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37

18/05/2013

12:17

MENU

INFO

SET

42

°C

1.3 bar

FRI

PLANT

HOT WATER TEMPERATURE

STATE

During any heating request, the appliance will attempt to 

reach and maintain the selected set point, at which point it will 

modulate the fan speed to maintain the set outlet temperature. 

Should the outlet temperature begin to exceed the set point, 

the burner will switch off and the pump will continue to run.

In the unlikely event of a fault or malfunction occurring, the 

appliance will enter a temporary or final fault condition, during 

which it shutdown; this is signalled via the UI by a warning 

triangle and a short description of the fault. For further detailed 

information on fault codes please refer to “6.13 Lights and 

faults”.

E010

FLAME LOCKOUT

PRESS OK RESET

6.9  RESET FUNCTION

In the unlikely event of the appliance entering a fault condition; 

use the arrow buttons on the UI to navigate to the warning 

triangle, and press select. Then follow the instruction/advice 

as shown on the UI screen.

 

b

If the release attempts do not restart the boiler, contact 

the local Technical Assistance Centre.

6.10 SCREED HEATING FUNCTION

For a low temperature system the boiler has a “screed 

heating” function that can be activated in the following way:

 - set the status of the boiler to OFF 

 - select SCREED HEATING (Note: SCREED HEATING is not 

available if the boiler is not OFF) 

 FUNCTION ACTIVE 

or FUNCTION NOT ACTIVE and confirm to enable /disable 

the function.

RANGE RATED

CALIBRATION

COMBUSTION ANALYSIS

SCREED HEATING

EXHAUST PROBE RESET

INSTALLER

TECHNICAL

FUNCTION ACTIVE

FUNCTION NOT ACTIVE

INSTALLER

SCREED HEATING

When the SCREED function is enabled, a scrolling message is 

displayed on the lower part of the UI screen SCREED HEATING 

FUNCTION IN PROGRESS - OUTLET TEMPERATURE, while 

on the electronic board the red and green LEDs flash alternately 

with a frequency of 1 sec ON - 1 sec OFF. The “screed heating” 

function lasts 168 hours (7 days) during which, in the zones 

configured as low temperature, a heating request is simulated 

with an initial zone outlet of 20°C, then increased in line with 

the table on the side. Accessing the INFO menu from the main 

page of the REC10 it is possible to display the TIME FUNC 

SCREED HEATING value regarding the number of hours 

since the start of the function.  Once activated, the function 

takes priority, if the appliance is shut down by disconnecting 

the power supply, when it is restarted the function picks up 

from where it was interrupted. The function can be interrupted 

before its end by putting the appliance in a condition other than 

OFF or else by selecting DEACTIVATE FUNCTION from the 

relative menu.

Note:

 The temperature and increase values can be set to 

different values only by qualified personnel, only if strictly 

necessary. The manufacturer declines all responsibility if the 

parameters are incorrectly set.

DAY

TIME

TEMPERATURE

1

0

20°C

6

22°C

12

24°C

18

26°C

2

0

28°C

12

30°C

3

0

32°C

4

0

35°C

5

0

35°C

6

0

30°C

7

0

25°C

6.11  CHECKS DURING AND AFTER THE 

FIRST COMMISSIONING

After start up, check that the boiler carries out the start-up 

procedures and subsequent shut-down correctly.

NOTE

In order to perform a combustion analysis check, you should 

ensure that the appliance is HOT; this can be achieved by 

generating a heating or hot water request for several minutes:

-  checking the combustion.

OFF

HOT WATER ONLY

HEATING AND HOT WATER

BOILER

6.12 COMBUSTION CHECK

To carry out the combustion analysis, proceed as follows:

 

-

ensure that the electrical supply to the appliance is switched ON

 

-

set the status of the boiler to OFF 

 - select TECHNICAL 

 COMBUSTION ANALYSIS 

 

ACTIVATE FUNCTION and confirm

CALIBRATION

RANGE RATED

WEATHER COMPENSATION

PARAMETERS

COMBUSTION ANALYSIS

INSTALLER

TECHNICAL

ACTIVATE FUNCTION

INSTALLER

COMBUSTION ANALYSIS

NOTE

The dynamic gas pressure can be checked by attaching a 

manometer to the test point located on the gas cock (please 

also refer to section 4.3).

