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32

6.  SECTION - COMMISSIONING

NOTE:

 please refer to section 4, section 4.1 and use the ap-

propriate PPE when carrying out any of the actions or proce-

dures contained within this section.

6.1  PRELIMINARY CHECKS

Before starting up the boiler, check:

 -

confirm via the appliance data badge, that the appliance is 

suitable/configured  for  the  gas  type  and  electrical  supply 

that has been provided to the appliance

 -

inspect the entire flue system and ensure that it has been 

installed in accordance with these instructions and the 

relevant standards that apply locally and/or nationally

 - that the required clearances have been met in respect of the 

requirements for maintenance

 - inspect the entire installation including the gas meter, test 

for tightness and purge. Refer to BS 6891 (I.S. 813 in ROI) 

for specific instruction

 - ensure that the rated delivery of the gas meter is adequate 

enough to serve this appliance and any other gas appliance 

connected to the same meter

 - ensure that the gas supply pipework is of adequate size to 

provide the maximum gas rate required by this appliance.

6.1.1  FIRST IGNITION ERRORS

 - Ensure that the gas supply is ON, water supply is ON, and 

electrical supply is ON. Ensure that the system pressure is 

at least 0.6 bar.

-  Pump rotator shaft seized (possible alarm code E020 and 

no circulation within boiler/heating system); this can occur 

if the appliance has been stored or inactive for a prolonged 

period.

-  To ‘release’ the seized rotator shaft:

-  remove front cover as detailed in 5.7.1

-  set the boiler to OFF 

42

°C

MENU

STATE

SET

INFO

HOT WATER TEMPERATURE

FRI

1.3 

bar

09/04/2021

12:17  

PLANT

BOILER

MAIN ZONE

STATE

OFF

HOT WATER ONLY

HEATING AND HOT WATER

BOILER

-  follow in sequence 

a-b

 

b

Perform this operation with extreme caution to avoid 

damaging the components.

1

2

1

2

a

b

- replace the front cover as detailed in 5.7.1 ensuring 

correct seal.

6.2  PROGRAMMING THE BOILER

 - Position the system’s main switch to the “on” position. The 

boiler display looks like this:

FRI

09/04/2021

12:17

MENU

INFO

SET

PLANT

HOT WATER TEMPERATURE

STATE

42

°C

1.3 bar

 

-

In some cases it may be necessary to set the TIME and 

DATE; in this case the machine interface request you to 

carry out the operation with the message “SET TIME AND 

DATE”. Navigate with the keys to set the values.

12

17

:

ENTER TIME AND DATE

TIME & DATE

USE THE ARROWS TO MODIFY

18 / 11 / 2013

 

-

Note:

 it is possible to change the TIME and DATE, 

DAYLIGHT SAVINGS TIME settings, as well as LANGUAGE 

and the duration of the back-lighting, at any time by entering 

the MENU from the main screen and then selecting 

SETTINGS.

 

-

The device automatically manages the change of time from 

solar to daylight savings time and vice versa.

 

b

Whenever the power supply to the appliance is 

interrupted and then restored, an automatic venting 

cycle is carried out lasting 6 min. To interrupt the vent 

cycle, carry out the procedure explained in the section 

6.3.

 - Set the boiler to OFF   from REC10CH selecting STATE 

 BOILER.

42

°C

MENU

STATE

SET

INFO

HOT WATER TEMPERATURE

FRI

1.3 

bar

09/04/2021

12:17  

PLANT

BOILER

MAIN ZONE

STATE

OFF

HOT WATER ONLY

HEATING AND HOT WATER

BOILER

 - Through the REC10CH it is possible to access, using the 

TECHNICAL menu, a series of parameters that can be 

programmed to allow you to personalise the operation 

of the boiler based on the type of system. There are 3 

access levels: USER, INSTALLER and SERVICE (see “3.1 

Structure of the REC10CH MENU”).

 

-

Access the parameters and set the operation according to 

your type of system.

6.2.1  BOILER CONFIGURATION

The  REC10  UI  is  supplied  with  a  default  configuration  that 

enables a standard type of external control, e.g. room 

thermostat & clock, programmable room thermostat, etc. to 

be connected to the appliance or alternatively the Vokera 

BeSMART OT+ control. Alternatively and if desired the 

embedded 7-day clock can be enabled (default is disabled) to 

control the ON/OFF time schedule for the central heating. In 

order to enable the embedded clock, it is necessary to access 

the ‘INSTALLATION’ parameters as defined in 

section 8.

