIAGE in a whole width of the ma...

Page 88: ...3 43 9 Carry out the LINEAR ENCODER SETUP ...

Page 89: ...INCH ROLLER SHAFT E RING 2 Put the new PINCH ROLLER with washers and insert the SHAFT into the PINCH ROLLER Fixing operation becomes easy when you put the washers to the PINCH ROLLER with grease 3 Fix the E RING and make sure that the PINCH ROLLER rotates smoothly E RING Red marking is done on the outer side of LEFT RIGHT PINCH ROLLERS As for the CENTER PINCH ROLLERS there is no marking WASHER ...

Page 90: ...the CUTTER PROTECTION 2 Wipe the adhesive on the BED with the alcohol CUTTER PROTECTION 3 Install the CUTTER POROTECTION from 31mm from right edge of the BED CUTTER PROTECTION 4 Make sure that the CUTTER PROTECTION is not bumpy CUTTER PROTECTION 31mm ...

Page 91: ...ER SUPPLY adjust the output voltage of the SW POWER SUPPLY by rotating the VOLUME clockwise so that the output voltage will be 41V 0 1V In order to confirm the output voltage put the probes of the multimeter to the CN51 at 6pin Vout and 1 pin GND SW POWER SUPPLY VOLUME CN51 When the output voltage exceeds 41 4V SW POWER SUPPLY does not output the voltage by the protection circuit on it In this cas...

Page 92: ...TRL CAP CAP OPEN Turn on the SUB POWER SW while pressing the Left Right and Down keys to enter the SERVICE MODE Select CAP WIPER CTRL CAP OPEN and press the ENTER key The CAPPING UNIT moves down and allows you to move the HEAD CARRIAGE by hand Move the HEAD CARRIAGE slowly leftwards Be careful that the head does not strike the media or media clamp This is a procedure to replace the FLEXIBLE CABLE ...

Page 93: ...e flexible cable at the CN6 of the SERVO BOARD Then remove the 4 screws fixing the 4 corners of the CHASSIS and open it ENCODER SCALE PLATE SPRING ENCODER PLATE Remove the 2 CABLE HOLDERs that are holding the FLEXIBLE CABLE on the RAIL and remove the rivets that are fixing the CABLE GUIDEs CHASSIS COVER CABLE HOLDER Left MAIN POWER SW CABLE HOLDER Right CABLEGUIDE SERVO BOARD You don t have to tak...

Page 94: ...BLE from the TOOL CARRIAGE BOARD and remove the TOOL CARRIAGE BOARD from the machine Remove the FLEXIBLE CABLE and the CABLE GUIDEs from the TOOL CARRIAGE BOARD Connect the new FLEXIBLE CABLE to the TOOL CARRIAGE BOARD Then fix the 2 new CABLE GUIDEs with putting the FLEXIBLE CABLE between them Turn over the board and fix the CABLE GUIDEs with the rivets CABLE GUIDE ...

Page 95: ...LE is pulled too much Fix the CABLE GUIDEs on the RAIL with the rivets Connect the FLEXIBLE CABLE to CN6 of the SERVO BOARD Pull the FLEXIBLE CABLE rightward with holding the INNER CABLE GUIDE at the left side so that the FLEXIBLE CABLE fits to the INNER CABLE GUIDE If the FLEXIBLE CABLE is not pulled enough or pulled too much there will be the slack in the CABLE GUIDE ...

Page 96: ...OLDER Fix the TOOL CARRIAGE BOARD to the TOOL CARRIAGE and connect the 3 cables Put the ENCODER SCALE in between the ENCODER PLATE and the GUIDE RAIL Then fix the right end with the PLATE and hook up the SPRING on the left end Make sure that the ENCODER SCALE is in place Do not loosen or tighten the screws fixing the ENCODER PLATE Fix the CABLE HOLDER with pulling the FLEXIBLE CABLE not to have th...

Page 97: ...EAD CARRIAGE in a whole width of the machine Make sure that the ENCODER SCALE doesn t make contact with the ENCODER MODULE and also ENCODER SCALE is between the slit of the ENCODER MODULE Carry out the LINEAR ENCODER SETUP ...

Page 98: ...ETER Purpose WIRE TENSION ADJUSTMENT Tool No ST 013 Tool Name DIAL TENSION METER DT 100 100g 1N Purpose Tool Pressure Adjustment Tool No ST 037 Tool Name CLEAN STICK TX712A Purpose Manual Head Cleaning Tool No 21755107 Tool Name CLEANING LIQUID SL 500ML Purpose HEAD CLEANING SOL Tool No 22085118 Tool Name KIT CLEANING SL Purpose HEAD CLEANING SOL Cleaning Liquid Cleaning Sticks 10 pcs 4 Adjustment...

