background image

27

NOTE:

 please refer to section 4, section 4.1 and use the ap-

propriate PPE when carrying out any of the actions or proce-

dures contained within this section.

5.1  DELIVERY

Due to the weight of the appliance it may be necessary for two 

people to lift and attach the appliance to its wall bracket. The 

appliance is contained within a heavy-duty cardboard carton. 

Lay the carton on the floor with the writing the correct way up.

5.2  CONTENTS

Contained within the carton is:

•  the boiler

•  the wall bracket 

•  carton template

•  an accessories pack containing appliance service connections 

and washers

•  the instruction pack containing the installation, servicing & user 

instructions, guarantee registration card and a 3-amp fuse.

5.3  UNPACKING

At the top of the carton pull both sides open – do not use a 

knife – unfold the rest of the carton from around the appliance, 

carefully remove all protective packaging from the appliance and 

lay the accessories etc. to one side. Protective gloves should 

be used to lift the appliance, the appliance back-frame should 

be used for lifting points.

5.4  PREPARATION FOR MOUNTING THE 

APPLIANCE

The appliance should be mounted on a smooth, vertical, 

surface, which must be capable of supporting the full weight of 

the appliance. Care should be exercised when determining the 

position of the appliance with respect to hidden obstructions 

such as pipes, cables, etc.

When the position of the appliance has been decided – using

the template supplied – carefully mark the position of the wall 

mounting bracket and flue-hole (if applicable).

Top flue

5.5  FITTING THE FLUE

This appliance incorporates a ‘click-fit’ flue connection at the 

top of the appliance.

5.5.1  CONCENTRIC HORIZONTAL FLUE

These  instructions  relate  specifically  to  the  installation  of 

this  appliance  with  the  Vokera  60/100mm  ‘X-type’  (click-fit) 

flue  terminals  and  accessories.  For  specific  instructions  on 

installing this appliance with an alternative Vokera flue system, 

e.g. 80/125mm; please refer to the instructions supplied with 

the specific flue system, or download the instructions from the 

Vokera website. The appliance flue outlet elbow can be rotated 

through 360º on its vertical axis. In addition the flue may be 

extended from the outlet elbow in the horizontal plane (see 2.9). 

A reduction must also be made to the maximum length (see 

table below) when additional bends are used.
Reduction for additional bends

Bend 

Reduction in maximum flue length for each bend

45º bend

1.0 metre

90º bend

1.0 metre

Horizontal flue terminals and accessories

Code

Description 

Length

20122759

XF standard horizontal flue kit

TBC

20122761

XT telescopic flue kit

TBC

29450123 90-degree bend

N/A

29450124 45-degree bends (2)

N/A

29450125 500mm extension

500mm

29450126 1000mm extension

1000mm

29450127 2000mm extension

2000mm

29450128 Telescopic extension

372/519mm

522

Plume management kit

1370mm

529

100mm flue brackets (5)

N/A

Using the template provided (

A

), mark and drill a 125mm hole 

for  the  passage  of  the  flue  pipe.  Each  horizontal  terminal, 

incorporates an incline on the inner (60mm) pipe; this enables 

the terminal to be installed on a level plane. However any 

extended horizontal flue runs must incorporate a 3-degree fall-

back from the flue terminal towards the appliance. The fixing 

holes for the wall-mounting bracket should now be drilled and 

plugged, an appropriate type and quantity of fixing should be 

used to ensure that the bracket is mounted securely. Once the 

bracket has been secured to the wall, mount the appliance 

onto the bracket.

Fig. 11

flange installed

as standard

C

C

B

A

A

90° bend

FITTING THE HORIZONTAL FLUE KIT

Carefully measure the distance from the centre of the appliance 

flue outlet to the edge of the finished outside wall (dimension X). 

Add 65mm to dimension X to give you Dimension Y (see fig. 12). 

Measure dimension Y from the terminal end of the concentric 

flue pipe and cut off the excess ensuring any burrs are removed. 

IMPORTANT:

  The  X-type  flue  terminals  are  supplied  with 

a sachet of silicone lubricant; smear a small amount of the 

lubricant around both inner and outer connections, at both 

ends of the flue bend.