 - Select ACTIVATE FUNCTION.
 

-

 

Note:

 the sweeper function can also be activated by 

pressing the SW1 key on the electronic board AKM (this 

requires removing the plug (

C

) from the cover of the 

instrument panel to access the electrical components).

X6

1

3

X3 X7

orange

F.S.

SW1

5

1

combustion 

analysis button 

SW1

Wait for the burner to ignite.

The boiler will operate at maximum heating output and it will 

be possible to check the combustion.

Summary of Contents for 41-364-13

Page 1: ...d member of the Benchmark scheme which aims to improve the standards of installation and commissioning of domestic hot water systems in the UK UNICA MAX 20S NG G C N 41 364 13 UNICA MAX 30S NG G C N 4...

Page 2: ...s 1 2 ELECTRICAL SUPPLY Please ensure that this appliance has been properly connected to the electrical supply by means of a double pole isolator or un switched socket and that the correct size of fus...

Page 3: ...shing This icon indicates that the circuit for domestic hot water production is enabled When a domestic hot water request is in progress the icon flashes default value parameter water tank type 0 If w...

Page 4: ...OP TIME 20 00 00 00 23 59 USER only if NIGHT REDUCTION active 1 MENU DEFAULT VALUE FACTORY SET MINIMUM VALUE MAXIMUM VALUE ACCESS LEVEL NOTES MENU SETTINGS USER TIME DATE USER DAYLIGHT SAVINGS TIME FU...

Page 5: ...essing the ok and back keys it will be possible to select the other zones in this sequence only if added and configured with the REC10 H PLANT MAIN ZONE ZONE 1 ZONE 2 The TIME AND DATE DAYLIGHT SAVING...

Page 6: ...and confirm Once the selection is confirmed the display returns to the SET screen If the selection is cancelled or the back key is pressed you return to the previous SET screen SET HEATING 78 0 C SET...

Page 7: ...t time is replaced with the boiler flow temperature and turns on the icon concerning the type of request in progress A system efficiency indicator is also displayed at the top of the screen HIGH EFFIC...

Page 8: ...er to confirm that the operation has been completed successfully the display will show the table with the selected time frame flashing just before deleting it from the table START MAIN THURSDAY ARE YO...

Page 9: ...l E090 fault flue gases probe flue gases overtemperature probe temporary final E091 clean primary heat exchanger temporary E099 reset attempts exhausted boiler blocked definitive not resettable water...

Page 10: ...phase with the ignition of the burner at minimum output which is maintained until the outlet water temperature reaches 35 C DHW frost protection the function starts if the temperature measured by the...

Page 11: ...ous horizontal or vertical applications These appliances are designed for use with a sealed system only consequently they are not intended for use on open vented systems This booklet is an integral pa...

Page 12: ...abled Ignitionissensedbytheelectroniccircuittoensureflamestability at the burner Once successful ignition has been achieved the electronic circuitry increases the gas rate to 75 for a period of 15minu...

Page 13: ...ance for the insertion of a FGA probe This can be reduced to 4mm if a removal panel enables the required 100mm When installed in a cupboard this dimension can be reduced to 4mm provided that the requi...

Page 14: ...ime P4 19 5 31 2 kW At 30 of rated heat output and low temperature regime P1 6 5 10 5 kW Useful efficiency At rated heat output and high temperature regime 4 87 8 87 9 At 30 of rated heat output and l...

Page 15: ...CULATOR WITH CONSTANT T MODE 2 DUTY CYCLE PUMP 40 In this mode the installer sets the T value to be maintained between flow and return e g by entering a value 10 the circu lator speed will change to o...

Page 16: ...ning in the car port into the building 1200 mm M Vertically from a terminal on the same wall 1500 mm N Horizontally from a terminal on the same wall 300 mm P From a structure to the side of the vertic...

Page 17: ...ne the number 1 or 2 is flashing Only if heat pump is present This icon indicates that cooling is active in the SUMMER state If a cooling request from the main zone is in progress the icon is flashing...

Page 18: ...he signal on the main screen corresponds to the highest priority in the following ascending order Grey Green Yellow and Red The configuration MENU is organised with a multi access level tree structure...