Page 99: ... 3 Checking finishes when the COMPLETED message appears This menu displays the status of the sensors When the sensor is ON will be displayed Alphabet in the menu stands for F Front Paper Sensor R Rear Paper Sensor S Crop mark sensor H Head Lock Sensor O Limit Sensor C Front Cover Sensor P Maintenance Cover Sensor U Head Up Down Sensor L Sheet Load Sensor W Pinch Roller Sensor c Capping Sensor w Wi...

Page 100: ...TEM ERROR IC CHECK COMPLETED CARTRIDGE SLOT 1 ERROR Note The cartridge with IC is used for checking here No record to the IC is performed at all when checking Although the number of times of taking out and insertion of a cartridge is originally counted a part to have taken out and inserted with the check is not counted Check if the cartridge sensor works correctly before performing this check If t...

Page 101: ...e overheated if you keep the heater turned on When you go out of this menu heater becomes off automatically Please check if the heater temperature goes up if it is turned on and the heater temperature is near the ambient temperature if it is off This menu is used for checking the FAN FAN will be ON HIGH while in this mode The temperature detected by the thermistor on the Head will be displayed Tem...

Page 102: ...vel of cropmark sensor Refer to Cropmark sensor adjustment This menu is for adjusting output level of cropmark sensor There are three levels 0 1 and 2 in a setting value When detection of CROP MARK does not work with an default value detection of CROP MARK may succeed by adjusting this value LOWER PINCHIROLL PINCH ADJUST SETUP COMPLETE PINCH ADJUST 1 150 mm PINCH ADJUST FAILED NOW PROCESSING SERVI...

Page 103: ...T BIAS VIEW HEAD ADJUST VERTICAL VERTICAL TEST PRINT VERTICAL VIEW HORIZONTAL DT3 LOW H2 2 Change parameter with key 30 30 0 5unit 0 60 0 5unit H2 2 HORIZONTAL DT1 HIGH HORIZONTAL DT3 HIGH STANDARD HEAD 1 1 H2 2 Change parameter with key H1 H2 7 10 BI DIR DEFAULT DT1 HIGH BI DIR DEFAULT DT3 HIGH H1 H2 7 10 0 60 0 5unit Change parameter with key This menu is used for adjusting the head alignment Re...

Page 104: ...m CROP TOOL ADJ AUTO CROP TOOL ADJ TEST PRINT 2 CROP TOOL ADJ COMPLETED This menu is used for adjusting the position of Tool Crop Mark Sensor Refer to Tool Crop Mark Sensor Position Adjustment SERVICE MENU DISP SCAN POS M 1000 123 mm L 998 222 mm When the ENTER key is pressed the HEAD CARRIAGE stops Aging and moves back to the locking position Make sure not to perform Aging for a long time when th...

Page 105: ... replaced However the flag won t be cleared even if battery is replaced Make sure to clear the flag by entering the Battery Flag Clear Menu and then pressing the ENTER key SERVICE MENU TEST PATTERN TEST PATTERN HORIZONTAL TEST PATTERN BI DIR TEST PATTERN FILL TEST PATTERN BI DIR CHECK 100 fill pattern of all heads will be printed Printing is done by 720 x 720dpi 16 pass It is for checking the shif...

Page 106: ... WIPER WIPER FRONT It is used for moving up down the cap OPEN UP Make sure not to open the cap for a long time in order to prevent the ink from drying up It is used for moving the wiper back and forth It can be moved at two level FRONT REAR Please make sure the position of the Cap and Wiper when you move the Carriage by hand Please make sure the position of the Carriage especially Heads when you m...

Page 107: ... The range which user can set by HEATER CONFIG becomes more than the temperature set in this menu FRAME BACK SET VALUE mm SERVICE MENU FRAME BACK Setting value 0 0 mm 2000 0 mm Default 20 min Default 20 min Setting value 950 0mm FRAME BACK SET DEFAULT SET VALUE mm 0 0 0 0 It is the function in which only the quantity set up here at the time of a sheet setup pulls back media Firmware with this func...

Page 108: ... Number of times the Head Wash has been performed H2 times PUMP UP H1 Number of times the Pump Up has been performed H1 times PUMP UP H2 Number of times the Pump Up has been performed H2 times CLEAR H1 Clear all the values of the H1 CLEAR H2 Clear all the values of the H2 CLEAR ALL Clear all the values of all the Head MAINTENANCE GROUP Item Contents Unit Reference COUNT Number of times the Head Ma...

Page 109: ...CALL HISTORY Service Call Number in the last 5 times No MOTOR ERROR F Number of times the Servo Error Feed Motor has occurred times MOTOR ERROR S Number of times the Servo Error Scan Motor has occurred times LOW TEMP ERR Number of times the Low Temperature Error has occurred times HIGH TEMP ERR Number of times the High Temperature Error has occurred times PROTECT PUMP Number of times the Protect P...