NOTE:

 Attach the decorative white plastic trim to the flue pipe 

at this point if it’s required.

5.  SECTION - INSTALLATION

Summary of Contents for 41-364-13

Page 1: ...d member of the Benchmark scheme which aims to improve the standards of installation and commissioning of domestic hot water systems in the UK UNICA MAX 20S NG G C N 41 364 13 UNICA MAX 30S NG G C N 4...

Page 2: ...s 1 2 ELECTRICAL SUPPLY Please ensure that this appliance has been properly connected to the electrical supply by means of a double pole isolator or un switched socket and that the correct size of fus...

Page 3: ...shing This icon indicates that the circuit for domestic hot water production is enabled When a domestic hot water request is in progress the icon flashes default value parameter water tank type 0 If w...

Page 4: ...OP TIME 20 00 00 00 23 59 USER only if NIGHT REDUCTION active 1 MENU DEFAULT VALUE FACTORY SET MINIMUM VALUE MAXIMUM VALUE ACCESS LEVEL NOTES MENU SETTINGS USER TIME DATE USER DAYLIGHT SAVINGS TIME FU...

Page 5: ...essing the ok and back keys it will be possible to select the other zones in this sequence only if added and configured with the REC10 H PLANT MAIN ZONE ZONE 1 ZONE 2 The TIME AND DATE DAYLIGHT SAVING...

Page 6: ...and confirm Once the selection is confirmed the display returns to the SET screen If the selection is cancelled or the back key is pressed you return to the previous SET screen SET HEATING 78 0 C SET...

Page 7: ...t time is replaced with the boiler flow temperature and turns on the icon concerning the type of request in progress A system efficiency indicator is also displayed at the top of the screen HIGH EFFIC...

Page 8: ...er to confirm that the operation has been completed successfully the display will show the table with the selected time frame flashing just before deleting it from the table START MAIN THURSDAY ARE YO...

Page 9: ...l E090 fault flue gases probe flue gases overtemperature probe temporary final E091 clean primary heat exchanger temporary E099 reset attempts exhausted boiler blocked definitive not resettable water...

Page 10: ...phase with the ignition of the burner at minimum output which is maintained until the outlet water temperature reaches 35 C DHW frost protection the function starts if the temperature measured by the...

Page 11: ...ous horizontal or vertical applications These appliances are designed for use with a sealed system only consequently they are not intended for use on open vented systems This booklet is an integral pa...

Page 12: ...abled Ignitionissensedbytheelectroniccircuittoensureflamestability at the burner Once successful ignition has been achieved the electronic circuitry increases the gas rate to 75 for a period of 15minu...

Page 13: ...ance for the insertion of a FGA probe This can be reduced to 4mm if a removal panel enables the required 100mm When installed in a cupboard this dimension can be reduced to 4mm provided that the requi...

Page 14: ...ime P4 19 5 31 2 kW At 30 of rated heat output and low temperature regime P1 6 5 10 5 kW Useful efficiency At rated heat output and high temperature regime 4 87 8 87 9 At 30 of rated heat output and l...

Page 15: ...CULATOR WITH CONSTANT T MODE 2 DUTY CYCLE PUMP 40 In this mode the installer sets the T value to be maintained between flow and return e g by entering a value 10 the circu lator speed will change to o...

Page 16: ...ning in the car port into the building 1200 mm M Vertically from a terminal on the same wall 1500 mm N Horizontally from a terminal on the same wall 300 mm P From a structure to the side of the vertic...

Page 17: ...ne the number 1 or 2 is flashing Only if heat pump is present This icon indicates that cooling is active in the SUMMER state If a cooling request from the main zone is in progress the icon is flashing...

Page 18: ...he signal on the main screen corresponds to the highest priority in the following ascending order Grey Green Yellow and Red The configuration MENU is organised with a multi access level tree structure...

Page 19: ...I PROPORTIONAL 5 0 99 SERVICE only mixing zones with ACTUATION BE16 PI INTEGRAL 10 0 99 SERVICE only mixing zones with ACTUATION BE16 VALVE RUN 120 sec 0 sec 120 sec SERVICE only mixing zones with ACT...

