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DCLF 40 D

DCLF 60 D

DCLF 80 D

DCLF 100 D

DCLF 130 D

M

N

S

H

F

F

K

I

B

E

E

F

F

O

A

D

DCLF...D

Compressors

Operating Instructions

Pump ranges
These operating instructions concern the following oil lubricated rotary vane compressors: Models  DCLF 40 D to
DCLF 130 D. All models have nominal capacities of 40, 60, 80, 100 and 130 m

3

/hr operating at 50 cycles. The pressure

limits (bar) are indicated on the data plate (N). The pumping curves showing capacity against pressure can be found
in data sheet D 350.

Description
All models are complete with a threaded connection on the exhaust and a suction knob on the inlet. All the air handled
is filtered by a built-in micro-fine filter. The oil separation of the compressed air which has the function of re-circulating
oil back into the circulation system is carried out by an oil separation system that needs very little maintenance. Metered
lubrication is achieved using a built in oil pump. High efficiency cooling fans are located between the compressor housing
and the motor resp. oil tank. The fan covers provide protection from accidentally touching the fans when the compressor
is in operation. The compressed air is cooled by an after cooler.
All the compressors are driven by a direct flanged three phase, standard TEFV motor via a pin and bush coupling.
Pressure can be adjusted to the required levels, however, they are limited to a maximum point.
Optional extras: As required, non return valve (ZRK), suction filter (ZAF),motor starter (ZMS) and star delta starter (ZSG).

Suitability

The units   DCLF...D   are suitable for the use in the industrial field  i.e. the protection equipments
corresponds to EN DIN 294 table 4, for people aged 14 and above.

The  DCLF...D units produce pressure up to the maximum limits, which are shown at the data plate (N). They may be
operated continuously.

Amounts of water vapour, water, other liquids, aggressive gases, or vapours may not be handled.

The ambient and suction temperatures must be between 5 and 40°C. For temperatures outside this range please
contact your supplier.
The standard versions may not be used in hazardous areas. Special versions with Ex-proof motors can be supplied.

For all applications where an unplanned shut down of the compressor could possibly cause harm to
persons or installations, then the corresponding safety backup system must be installed.

Handling and Setting up (pictures

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Compressors that have reached operating temperature may have a surface temperature at position (Q) of
more than 70°C. WARNING! Do Not Touch.

For maintenance purposes we recommend a space of 0.3 m in front of filter housing (S), oil preseparator (T

1

) and oil

separator (T

2

). The cooling air entries (E) and the cooling air exits (F) must have a minimum distance of 20 cm from any

obstruction. The discharged cooling air must not be re-circulated.
The DCLF...D compressors can only be operated reliably if they are installed horizontally.

For installations that are higher than 1000 m above sea level there will be a loss in capacity.  For further
advice please contact your supplier.

When installed on a solid base the compressors may be installed without fixing down. If the compressors are installed
on a base plate we would recommend fitting anti-vibration mounts. This range of compressors are almost vibration free
in operation.

BE 350

1.7.97

Werner Rietschle
GmbH + Co. KG

Postfach 1260
79642 SCHOPFHEIM
GERMANY

0 76 22 / 392-0

Fax 0 76 22 / 39 2300
E-Mail: [email protected]
http://www.rietschle.com

Rietschle (UK) Ltd.

Bellingham Way
NEW HYTHE
KENT ME20 6XS
UNITED KINGDOM

0 16 22 / 71 6816

Fax 0 16 22 / 71 5115
E-Mail: [email protected]
http://www.rietschle.co.uk

Summary of Contents for DCLF 100 D

Page 1: ...ar Dauerbetrieb ist zul ssig Die abgesaugte Luft darf kein Wasserdampf Wasser und andere Fl ssigkeiten enthalten Aggressive oder brennbare Gase oder D mpfe d rfen nicht abgesaugt werden Die Umgebungst...

Page 2: ...Wir empfehlen bei andauerndem Aufenthalt in der Umgebung des laufenden Verdichters das Benutzen pers nlicher Geh rschutzmittel um eine Dauersch digung des Geh rs zu vermeiden 2 laerosole in der Abluf...

Page 3: ...ld Je nach Arbeitsbedingungen unterliegen die Kupplungs gummis k einem Verschlei und sollten von Zeit zu Zeit berpr ft werden Verschlissene Kupplungsgummis ma chen sich durch ein schlagendes Ger usch...

Page 4: ...t zu rasch aus Abhilfe Verwendung eines Motorschutzschalters mit berlastabh ngiger Abschaltverz gerung die den kurzzeitigen berstrom beim Start ber cksichtigt Ausf hrung mit Kurzschlu und berlastausl...

Page 5: ...oduce pressure up to the maximum limits which are shown at the data plate N They may be operated continuously Amounts of water vapour water other liquids aggressive gases or vapours may not be handled...

Page 6: ...ng permanently in the vicinity of an operating compressor we recommend wearing ear protection to avoid any damage to hearing 2 Oil mist in the Exhaust Stream Even with the oil sieves the exhausted air...

Page 7: ...Coupling picture The coupling rubbers k are wearing parts and should be checked regularly When the coupling rubbers are worn this can be detected by a knocking sound when the compressor pump is start...

Page 8: ...ting on the motor starter 1 4 Motor starter trips too fast Solution Use a motor starter with a time delay trip version as per IEC 947 4 1 5 The compressor is too cold 1 6 The regulating valve is dirty...

Page 9: ...les bar indiqu es sur la plaque signal tique N Un fonctionnement en continu ces valeurs est possible L air aspir ne doit contenir ni vapeur d eau ni de l eau ou autres liquides Des gaz agressifs ou in...