Page 110: ...et 0 250 mm Cutting priority COMMAND Up Velocity 30cm s Prefeed DISABLE Service Report Head rank H1 7CV3738UTVYWXSU 40W D H2 7FU3939RUSYXWSV 30E D Dip SW 00100000 System SW page1 4 01000000 00000000 01100001 00000000 page5 8 00000000 00000100 00000000 00000000 page9 12 00000000 00000100 00000000 00000000 H1 H2 Head hori DT1 Low 6 Maintenance request NONE DT3 Low 7 Booter version 1 03 DT1 High 7 Ba...

Page 111: ...call history 0104 0110 0110 0106 0110 Motor error feed 0 times Motor error scan 1 times Low temperature error 0 times High temperature error 0 times Protecting pump error 0 times Emergency capping 0 times Start uncapped 5 times Heater voltage error 0 times Ink crt system error 0 times Heater group Heater used time P D 51 47 hours Heater on time P D 17 11 hours Heater on count P D 1 048 835 times M...

Page 112: ...lso be canceled by pressing the POWER key The power will be off automatically when initialize is completed It is necessary to do the LIMIT POSITION INITIALIZE after this operation The error message SERVICE CALL 0101 will appear if you don t setup the LIMIT POSITION SYSTEM PARAMETER INITIALIZE ENTER POWER ON INITIALIZE ALL SYS PARAMETER INITIALIZE COMPLETED DISPLAYED LANGUAGE AND UNIT SERVICE REPOR...

Page 113: ... printed All parameters will be initialized Press ENTER to start initialize Press while aligning Carriage to cap Heads Press ENTER and set up Cut Down Pos Press ENTER Select HISTORY REPORT and press and set up Cut Down Pos Press ENTER Combination Key Selection Comments Combination Key Selection Comments Sub Power Sub Power Main Power ENTER Sub Power Sub Power Sub Power Users Menu Users Menu Item W...

Page 114: ... exe 4 Network cable A cross cable is required when you connect SP 540V to PC directly Check the SP 540V s IP address Confirm that main power of SP 540V is turned on and sub power of SP 540V is turned off Double click Peck exe to start the Peck 3 Peck screen is displayed Click Select Port button Select Port screen is displayed Confirm that via Network is checked Input the SP 540V s IP address Clic...

Page 115: ...n Peck starts to send the firmware to the SP 540V Machine goes into Firmware Upgrade mode automatically When upgrade is completed sub power sw will be turned off automatically 7 DATA ERROR FORMAT ERROR DEVICE ERROR WRITE ERROR DEVICE ERROR WRITE ERROR DEVICE ERROR WRITE ERROR SP 540V V1 00 ERASING WRITING VERIFYING COMPLETE NG NG NG NG ...

Page 116: ... keys Or since SUM ERROR is displayed when the MAIN POWER SW is turned on WAITING is displayed on the LCD if the ENTER key is pressed at that time F W installation when the Main Board is replaced 1 Press ENTER to excute the installation 2 3 Send the firmware using the Peck MAIN POWER ON VERSION UP SURE ...

Page 117: ...ENT HEAD ALIGNMENT is necessary to obtain the good printing quality If the heads are not aligned printing problems such as banding fine lines gap between bands could occur 1 2 3 Remove the I S COVER Remove the DAMPER PLATE CARRIAGE COVER Remove the CARRIAGE COVER DAMPER PLATE I S COVER ...

Page 118: ...over 6 7 Select the BIAS TEST PRINT menu under the HEAD ADJUST menu and press the ENTER key Turn on the SUB POWER SW while pressing and keys to enter the SERVICE MODE Setup the PET film on the machine SERVICE MENU HEAD ADJUST HEAD ADJUST BIAS BIAS TEST PRINT POWER ON MENU key SERVICE MENU Menu HEAD BOARD COVER K C M Y ...

Page 119: ...ments could not be performed correctly Insert the 1 5 mm Hexagonal Wrench to the hole of the HEAD CARRIAGE then turn the screw so that the lines of each color in the test pattern will be straight Reference Position of the printing moves 1 line by turning the screw 3 4 turn When the upper lines are the left side of the lower lines turn the screw CW When the upper lines are the right side of the low...

Page 120: ...reverse order when fixing with using the TORQUE DRIVER ST 056 Print the test pattern again If the result is NG repeat 6 10 Torque for tightening is 2kgf cm 20cNm Make sure not to tighten the screws too tightly The shifting of lines should be within 1 2 dot ...

Page 121: ...HEAD ADJUST VERTICAL VERTICAL TEST PRINT Loosen the 3 screws fixing the Head in order as shown in the figure Loosen the screws fixing the Head for 1 2 turn If the screws are loosened too much adjustments could not be performed correctly Turn the ADJUSTMENT SCREW so that the lines of each color in the test pattern will be straight Reference Position of the printing moves 1 line by turning the screw...