Page 20: ...IENT PROBE or REC10CH AMBIENT INFLUENCE 10 0 20 INSTALLER if request type AMBIENT PROBE or REC10CH OFFSET 20 C 20 C 40 C INSTALLER if request type AMBIENT PROBE or REC10CH COOLING 18 C 4 C 20 C INSTAL...

Page 21: ...SABLE COOLING FUNCTION NOT ACTIVE FUNCTION ACTIVE FUNCTION NOT ACTIVE INSTALLER USE FOR DHW DON TUSE FOR DHW DHW FUNCTION NOT ACTIVE DHW FUNCTION ACTIVE DHW FUNCTION NOT ACTIVE INSTALLER if BE17 prese...

Page 22: ...E FUNCTION INSTALLER ACTIVATE FUNCTION INSTALLER FUNCTION SETTINGS SERVICE TFMIN 20 C 15 C 30 C SERVICE TFMAX 35 C 30 C 55 C SERVICE COMBUSTION MONITORING SERVICE GAS TYPE NATURAL GAS NATURAL GAS LPG...

Page 23: ...CH TIMERS DHW THERMOSTAT PARAMETERS INSTALLER PUMP DUTY CYCLE INSTALLATION WEATHER COMPENSATION RANGE RATED TECHNICAL INSTALLER PARAMETERS CALIBRATION 8 FRI 09 04 2021 12 17 MENU INFO SET AIR PURGING...

Page 24: ...rves more than one appliance it must be ensured that an adequate supply is maintained to each appliance when they are in use at the same time NOTE It is recognised that pressure loss through the gas c...

Page 25: ...S 813 4A 1 RELATED DOCUMENTS The installation of this boiler must be in accordance with the relevant requirements of the local building regulations the current ETCI National Rules for Electrical Insta...

Page 26: ...provided see fig 6 You shouldensurethismethodoffillingcomplieswiththelocalwater authority regulations 4A 6 7 LOW PRESSURE SEALED SYSTEM An alternative method of filling the system would be from an in...

Page 27: ...ystem or download the instructions from the Vokera website The appliance flue outlet elbow can be rotated through 360 on its vertical axis In addition the flue may be extended from the outlet elbow in...

Page 28: ...hat all seals are located properly You must ensure that the entire flue system is properly supported and connected Seal the flue assembly to the wall using cement or a suitable alternative that will p...

Page 29: ...hers before tightening the valve to the appliance NOTE It will be necessary to hold the valve with one spanner whilst tightening with another Gas cock C H flow valve C H return valve Fig 20 5 6 1 GAS...

Page 30: ...ust be 3 core flexible sized 0 75mm to BS 6500 or equivalent Wiring to the appliance must be rated for operation in contact with surfaces up to 90 C ModBus 485 Connection CE4 Carry out the connections...

Page 31: ...e the fly lead with an alternative method of connection to the electrical supply 5 7 3 CONNECTING A 230V SUPPLY TO THE APPLIANCE PCB WARNING Isolate the appliance from the electrical supply before car...

Page 32: ...AND DATE Navigate with the keys to set the values 12 17 ENTER TIME AND DATE TIME DATE USE THE ARROWS TO MODIFY 18 11 2013 Note it is possible to change the TIME and DATE DAYLIGHT SAVINGS TIME setting...

Page 33: ...tantaneously interrupted 6 2 2 CONFIGURATION OF THE ZONE It is possible to customise the management of the heating zone by accessing the ZONES MANAGER menu Access to menu TECHNICAL INSTALLATION ZONES...

Page 34: ...N OFF timings for each day of the week operating mode AUTO if necessary the default heating schedule can be changed according to the User s needs Refer to 2 10 TIME SCHEDULE User section for detailed...

Page 35: ...ot produce a switch off but a reduction parallel translation of the climatic curve on NIGHT level 16 C Also in this case the user can indirectly modify the value of the HEATING setpoint inserting once...

Page 36: ...alue within the range 40 C 80 5 C for high temperature systems or 20 C 45 C for low temperature systems default is high temperature DHW SET HEATING 6 5 ADJUSTING THE HEATING WATER TEMPERATURE WITH AN...