NOTE

Do not enable the embedded clock if another type of timing 

control, e.g. time clock, programmable room thermostat, etc. 

is – or will be – connected to the appliance, in order to manage 

the heating timing schedule. The following functions can also 

be accessed and adjusted via the installer parameters (see 

section 8) if required/necessary.

NOTE

The ‘installer’ parameters should only be accessed and 

adjusted by suitably qualified personnel.

 - Select PARAMETERS.

TERMOREGOLAZIONE

PARAMETERS

INSTALLATION

WEATHER COMPENSATION

RANGE RATED

TECHNICAL

INSTALLER

CALIBRATION

 - Select from among the following options,

 

confirming the 

selection.

Summary of Contents for 41-364-13

Page 1: ...d member of the Benchmark scheme which aims to improve the standards of installation and commissioning of domestic hot water systems in the UK UNICA MAX 20S NG G C N 41 364 13 UNICA MAX 30S NG G C N 4...

Page 2: ...s 1 2 ELECTRICAL SUPPLY Please ensure that this appliance has been properly connected to the electrical supply by means of a double pole isolator or un switched socket and that the correct size of fus...

Page 3: ...shing This icon indicates that the circuit for domestic hot water production is enabled When a domestic hot water request is in progress the icon flashes default value parameter water tank type 0 If w...

Page 4: ...OP TIME 20 00 00 00 23 59 USER only if NIGHT REDUCTION active 1 MENU DEFAULT VALUE FACTORY SET MINIMUM VALUE MAXIMUM VALUE ACCESS LEVEL NOTES MENU SETTINGS USER TIME DATE USER DAYLIGHT SAVINGS TIME FU...

Page 5: ...essing the ok and back keys it will be possible to select the other zones in this sequence only if added and configured with the REC10 H PLANT MAIN ZONE ZONE 1 ZONE 2 The TIME AND DATE DAYLIGHT SAVING...

Page 6: ...and confirm Once the selection is confirmed the display returns to the SET screen If the selection is cancelled or the back key is pressed you return to the previous SET screen SET HEATING 78 0 C SET...

Page 7: ...t time is replaced with the boiler flow temperature and turns on the icon concerning the type of request in progress A system efficiency indicator is also displayed at the top of the screen HIGH EFFIC...

Page 8: ...er to confirm that the operation has been completed successfully the display will show the table with the selected time frame flashing just before deleting it from the table START MAIN THURSDAY ARE YO...

Page 9: ...l E090 fault flue gases probe flue gases overtemperature probe temporary final E091 clean primary heat exchanger temporary E099 reset attempts exhausted boiler blocked definitive not resettable water...

Page 10: ...phase with the ignition of the burner at minimum output which is maintained until the outlet water temperature reaches 35 C DHW frost protection the function starts if the temperature measured by the...

Page 11: ...ous horizontal or vertical applications These appliances are designed for use with a sealed system only consequently they are not intended for use on open vented systems This booklet is an integral pa...

Page 12: ...abled Ignitionissensedbytheelectroniccircuittoensureflamestability at the burner Once successful ignition has been achieved the electronic circuitry increases the gas rate to 75 for a period of 15minu...

Page 13: ...ance for the insertion of a FGA probe This can be reduced to 4mm if a removal panel enables the required 100mm When installed in a cupboard this dimension can be reduced to 4mm provided that the requi...

Page 14: ...ime P4 19 5 31 2 kW At 30 of rated heat output and low temperature regime P1 6 5 10 5 kW Useful efficiency At rated heat output and high temperature regime 4 87 8 87 9 At 30 of rated heat output and l...

Page 15: ...CULATOR WITH CONSTANT T MODE 2 DUTY CYCLE PUMP 40 In this mode the installer sets the T value to be maintained between flow and return e g by entering a value 10 the circu lator speed will change to o...

Page 16: ...ning in the car port into the building 1200 mm M Vertically from a terminal on the same wall 1500 mm N Horizontally from a terminal on the same wall 300 mm P From a structure to the side of the vertic...

Page 17: ...ne the number 1 or 2 is flashing Only if heat pump is present This icon indicates that cooling is active in the SUMMER state If a cooling request from the main zone is in progress the icon is flashing...

Page 18: ...he signal on the main screen corresponds to the highest priority in the following ascending order Grey Green Yellow and Red The configuration MENU is organised with a multi access level tree structure...