Page 122: ...on the basis of the K C Head It is not necessary to adjust the K C Head 17 Print the test pattern again If the result is NG repeat 12 16 The shifting of lines should be within 1 2 dot Tighten the screws fixing the Head in the reverse order when fixing with using the TORQUE DRIVER ST 056 Torque for tightening is 2kgf cm 20cNm Make sure not to tighten the screws firmly ...

Page 123: ...t setting SERVICE MENU HEAD ADJUST HEAD ADJUST HORIZONTAL HORIZONTAL TEST PRINT 20 Select DT1 and DT3 in the HORIZONTAL menu and enter the parameters checked at 19 with and keys Press the ENTER key to save the settings Parameters can be entered with an increment of 0 5 HEAD ADJUST HORIZONTAL HORIZONTAL TEST PRINT H2 2 HORIZONTAL DT1 LOW HORIZONTAL DT3 LOW H2 2 H2 2 HORIZONTAL DT1 HIGH HORIZONTAL D...

Page 124: ...current setting 23 Select DT1 and DT3 and in the BI DIR DEFAULT menu and enter the parameters checked at 22 with and keys Press the ENTER key to save the settings Parameters can be entered with an increment of 0 5 HEAD ADJUST BI DIR DEFAULT BI DIR DEFAULT TEST PRINT H1 H2 25 27 BI DIR DEFAULT DT1 low BI DIR DEFAULT DT3 low H1 H2 25 27 H1 H2 25 27 BI DIR DEFAULT DT1 high BI DIR DEFAULT DT3 high H1 ...

Page 125: ...4 28 4 25 Fix the DAMPER PLATE 24 Fix the HEAD BOARD COVER Clear Cover HEAD BOARD COVER DAMPER PLATE ...

Page 126: ...position to the Limit Sensor Remove the I S COVER Turn on the SUB POWER SW while pressing and keys I S COVER After the HEAD CARRIAGE is locked push the Head Carriage to the left until it stops because there is a play with the HEAD CARRIAGE Connect the Tool carriage and Head carriage Push the HEAD CARRIAGE leftward and check if it is locked If it is locked proceed to the next step If it is not lock...

Page 127: ...NIT leftward by hand Make sure the HEADs are capped correctly If the WHITE GUIDEs of the CAPPING UNIT come inside from the BLACK GUIDEs of the HEAD CARRIAGE at either side the capping position is not OK Proceed to the next step If the capping position is OK press ENTER and proceed to 12 WHITE GUIDE BLACK GUIDE PUMP COVER Remove the PUMP COVER ...

Page 128: ...ur screws for fixing the CAPPING UNIT Fix the four screws for fixing the CAPPING UNIT at that position Press the ENTER key 4 screws for fixing the CAPPING UNIT Adjust the position of CAPPING UNIT by moving it left and right by hand so that the caps come straight below the each head Move the CAPPING UNIT up and down with the cursor keys and cap the heads at that position 4 screws for fixing the CAP...

Page 129: ...EAD CARRIAGE Move the TOOL CARRIAGE with your hand until it makes full contact with the LEFT FRAME and make the cutter down Confirm the CAPPING UNIT is capped at correct position press ENTER Key again After the LIMIT POSITION INITIALIZE is completed the message appears as shown in the figure DETECTING SETTING UP CUTTER DOWN POS PUMP COVER Fix the PUMP COVER ...

Page 130: ...rs Make sure to unload the media when it is set on the machine Then turn on the SUB POWER SW while pressing and keys to enter the SERVICE MODE Select the LINEAR ENCODER menu in the SERVICE MENU and press the ENTER key Either of the messages will appear at the completion of the set up In case of SETUP error check the followings POWER ON MENU key SERVICE MENU Menu LINEAR ENCODER SETUP COMPLETED LINE...

Page 131: ...B SETUP COMPLETED LENEAR CALIB 0 18 ENTER LINEAR CALIB SETUP FAILED In case of an error check the followings 5 1 Dirt Scratch on the ENCODER SCALE 2 Dirt Scratch on the ENCODER MODULE 3 ENCODER SCALE is not between the ENCODER MODULE 4 Backlash of the CARRIAGE MOTOR GEAR and the DRIVE GEAR 5 Fixation between the CARRIAGE and the CARRIAGE WIRE 6 Bad Contact in the cables ...

Page 132: ...ensitivity of the CROP MARK SENSOR If not adjusted crop marks can not be read correctly and result in a problem that the cutting shifts from the printing 2 3 POWER ON MENU key SERVICE MENU Menu Turn on the sub power switch while pressing and keys to enter the SERVICE MODE Set the SV GG media on the machine and lower the Pinch Rollers Remove the TOOL CARRIAGE COVER and CARRIAGE BOARD COVER TOOL CAR...