Page 37: ...the table on the side Accessing the INFO menu from the main page of the REC10 it is possible to display the TIME FUNC SCREED HEATING value regarding the number of hours since the start of the function...

Page 38: ...present Reset function In order to reset the boiler s operation in the event of a fault it is necessary to access the fault description screen If the lockout is of a non volatile type that requires a...

Page 39: ...rm E097 iono alarm E085 combustion fault high CO These are temporary alarms that if they occur several times in an hour they become definitive the last error to occur is displayed and is followed by a...

Page 40: ...lectronics boards AKM and REC 10 MASTER will require the re programming of these parameters Set SERVICE password Select TECHNICAL COMBUSTION MONITORING AIR PURGING CYCLE PARAMETERS EXHAUST PROBE RESET...

Page 41: ...f replacement it is necessary to always ensure that it is correctly positioned and to strictly observe the reference shown in the figure detector electrode ionisation sensor flame ignition electrode a...

Page 42: ...ct the internal components and electrical wiring for any defect or deterioration 4 Visually check for any dirt or debris within the condensate trap the trap is translucent and can be checked visually...

Page 43: ...nt hysterisis the burner will re light NOTE Ifburnerignitionisnotdetectedatthefirstattempt theappliance will repeat the ignition sequence another two times 3 times in total before going to lockout Whe...

Page 44: ...continuity 8 7 APPLIANCE STATUS AND FAULT CODES When the boiler detects a temporary fault condition the appropriate code is shown If when the fault is final the pump will perform 30 to 60 second post...

Page 45: ...iance The UNICA MAX S system boilers incorporate an internal relay that enables a direct switched 230v supply to be used to generate a heating or hot water request from an external control system such...

Page 46: ...T Pressure transducer MOD Modulator F Lv Fan signal control M GREY BROWN BLUE ORANGE ORANGE BLUE BROWN GREY M N L 230 V Fuse 3 AMP NO NC COM NO NC COM ROOM THERMOSTAT CYLINDER THERMOSTAT M NO NC COM...

Page 47: ...SC2 blue S E brown yellow green N F X6 3 1 red 24 Vdc yellow B orange A black red 24 Vdc yellow B orange A black REC black orange A yellow B red 24 Vdc A B CE4 removable connector positioned under she...

Page 48: ...E password 3 Select TECHNICAL COMBUSTION MONITORING GAS TYPE LPG ERROR HISTORY EXHAUST PROBE RESET AIR PURGING CYCLE PARAMETERS COMBUSTION MONITORING SERVICE TECHNICAL BOILER TYPE COMBUSTION OFFSET GA...

Page 49: ...h section 7 3 set boiler to operate at minimum rate to minimum load condition Allow sufficient time for combustion to stabilise YES I Is s C CO O 3 35 50 0p pp pm m a an nd d C CO O C CO O2 2 r ra at...

Page 50: ...turers recommendations at least annually This must be carried out by a competent Gas Safe registered engineer The service details should be recorded on the Benchmark Service and Interim Boiler Work Re...

Page 51: ...no what is the maximum central heating output selected kW Dynamic gas inlet pressure mbar C Central heating return temperature C System correctly balanced rebalanced Yes COMBINATION BOILERS ONLY Is t...

Page 52: ...eer name Company name Telephone No Gas Safe registration No Max rate CO ppm CO CO CO Min rate CO ppm CO CO CO undertaken in accordance with manufacturers instructions and readings are correct yes Gas...

Page 53: ...eer name Company name Telephone No Gas Safe registration No Max rate CO ppm CO CO CO Min rate CO ppm CO CO CO undertaken in accordance with manufacturers instructions and readings are correct yes Gas...

Page 54: ...missioning sheet RGII Installation Certificate ROI the warranty will commence from the date of manufacture as detailed on the appliance data plate 6 To qualify for the full term of warranty the boiler...

Page 55: ...dhered to f To any other costs or expenses caused by or arising as a result of the breakdown of a Vok ra Boiler g To any costs incurred during delays in fixing reported faults 10 We reserve the right...

Page 56: ...Ireland West Court Callan Co Kilkenny T 056 7755057 F 056 7755060 Vok ra Limited reserve the right to change specification without prior notice Consumers statutory rights are not affected Company Reg...

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