Page 10: ...ement En d pit du d shuilage tr s pouss obtenu par le filtre s parateur d huile des a rosols r siduels en quantit minime sont refoul s et d tectables leur odeur La respiration continue de ces a rosols...

Page 11: ...oucs d accou plement k sont soumis une usure et doivent tre v rifi s de temps autre Des caoutchoucs us s sont reconnaissables un bruit anormal de cognement lors du d marrage de l appareil Des caoutcho...

Page 12: ...un disjoncteur coupure temporis e qui tiendra compte d une ventuelle surintensit au d marrage ex cution VDE 0660 Partie 2 ou IEC 947 4 1 5 Compresseur trop froide 1 6 Le valve de r glage est encrass e...

Page 13: ...a N E consentito il funzionamento continuato L aria aspirata pu contenere vapore acqueo ma non acqua e altri liquidi inoltre non devono essere aspirati gas aggressivi o combustibili La temperatura amb...

Page 14: ...ata in sala macchine di utilizzare protezioni individuali per le orecchie per evitare danni irreversibili all udito 2 Aereosol allo scarico Nonostante la separazione dell olio attraverso gli elementi...

Page 15: ...unto Fig In base alle condizioni di funzionamento i giunti in gomma k sono soggetti ad usura e devono quindi essere controllati periodicamente I giunti in gomma usurati sono riconoscibili dal forte ru...

Page 16: ...l salvamotore troppo rapido Rimedio utilizzo di un salvamotore con sganciamento ritardato che tenga conto della sovracorrente allo spunto Esecuzione con interruttore di cortocircuito e di sovraccarico...

Page 17: ...ltet N angivne maksimale tryk i bar Kontinuerlig drift er tilladt Den evakuerede luft m indeholde vanddamp men ikke vand og andre v sker Pumpen er ikke konstrueret til befordring af aggressive gasser...

Page 18: ...erosol i afgangsluft Selv om vakuumpumperne har et meget effektivt oliesepareringssystem kan det ikke undg s at der er olielugt og olieaerosol i afgangsluften Konstant ind nding af denne luft kan v re...

Page 19: ...indefra bankes ud i h nden eller udskiftes Indbygning sker i omvendt r kkef lge 4 Kobling billede Koblingsgummi k slides og ldes og skal derfor regel m ssigt udskiftes N r koblingsgummi er defekt h re...

Page 20: ...urtigt ud Afhj lpning anvend motorv rn med tidsforsinket udkobling efter VDE 0660 del 2 hhv IEC 947 4 1 5 Tryk vakuumpumpe er for kold 1 6 Tryk og vakuumreguleringsventiler er tilstoppede s ledes at d...

Page 21: ...aangezogen lucht mag waterdamp bevatten maar geen water of andere vloeistoffen Agressieve of brandbare gassen mogen niet verpompt worden De omgevingstemperatuur en de temperatuur van de aangezogen lu...

Page 22: ...ponthoud in de nabijheid van de draaiende compressor gehoorbeschermende middelen te gebruiken om een blijvende beschadiging van het gehoor te vermijden 2 Oliedampen in de uitblaaslucht Ondanks de best...

Page 23: ...et gebruik ondergaan de koppelings rubbers k een zekere slijtage en dienen van tijd tot tijd gecontroleerd te worden Versleten koppelingsrubbers zijn te constateren door een sterk ratelend geluid tijd...

Page 24: ...chakelaar is niet juist afgesteld 1 4 Motorbeveiligingsschakelaar valt te snel uit Oplossing Gebruik van een motorbeveiligingsschakelaar met vertraagde overbelasting uitschakeling die de kortstondige...

Page 25: ...yores Las unidades DCLF D generan una presi n hasta los l mites m ximos que figuran en la placa de datos N Son aptos para el funcionamiento continuo No deben aspirarse vapor de agua agua otros l quido...

Page 26: ...Aceite atomizado en la salida A pesar del alto rendimiento del separador de vapor de aceite el aire expulsado puede contener cantidades extremadamente reducidas de aceite atomizado que puede detectars...

Page 27: ...a desgaste y deben comprobarse de forma regular El desgaste de los casqui llos puede detectarse por el golpeteo al poner el compre sor en marcha Los casquillos defectuosos pueden causar se rios da os...

Page 28: ...de prisa Utilizar un retardo versi n IEC 947 4 1 5 El compresor est demasiado fr a 1 6 Presi n excesiva causada por suciedad en la v lvula reguladora 2 Capacidad aspirante insuficiente 2 1 Filtros o m...

Page 29: ...f r inte inneh lla vatten nga vatten eller andra v tskor Pumpen r ej konstruerad att transportera aggressiva eller explosiva gaser och ngor Omgivningstemperaturen och temperaturen p den insugande luft...

Page 30: ...ad med ett h geffektivt oljeavskiljningssystem kan man inte undg att sm m ngder olja f ljer med tryckluften Konstant inandning av denna luft kan vara h lsov dligt och en god ventilation av den lokal d...

Page 31: ...bytas Montering sker i omv nd ordning 4 Koppling bild Allt efter arbetsbelastningen blir kopplingsgummin k utsatta f r slitage och skall d rf r regelbundet kontrolle ras N r kopplingsgummin r defekta...

Page 32: ...kydd r ej r tt inst llt 1 4 Motorskydd l ser f r snabbt tg rd Anv nd motorskydd med f rdr jd funktion 1 5 Kompressorn r f r kall 1 6 Tryckreglerventilen r igensatt och till tet tryck verskrides 2 Kapa...

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