Page 133: ...f it is out of range adjust it again VR 4 The voltage displayed in the LCD decreases for some degree due to the ink drying MIN 1 9V MAX 2 6V 2 4V Select OUTLEVEL CHECK under the CROPMARK SENS menu Press the ENTER key and the Crop Mark will be printed Then the TOOL CARRIAGE moves on the Crop Mark automatically MIN 1 9V MAX 2 6V 2 4V SERVICE MENU CROPMARK SENS CROPMARK SENS OUTLEVEL CHECK ...

Page 134: ...o adjusting ways prepared in this Mode Manual and Auto We recommend to carry out the Manual Adjustment for the more accurate adjustment 1 Turn on the sub power switch while pressing and keys to enter the SERVICE MODE Set the SV GG media on the machine and lower the Pinch Rollers Select TEST PRINT2 under the CROP TOOL ADJ menu Test Pattern will be printed and cut when the ENTER key is pressed 2 Fro...

Page 135: ...ER CROP TOOL ADJ FEED SETTING FEED SETTING 0 15mm 0 23mm SERVICE MENU CROP TOOL ADJ ENTER CROP TOOL ADJ SCAN SETTING SCAN SETTING 0 40mm 0 40mm 6 Select TEST PRINT under the CROP TOOL ADJ menu Test Pattern will be printed and cut when the ENTER key is pressed If the cutting line is shifted from the printed image fine adjust the error in Scan Direction and Feed Direction in the step 4 and 5 7 SERVI...

Page 136: ...lect AUTO under the CROP TOOL ADJ menu Crop Mark will be cut when the ENTER key is pressed 9 While the Vinyl is still set on the Machine peel off the Crop Mark being cut when the message shown in the right figure is displayed on the LCD Then press the ENTER key 10 AUTOMATIC ADJUSTMENT POWER ON MENU key SERVICE MENU Menu SERVICE MENU CROP TOOL ADJ ENTER SERVICE MENU MENU CROP TOOL ADJ AUTO CROP TOO...

Page 137: ... keys to enter the SERVICE MODE Set the SVG G media on the machine and lower the Pinch Rollers 2 3 Select SETTING 2 under the PRINT CUT ADJ menu and press the key to enter the menu in the right figure POWER ON MENU key SERVICE MENU Menu Press the TEST CUT key to excute printing the Test Pattern The marks are printed in the right edge the left edge and middle of the media Three position and each fr...

Page 138: ...nted cut and gap of each mark and a cut line Adjustment has been completed if the quantity of the gap in three points the right the left and middle is the minimum If you can still see the large gap repeat the procedures 3 5 F 0 40 0 01mm S 0 50 0 20mm F 0 40 S 0 50 F 0 41 S 0 70 F S ENTER The dotted line shows cutting line To escape from the input screen of an adjustment value press the MENU butto...

Page 139: ...incorrect printing length Turn on the sub power switch while pressing and keys to enter the SERVICE MODE Set the PET G on the machine and lower the Pinch Rollers POWER ON MENU key SERVICE MENU Menu Select the TEST PRINT menu under the CALIB DEFAULT menu and press the ENTER key CALIB DEFAULT TEST PRINT SERVICE MENU CALIB DEFAULT TEST PATTERN will be printed Calibrating amount can be calculated with...

Page 140: ...mount 2 CL Commanded Length 400mm 3 ML Measured Length Select the SETTING menu under the CALIB DEFAULT menu and change the amount to be calibrated with and keys Press the ENTER key to save the setting Parameters can be entered with an increment of 0 02 MAX 2 00 MIN 2 00 CALIB DEFAULT SETTING SETTING 0 00 0 14 SERVICE MENU CALIB DEFAULT ...

Page 141: ... MENU Menu About TOOL HEIGHT ADJUSTMENT This adjustment is for getting correct Tool Pressure when cutting is performed When this adjustment is not performed correctly lines are cut like dashed lines or lines may be cut strongly beyond necessity Select FORCE ADJUST in the SERVICE MODE MENU SERVICE MENU SERVICE MENU FORCE ADJUST Remove the I S COVER LEFT COVER FRONT COVER and FRONT RAIL COVER FRONT ...

Page 142: ... right end of BED There is no H mark on this machine 5 Lower the PINCH ROLLERs at both edges of the GRIT ROLLER 4 Put the WHITE DUMMY PEN ST 006 on the TOOL CARRIAGE WHITE DUMMY PEN Remove the TOOL CARRIAGE COVER TOOL CARRIAGE COVER 7 ...

Page 143: ...4 46 4 Turn the ADJUSTMENT SCREW to adjust the clearance between the pen tip and the BED to 2 5 2 6mm ADJUSTMENT SCREW BED Carry out TOOL PRESSURE ADJUSTMENT after this adjustment 9 8 ...

Page 144: ...e TOOL CARRIAGE About TOOL PRESSURE ADJUSTMENT This adjustment is for having the correct tool pressure Perform this adjustment at the right end of BED There is no H mark POWER ON MENU key SERVICE MENU Menu Select FORCE ADJUST in the SERVICE MODE MENU SERVICE MENU SERVICE MENU FORCE ADJUST Remove the I S COVER LEFT COVER FRONT COVER and FRONT RAIL COVER FRONT COVER FRONT RAIL COVER LEFT COVER I S C...