Page 19: ...I PROPORTIONAL 5 0 99 SERVICE only mixing zones with ACTUATION BE16 PI INTEGRAL 10 0 99 SERVICE only mixing zones with ACTUATION BE16 VALVE RUN 120 sec 0 sec 120 sec SERVICE only mixing zones with ACT...

Page 20: ...IENT PROBE or REC10CH AMBIENT INFLUENCE 10 0 20 INSTALLER if request type AMBIENT PROBE or REC10CH OFFSET 20 C 20 C 40 C INSTALLER if request type AMBIENT PROBE or REC10CH COOLING 18 C 4 C 20 C INSTAL...

Page 21: ...SABLE COOLING FUNCTION NOT ACTIVE FUNCTION ACTIVE FUNCTION NOT ACTIVE INSTALLER USE FOR DHW DON TUSE FOR DHW DHW FUNCTION NOT ACTIVE DHW FUNCTION ACTIVE DHW FUNCTION NOT ACTIVE INSTALLER if BE17 prese...

Page 22: ...E FUNCTION INSTALLER ACTIVATE FUNCTION INSTALLER FUNCTION SETTINGS SERVICE TFMIN 20 C 15 C 30 C SERVICE TFMAX 35 C 30 C 55 C SERVICE COMBUSTION MONITORING SERVICE GAS TYPE NATURAL GAS NATURAL GAS LPG...

Page 23: ...CH TIMERS DHW THERMOSTAT PARAMETERS INSTALLER PUMP DUTY CYCLE INSTALLATION WEATHER COMPENSATION RANGE RATED TECHNICAL INSTALLER PARAMETERS CALIBRATION 8 FRI 09 04 2021 12 17 MENU INFO SET AIR PURGING...

Page 24: ...rves more than one appliance it must be ensured that an adequate supply is maintained to each appliance when they are in use at the same time NOTE It is recognised that pressure loss through the gas c...

Page 25: ...S 813 4A 1 RELATED DOCUMENTS The installation of this boiler must be in accordance with the relevant requirements of the local building regulations the current ETCI National Rules for Electrical Insta...

Page 26: ...provided see fig 6 You shouldensurethismethodoffillingcomplieswiththelocalwater authority regulations 4A 6 7 LOW PRESSURE SEALED SYSTEM An alternative method of filling the system would be from an in...

Page 27: ...ystem or download the instructions from the Vokera website The appliance flue outlet elbow can be rotated through 360 on its vertical axis In addition the flue may be extended from the outlet elbow in...

Page 28: ...hat all seals are located properly You must ensure that the entire flue system is properly supported and connected Seal the flue assembly to the wall using cement or a suitable alternative that will p...

Page 29: ...hers before tightening the valve to the appliance NOTE It will be necessary to hold the valve with one spanner whilst tightening with another Gas cock C H flow valve C H return valve Fig 20 5 6 1 GAS...

Page 30: ...ust be 3 core flexible sized 0 75mm to BS 6500 or equivalent Wiring to the appliance must be rated for operation in contact with surfaces up to 90 C ModBus 485 Connection CE4 Carry out the connections...

Page 31: ...e the fly lead with an alternative method of connection to the electrical supply 5 7 3 CONNECTING A 230V SUPPLY TO THE APPLIANCE PCB WARNING Isolate the appliance from the electrical supply before car...

Page 32: ...AND DATE Navigate with the keys to set the values 12 17 ENTER TIME AND DATE TIME DATE USE THE ARROWS TO MODIFY 18 11 2013 Note it is possible to change the TIME and DATE DAYLIGHT SAVINGS TIME setting...

Page 33: ...tantaneously interrupted 6 2 2 CONFIGURATION OF THE ZONE It is possible to customise the management of the heating zone by accessing the ZONES MANAGER menu Access to menu TECHNICAL INSTALLATION ZONES...

Page 34: ...N OFF timings for each day of the week operating mode AUTO if necessary the default heating schedule can be changed according to the User s needs Refer to 2 10 TIME SCHEDULE User section for detailed...

Page 35: ...ot produce a switch off but a reduction parallel translation of the climatic curve on NIGHT level 16 C Also in this case the user can indirectly modify the value of the HEATING setpoint inserting once...