Page 19: ...I PROPORTIONAL 5 0 99 SERVICE only mixing zones with ACTUATION BE16 PI INTEGRAL 10 0 99 SERVICE only mixing zones with ACTUATION BE16 VALVE RUN 120 sec 0 sec 120 sec SERVICE only mixing zones with ACT...

Page 20: ...IENT PROBE or REC10CH AMBIENT INFLUENCE 10 0 20 INSTALLER if request type AMBIENT PROBE or REC10CH OFFSET 20 C 20 C 40 C INSTALLER if request type AMBIENT PROBE or REC10CH COOLING 18 C 4 C 20 C INSTAL...

Page 21: ...SABLE COOLING FUNCTION NOT ACTIVE FUNCTION ACTIVE FUNCTION NOT ACTIVE INSTALLER USE FOR DHW DON TUSE FOR DHW DHW FUNCTION NOT ACTIVE DHW FUNCTION ACTIVE DHW FUNCTION NOT ACTIVE INSTALLER if BE17 prese...

Page 22: ...E FUNCTION INSTALLER ACTIVATE FUNCTION INSTALLER FUNCTION SETTINGS SERVICE TFMIN 20 C 15 C 30 C SERVICE TFMAX 35 C 30 C 55 C SERVICE COMBUSTION MONITORING SERVICE GAS TYPE NATURAL GAS NATURAL GAS LPG...

Page 23: ...CH TIMERS DHW THERMOSTAT PARAMETERS INSTALLER PUMP DUTY CYCLE INSTALLATION WEATHER COMPENSATION RANGE RATED TECHNICAL INSTALLER PARAMETERS CALIBRATION 8 FRI 09 04 2021 12 17 MENU INFO SET AIR PURGING...

Page 24: ...rves more than one appliance it must be ensured that an adequate supply is maintained to each appliance when they are in use at the same time NOTE It is recognised that pressure loss through the gas c...

Page 25: ...S 813 4A 1 RELATED DOCUMENTS The installation of this boiler must be in accordance with the relevant requirements of the local building regulations the current ETCI National Rules for Electrical Insta...

Page 26: ...provided see fig 6 You shouldensurethismethodoffillingcomplieswiththelocalwater authority regulations 4A 6 7 LOW PRESSURE SEALED SYSTEM An alternative method of filling the system would be from an in...

Page 27: ...ystem or download the instructions from the Vokera website The appliance flue outlet elbow can be rotated through 360 on its vertical axis In addition the flue may be extended from the outlet elbow in...

Page 28: ...hat all seals are located properly You must ensure that the entire flue system is properly supported and connected Seal the flue assembly to the wall using cement or a suitable alternative that will p...

Page 29: ...hers before tightening the valve to the appliance NOTE It will be necessary to hold the valve with one spanner whilst tightening with another Gas cock C H flow valve C H return valve Fig 20 5 6 1 GAS...

Page 30: ...ust be 3 core flexible sized 0 75mm to BS 6500 or equivalent Wiring to the appliance must be rated for operation in contact with surfaces up to 90 C ModBus 485 Connection CE4 Carry out the connections...

Page 31: ...e the fly lead with an alternative method of connection to the electrical supply 5 7 3 CONNECTING A 230V SUPPLY TO THE APPLIANCE PCB WARNING Isolate the appliance from the electrical supply before car...

Page 32: ...AND DATE Navigate with the keys to set the values 12 17 ENTER TIME AND DATE TIME DATE USE THE ARROWS TO MODIFY 18 11 2013 Note it is possible to change the TIME and DATE DAYLIGHT SAVINGS TIME setting...

Page 33: ...tantaneously interrupted 6 2 2 CONFIGURATION OF THE ZONE It is possible to customise the management of the heating zone by accessing the ZONES MANAGER menu Access to menu TECHNICAL INSTALLATION ZONES...

Page 34: ...N OFF timings for each day of the week operating mode AUTO if necessary the default heating schedule can be changed according to the User s needs Refer to 2 10 TIME SCHEDULE User section for detailed...

Page 35: ...ot produce a switch off but a reduction parallel translation of the climatic curve on NIGHT level 16 C Also in this case the user can indirectly modify the value of the HEATING setpoint inserting once...

Page 36: ...alue within the range 40 C 80 5 C for high temperature systems or 20 C 45 C for low temperature systems default is high temperature DHW SET HEATING 6 5 ADJUSTING THE HEATING WATER TEMPERATURE WITH AN...

