1 Structure & Spare Parts
1-1 COVERS
1-1
1-2 FRAME
1-2
1-3 DRIVE UNIT
1-4
1-4 HEAD CARRIAGE
1-6
1-5 BASE FRAME
1-7
1-6 CHASSIS
1-8
1-7 PINCH ROLL
1-9
1-8 STAY ROLL
1-10
1-9 TOOL CARRIAGE
1-11
1-10 WIPER SYSTEM
1-12
1-11 PUMP SYSTEM
1-13
1-12 INK SYSTEM
1-14
1-13 ACCESSORIES & STAND
1-15
2 Electrical Section
2-1 WIRING MAP
2-1
2-2 MAIN BOARD
2-3
2-3 SERVO BOARD
2-10
2-4 HEATER BOARD
2-16
2-5 SUB BOARD
2-19
2-6 MAINTENANCE PARTS LIST
2-24
3 Replacement of Main Parts
3-1 HEAD REPLACEMENT
3-2
3-2 WIPER REPLACEMENT
3-8
3-3 CAP TOP REPLACEMENT
3-10
3-4 TOOL CARRIAGE REPLACEMENT
3-15
3-5 CARRIAGE MOTOR REPLACEMENT
3-19
3-6 PUMP REPLACEMENT
3-24
3-7 INK TUBE REPLACEMENT
3-28
3-8 BATTERY REPLACEMENT
3-33
3-9 CARRIAGE WIRE REPLACEMENT
3-35
3-10 ENCODER SCALE REPLACEMENT
3-40
3-11 PINCH ROLELR REPLACEMENT
3-43
3-12 CUTTER PROTECTION REPLACEMENT
3-44
3-13 SW POWER SUPPLY REPLACEMENT
3-45
3-14 FLEXIBLE CABLE REPLACEMENT
3-46
4 Adjustment
4-1 SPECIAL TOOLS
4-1
4-2 SERVICE MODE
4-2
4-3 HOW TO UPGRADE FIRMWARE
4-17
4-4 HEAD ALIGNMENT
4-20
4-5
LMIT POSITION & CUT DOWN POSITION INITIALIZE
4-29
4-6 LINEAR ENCODER SETUP
4-33
4-7 CROP MARK SENSOR ADJUSTMENT
4-35
4-8
TOOL/CROP MARK SENSOR POSITION ADJUSTMENT
4-37
4-9 PRINT/CUT POSITION ADJUSTMENT
4-40
4-10 CALIBRATION (FEEDING DIRECTION)
4-42
4-11 TOOL HEIGHT ADJUSTMENT
4-44
4-12 TOOL PREASSURE ADJUSTMENT
4-47
4-13 CARRIAGE WIRE TENSION ADJUSTMENT
4-51
4-14 CAP HEIGHT ADJUSTMENT
4-54
5 Supplemental Information
5-1 SENSOR MAP
5-1
6 Troubleshooting
6-1
INK DROPS ON MEDIA / WHITE FINE LINE / BANDING /
6-1
MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
6-2 DOES NOT PRINT AT ALL
6-2
6-3 SHIFTING IN PRINTING
6-3
6-4 VERTICAL BANDING
6-3
6-5 PRINT DOES NOT MATCH WITH CUT
6-4
6-6 STITCH CUT
6-5
6-7 START AND END POINTS DO NOT MATCH
6-6
6-8 DISTORTED FIGURE
6-7
6-9 MEDIA SHIFTING
6-7
6-10 MOTOR ERROR
6-8
6-11 HEATER TEMPERATURE FAILS
6-9
TO REACH THE PRESET VALUE
6-12 DOESN'T CONTROL THE THEMPERATURE
6-9
6-13 ERROR MESSAGE
6-10
6-14 SERVICE CALL
6-10
7 Service Activities
7-1 INSTALLATION CHECK LIST
7-1
7-2 MAINTENANCE CHECK LIST
7-13
7-3 SPECIFICATION
7-15
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Contents
Summary of Contents for VersaCamm SP-540V
Page 31: ...2 10 2 3 SERVO BOARD ...
Page 32: ...2 11 ...
Page 37: ...2 16 2 4 HEATER BOARD ...
Page 40: ...2 19 2 5 SUB BOARD ...
Page 88: ...3 43 9 Carry out the LINEAR ENCODER SETUP ...
Page 150: ...4 53 4 9 Check and make sure that the tension is within the range If not adjust it again ...