Page 145: ...the TOOL down 5 4 Lower the PINCH ROLLERs at both edges of the GRIT ROLLER Move a carriage to the right end of BED There is no H mark on this machine TEST CUT 30gf 17 16 SERVICE MENU FORCE ADJUST FORCE ADJUST 30gf Put the WHITE DUMMY PEN ST 006 on the TOOL CARRIAGE WHITE DUMMY PEN ...

Page 146: ...r 30gf menu under FORCE ADJUST menu for checking again Press the TEST CUT key and move the TOOL down ST 013 TOOL HOLDER ST 013 TOOL HOLDER Pull up the Handle part of the TOOL HOLDER with the DIAL GAUGE ST 013 and measure the pressure when the pen tip leaves the BED Adjust the parameter in the 30gf menu with and keys so that the pressure will be 25 35gf 0 25N 0 35N Press the ENTER key to save the s...

Page 147: ...he Handle part of the TOOL HOLDER with the DIAL GAUGE ST 013 and confirm the value when the pen tip leaves the BED If the value is 25 35gf 0 25N 0 35N it is OK If it is out of the range adjust it again ST 013 TOOL HOLDER ...

Page 148: ... so that it will be as 13lb 15lb when replacing the wire or 9lb 11lb in other cases Measure the wire tension with the TENSION METER ST 011 at the center of the LM GUIDE Loosen the screws shown in the figure Remove the I S COVER LEFT COVER FRONT COVER and FRONT RAIL COVER FRONT COVER FRONT RAIL COVER LEFT COVER I S COVER ...

Page 149: ...in If the tension changes adjust it again 5 Tighten the screws shown in the figure after completing the adjustment SERVICE MENU AGING AGING SCAN Turn on the SUB POWER SW while pressing and keys to enter the SERVICE MODE Select the SCAN menu under the AGING menu and press the ENTER key to start AGING POWER ON MENU key SERVICE MENU Menu ...

Page 150: ...4 53 4 9 Check and make sure that the tension is within the range If not adjust it again ...

Page 151: ...flushing done above the Caps 1 2 Turn on the SUB POWER SW while pressing and keys to enter the SERVICE MODE Select the CAP ADJUST menu in the SERVICE MENU and select ADJUST POS When the carriage is not in the capping position press key to move the cap lower and then move the carriage to the capping position Note that the caps do not contact the head When you press the key the cap moves to the posi...

Page 152: ...e upward direction in 0 25 mm unit When you press key the cap moves to the position in the setting value 2 00 mm When you press key the adjustment value is not updated and the capping is carried out and then exiting the menu The cap moves to the same position as the CAP OPEN SUCTION is performed Check if there is the gap between the cap and head CHECK GAP is the menu to check the gap between the c...

Page 153: ...ENSOR It detects wheter the HEAD CARRIAGE is at locking position or not MAINTENANCE COVER SENSOR It detects whether the Maintenance Cover is opened or closed SHEET LOAD SENSOR It detects whether the Sheet Loading Lever is UP or DOWN INK EMPTY SENSOR It detects whether the Ink Cartridge is empty or not INK CARTRIDGE SENSOR It detects whether the Ink Cartridge is installed or not HEAD UP DOWN SENSOR...

Page 154: ...t stops the power supply THERMISTOR HEAD It takes the temperature around the Head The black and cyan Head is used for the measurement ENCODER MODULE It detects coordinates for Carriage Moving Direction WIPER SENSOR It detects the limit position of the Wiper moving in back and forth CAPPING SENSOR It detects the limit position of the Capping Unit THERMISTOR HEATER It takes the temperature of the He...

Page 155: ... efficiently in that condition 6 Pump tube is clogged Pump Replacement 3 6 PUMP REPLACEMENT Cleaning is not performed efficiently because ink is not sucked well As a result white or dark lines appear in the printing image 7 Ink Damper is clogged Replace Ink Damper Ink is not supplied to the head properly As a result the white or dark lines appear in the printing image or printing becomes scratchy ...

Page 156: ...ir bubbles tend to go into the ink line by installing and uninstalling the ink cartridge so many times All the air bubbles inside the lines can be removed by the powerful cleaning 5 Pump Tube is clogged Pump Replacement 3 6 PUMP REPLACEMENT Cleaning is not performed properly because ink is not sucked efficiently 6 Ink Damper is clogged or broken Ink Damper Replacement Ink is not supplied to the he...