Page 37: ...the table on the side Accessing the INFO menu from the main page of the REC10 it is possible to display the TIME FUNC SCREED HEATING value regarding the number of hours since the start of the function...

Page 38: ...present Reset function In order to reset the boiler s operation in the event of a fault it is necessary to access the fault description screen If the lockout is of a non volatile type that requires a...

Page 39: ...rm E097 iono alarm E085 combustion fault high CO These are temporary alarms that if they occur several times in an hour they become definitive the last error to occur is displayed and is followed by a...

Page 40: ...lectronics boards AKM and REC 10 MASTER will require the re programming of these parameters Set SERVICE password Select TECHNICAL COMBUSTION MONITORING AIR PURGING CYCLE PARAMETERS EXHAUST PROBE RESET...

Page 41: ...f replacement it is necessary to always ensure that it is correctly positioned and to strictly observe the reference shown in the figure detector electrode ionisation sensor flame ignition electrode a...

Page 42: ...ct the internal components and electrical wiring for any defect or deterioration 4 Visually check for any dirt or debris within the condensate trap the trap is translucent and can be checked visually...

Page 43: ...nt hysterisis the burner will re light NOTE Ifburnerignitionisnotdetectedatthefirstattempt theappliance will repeat the ignition sequence another two times 3 times in total before going to lockout Whe...

Page 44: ...continuity 8 7 APPLIANCE STATUS AND FAULT CODES When the boiler detects a temporary fault condition the appropriate code is shown If when the fault is final the pump will perform 30 to 60 second post...

Page 45: ...iance The UNICA MAX S system boilers incorporate an internal relay that enables a direct switched 230v supply to be used to generate a heating or hot water request from an external control system such...

Page 46: ...T Pressure transducer MOD Modulator F Lv Fan signal control M GREY BROWN BLUE ORANGE ORANGE BLUE BROWN GREY M N L 230 V Fuse 3 AMP NO NC COM NO NC COM ROOM THERMOSTAT CYLINDER THERMOSTAT M NO NC COM...

Page 47: ...SC2 blue S E brown yellow green N F X6 3 1 red 24 Vdc yellow B orange A black red 24 Vdc yellow B orange A black REC black orange A yellow B red 24 Vdc A B CE4 removable connector positioned under she...

Page 48: ...E password 3 Select TECHNICAL COMBUSTION MONITORING GAS TYPE LPG ERROR HISTORY EXHAUST PROBE RESET AIR PURGING CYCLE PARAMETERS COMBUSTION MONITORING SERVICE TECHNICAL BOILER TYPE COMBUSTION OFFSET GA...

Page 49: ...h section 7 3 set boiler to operate at minimum rate to minimum load condition Allow sufficient time for combustion to stabilise YES I Is s C CO O 3 35 50 0p pp pm m a an nd d C CO O C CO O2 2 r ra at...

Page 50: ...turers recommendations at least annually This must be carried out by a competent Gas Safe registered engineer The service details should be recorded on the Benchmark Service and Interim Boiler Work Re...

Page 51: ...no what is the maximum central heating output selected kW Dynamic gas inlet pressure mbar C Central heating return temperature C System correctly balanced rebalanced Yes COMBINATION BOILERS ONLY Is t...

Page 52: ...eer name Company name Telephone No Gas Safe registration No Max rate CO ppm CO CO CO Min rate CO ppm CO CO CO undertaken in accordance with manufacturers instructions and readings are correct yes Gas...

Page 53: ...eer name Company name Telephone No Gas Safe registration No Max rate CO ppm CO CO CO Min rate CO ppm CO CO CO undertaken in accordance with manufacturers instructions and readings are correct yes Gas...

Page 54: ...missioning sheet RGII Installation Certificate ROI the warranty will commence from the date of manufacture as detailed on the appliance data plate 6 To qualify for the full term of warranty the boiler...

Page 55: ...dhered to f To any other costs or expenses caused by or arising as a result of the breakdown of a Vok ra Boiler g To any costs incurred during delays in fixing reported faults 10 We reserve the right...

Page 56: ...Ireland West Court Callan Co Kilkenny T 056 7755057 F 056 7755060 Vok ra Limited reserve the right to change specification without prior notice Consumers statutory rights are not affected Company Reg...

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