Page 36: ...alue within the range 40 C 80 5 C for high temperature systems or 20 C 45 C for low temperature systems default is high temperature DHW SET HEATING 6 5 ADJUSTING THE HEATING WATER TEMPERATURE WITH AN...

Page 37: ...the table on the side Accessing the INFO menu from the main page of the REC10 it is possible to display the TIME FUNC SCREED HEATING value regarding the number of hours since the start of the function...

Page 38: ...present Reset function In order to reset the boiler s operation in the event of a fault it is necessary to access the fault description screen If the lockout is of a non volatile type that requires a...

Page 39: ...rm E097 iono alarm E085 combustion fault high CO These are temporary alarms that if they occur several times in an hour they become definitive the last error to occur is displayed and is followed by a...

Page 40: ...lectronics boards AKM and REC 10 MASTER will require the re programming of these parameters Set SERVICE password Select TECHNICAL COMBUSTION MONITORING AIR PURGING CYCLE PARAMETERS EXHAUST PROBE RESET...

Page 41: ...f replacement it is necessary to always ensure that it is correctly positioned and to strictly observe the reference shown in the figure detector electrode ionisation sensor flame ignition electrode a...

Page 42: ...ct the internal components and electrical wiring for any defect or deterioration 4 Visually check for any dirt or debris within the condensate trap the trap is translucent and can be checked visually...

Page 43: ...nt hysterisis the burner will re light NOTE Ifburnerignitionisnotdetectedatthefirstattempt theappliance will repeat the ignition sequence another two times 3 times in total before going to lockout Whe...

Page 44: ...continuity 8 7 APPLIANCE STATUS AND FAULT CODES When the boiler detects a temporary fault condition the appropriate code is shown If when the fault is final the pump will perform 30 to 60 second post...

Page 45: ...iance The UNICA MAX S system boilers incorporate an internal relay that enables a direct switched 230v supply to be used to generate a heating or hot water request from an external control system such...

Page 46: ...T Pressure transducer MOD Modulator F Lv Fan signal control M GREY BROWN BLUE ORANGE ORANGE BLUE BROWN GREY M N L 230 V Fuse 3 AMP NO NC COM NO NC COM ROOM THERMOSTAT CYLINDER THERMOSTAT M NO NC COM...

Page 47: ...SC2 blue S E brown yellow green N F X6 3 1 red 24 Vdc yellow B orange A black red 24 Vdc yellow B orange A black REC black orange A yellow B red 24 Vdc A B CE4 removable connector positioned under she...

Page 48: ...E password 3 Select TECHNICAL COMBUSTION MONITORING GAS TYPE LPG ERROR HISTORY EXHAUST PROBE RESET AIR PURGING CYCLE PARAMETERS COMBUSTION MONITORING SERVICE TECHNICAL BOILER TYPE COMBUSTION OFFSET GA...

Page 49: ...h section 7 3 set boiler to operate at minimum rate to minimum load condition Allow sufficient time for combustion to stabilise YES I Is s C CO O 3 35 50 0p pp pm m a an nd d C CO O C CO O2 2 r ra at...

Page 50: ...turers recommendations at least annually This must be carried out by a competent Gas Safe registered engineer The service details should be recorded on the Benchmark Service and Interim Boiler Work Re...

Page 51: ...no what is the maximum central heating output selected kW Dynamic gas inlet pressure mbar C Central heating return temperature C System correctly balanced rebalanced Yes COMBINATION BOILERS ONLY Is t...

Page 52: ...eer name Company name Telephone No Gas Safe registration No Max rate CO ppm CO CO CO Min rate CO ppm CO CO CO undertaken in accordance with manufacturers instructions and readings are correct yes Gas...

Page 53: ...eer name Company name Telephone No Gas Safe registration No Max rate CO ppm CO CO CO Min rate CO ppm CO CO CO undertaken in accordance with manufacturers instructions and readings are correct yes Gas...

Page 54: ...missioning sheet RGII Installation Certificate ROI the warranty will commence from the date of manufacture as detailed on the appliance data plate 6 To qualify for the full term of warranty the boiler...

Page 55: ...dhered to f To any other costs or expenses caused by or arising as a result of the breakdown of a Vok ra Boiler g To any costs incurred during delays in fixing reported faults 10 We reserve the right...

Page 56: ...Ireland West Court Callan Co Kilkenny T 056 7755057 F 056 7755060 Vok ra Limited reserve the right to change specification without prior notice Consumers statutory rights are not affected Company Reg...

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