Page 157: ...ng Media floats on the BED and this results in the Shifting in Printing 6 4 VERTICAL BANDING NO CHECKING POINT ACTION REFERENCE OUTLINE 1 Encoder Scale is dirty Clean Replace Encoder Scale 3 10 Encoder Scale Replacement When there is scratch or dirt on the Encoder Scale the printing image could be affected and the vertical bandings could be appeared at the position where there is scratch or dirt U...

Page 158: ...stment Print Cut Position Adjustment is to calibrate the error in the relative positions of Head and Tool Carriage due to the manufacturing tolerance and correct an error in printing and cutting positions Therefore if this adjustment is not performed correctly printing and cutting positions will be shifted 6 Calibration for Carriage Moving Direction is not correct Calibration 4 10 Calibration Medi...

Page 159: ...l Height is not correct Tool Height Adjustment 4 11 Tool Height Adjustment When Tool Height is not adjusted blade hits the Bed strongly and bounces which results in stitch cut In most cases stitch cut at the beginning is caused by this reason 6 Tool Pressure is not correct Tool Pressure Adjustment 4 12 Tool Pressure Adjustment When Tool Pressure is not adjusted blade hits the Bed strongly and boun...

Page 160: ...ts from the correct direction and therefore starting and ending points do not match 5 Holder part of Tool Carriage Tool Carriage ASS Y are loose Fix Holder part of Tool Carriage Tool Carriage ASS Y again 3 4 Tool Carriage _ Replacement When Holder part of Tool Carriage Tool Carriage ASS Y are loose the cutting is unstable and starting and ending points do not match 6 Tool Height is not correct Too...

Page 161: ...cklash When Motor Gear is meshed too tight or too loose Tool Carriage and Grit Roller will be driven unstable and results in distorted figure 6 9 MEDIA SHIFTING NO CHECKING POINT ACTION REFERENCE OUTLINE 1 Flanges for the Media is loose Fix the Flanges with Stopper User s Manual Media Flanges are fixed by the stoppers If the stoppers are not fixed roll shifts to left and right during media feeding...

Page 162: ...le Media Use usable Media When the weight of Media is too heavy the Motor Error occurs due to the too much load for feeding Media MOTOR ERROR Bit No 0001 0004 0008 0005 0009 0010 0040 0080 0050 0090 0001 and 0008 occurred at the same time 0001 and 0004 occurred at the same time Scan Motor Overcurrent Error 2 A little load is put on the motor movement for a long time 0010 and 0040 occurred at the s...

Page 163: ...cement If the thermistor can t take the temperature of the Heater the controller can t control the temperature properly 5 Thermostat is broken Thermostat Replacement Thermostat will stop supplying voltage automatically for the safety if the temperature exceeds the limit If the Thermostat is broken Heater doesn t warm up 6 12 DOESN T CONTROL THE TEMPERATURE NO CHECKING POINT ACTION REFERENCE OUTLIN...

Page 164: ... Sensor does not reach the expected value Input value from Linear Encoder is not changed when Linear Encoder is set up the Origin When Motor stops during printing Motor does not complete the movement which is supposed to be done Limit Position Initialize has not been done Even though the machine carries out the regular movement the output of the Head Lock Sensor does not reach the expected value E...

Page 165: ...er is over 60 degree Celsius Dryer doesn t work correctly Temperature of the Dryer is over 60 degree Celsius This error occurs when the machine performs the Auto Crop Mark Detection or the Auto Print Cut adjustment without the Tool Crop Mark Sensor Adjustment Thermistor of the Print Heater doesn t work correctly 0111 CODE No CONTENTS There is a cut line short in the wiring of the Dryer Thermostat ...

Page 166: ...tivities 7 1 INSTALLATION CHECK LIST 7 1 Unpacking SP 540V 3 7m w x 1 8m d x 1 8m h Minimum Space Required Date User Serial Number Classification Purchase Loan Unit Demo Unit Replacement Accessory Box Accessory Box ...

Page 167: ...Holder 1 Pin 1 SOL INK Cleaning Drain Bottles 2 cartridges 2 Software RIP 1 set Roland Cut Driver Roland PrintServer CD ROM 1 CD ROM 1 User s Manaul 1 Setup Guide 1 Roland PrintServer Network Setup Guide 1 Cleaning sticks 10 Tweezers 1 Wipers 2 1 The short media clamps are installed on the machine 2 The two middle pinch rollers are installed on the machine Checking the Accessories Replacement blad...

Page 168: ...s securely Loose bolts may cause the stand to wobble 2 Set the stand upright and place the machine on the stand Assembling the Stand 7 3 Long Hexagonal wrench Invert the stand leg 4 pcs Stand legs Bolt Pipe Line up with the fixtures on the stand 4 pcs Short ...

Page 169: ...Use the bolts to secure the machine to the stand Tighten the bolts securely Loose bolts may cause the stand to wobble 4 Attach the arms 7 4 3 pcs 3 pcs Bolts Bolt Bolts Bolt Bolts Bolts Arm right Arm left ...

Page 170: ...5 Attach the stoppers onto both ends of the shafts 6 Attach the two shafts to the arms Installing the Included Items 7 5 Shafts Loosen the screw Pass onto the shaft Stopper Tighte Shafts loosely ...

Page 171: ...the right side of the machine then screw in the drain bottle in the direction indicated by the arrow When threading the bottle onto the machine turn the bottle without applying excessive force 7 6 Brake The bottom of the machine Drain Bottle Bottom Plug Remove the bottom plug by pulling straight down without tilting the plug Otherwise discharged fluid that has collected inside the bottom plug may ...

Page 172: ...3 Remove the packing and peel off the tape 6 Attach the retainer you removed in step4 4 Remove the retainer 1 Remove the packing Then open the front cover 2 Remove the packing inside the front cover 5 Remove the packing Then close the front cover ...

Page 173: ...l Ink IMPORTANT 2 pcs of the SOL INK cleaning cartridges are required in this work Always be sure to gently shake the ink cartridge before you install it Match the machine to the environment where installed Perform ENV MATCH Install the Blade Connect to the Computer Setup IP Address Switch the Power On and Off IMPORTANT Once you have switched on the main power you should normally leave it on In da...

Page 174: ...eater Operation When no media is loaded When media is loaded Changing the Number of Pinch Rollers to match the Media You can detach the center pinch rollers This lets you vary the number used to match such conditions as the width or composition of the media IMPORTANT Make sure to place all pinch rollers above grit rollers If not error message will be displayed when you close the Front Cover When p...

Page 175: ...t of feed for the grit rollers on the computer the computer s setting takes priority To make the machine s setting take priority turn off the computer s setting Save and Load a Bidirectional correction Value Saving different adjustment values for different types of media makes it possible to load the adjustment value simply when changing the media type Detailed Descriptions of Cutting Conditions I...

Page 176: ...ter the ink tube resulting in missing dot or other problems in printing quality Clean the Printing Head Explain that the machine will display PRESS THE POWER KEY TO CLEAN message if the machine is left without using for 1 month Clean Using the Cleaning Kit IMPORTANT Instruct users how to perform the cleaning so that they can do it rightly by themselves As cleaning is performed while the caps on th...

Page 177: ...h Roller Maintenance Ink Tube Wiper Ink Tube Others PARTS NAME Printing Head Exchange Time of the Consumable Parts Battery Replace it if the rubber part is worn out Replace depending on scratches on the Cutter Protection 24 months 12 months or Sponge Hours 1920 hours When the printing has been performed for 1920h the message for replacement of the Ink Pad will be shown on the LCD 2000 hours 2000 h...

Page 178: ...e Drive Gear OK Backlash Lubrication Replacement Grease FLOIL G902 Grit Drive Gear OK Backlash Lubrication Replacement Grease FLOIL G902 Wire OK Tension Replacement Platen OK Cleaning Grit Roller OK Cleaning Pinch Roller OK Cleaning Reflective Tape OK Cleaning Sheet Sensor OK Cleaning Media Clamp OK Cleaning Bed OK Cleaning OK Loose Cutter Holder OK Loose Printing OK NG Reason Cutting OK NG Reason...

Page 179: ...scratches on it Pinch Roller OK Replacement Replace it if the rubber part is worn out Mechanical Carriage Drive Gear OK Backlash Lubrication Replacement Grease FLOIL G902 Grit Drive Gear OK Backlash Lubrication Replacement Grease FLOIL G902 Wire OK Tension Replacement Platen OK Cleaning Grit Roller OK Cleaning Pinch Roller OK Cleaning Reflective Tape OK Cleaning Sheet Sensor OK Cleaning Media Clam...

Page 180: ...evice 8 Print Heater Setting range for the preset temperature 35 to 50 degrees C 95 to 122 degrees F Interface Ethernet 10BASE T 100BASE TX automatic switching Power saving function Automatic sleep feature compliant with the International ENERGY STAR Office Equipment Program Power supply Voltage and frequency AC 100 to 120 V 10 50 60 Hz or AC 220 to 240 V 10 50 60 Hz Required power capacity 8 8A 1...

Page 181: ...sed by expansion contraction of the media and or by reloading the media 7 Media type Roland SV G 1270G Data size 1 000 mm in the media feed direction 1 346 mm in the carriage movement direction No lamination Automatic detection of crop marks at 4 points when media is reloaded During cutting PREFEED menu item must be set to ENABLE Temperature 25 degrees C 77 degrees F Excludes the effects of slante...

Page 182: ...ameter 180 mm D Paper tube core inner diameter 50 8 mm 2 in or 76 2 mm 3 in Roll weight 20 kg 44 lb Other conditions Media such as the following cannot be used Media having an inward curl i e media whose print surface is on the inner side of the roll Media whose end is attached to the paper pipe core Media which is severely warped or which has a strong tendency to reroll Media that cannot withstan...

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