Viessmann VITORONDENS 200-T Service Instructions Manual Download Page 1

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Service instructions

for contractors

VIESMANN

Vitorondens 200-T
Type J2RA

, 67.6 to 107.3 kW

Oil Unit condensing boiler

For applicability, see the last page

VITORONDENS 200-T

5614 313 UAE

2/2013

Please keep safe.

Summary of Contents for VITORONDENS 200-T

Page 1: ...vice instructions for contractors VIESMANN Vitorondens 200 T Type J2RA 67 6 to 107 3 kW Oil Unit condensing boiler For applicability see the last page VITORONDENS 200 T 5614 313 UAE 2 2013 Please keep safe ...

Page 2: ...of accidents Legal instructions regarding environ mental protection The Code of Practice of relevant trade associations All current safety regulations as defined by DIN EN DVGW VDE and all locally applicable standards a ÖNORM EN and ÖVE c SEV SUVA SVTI and SWKI Working on the system Isolate the system from the power sup ply e g by removing the separate fuse or by means of a mains isolator and chec...

Page 3: ... the system can compromise its function Installing non author ised components and making non approved modifications or conversions can compromise safety and may invalidate our warranty For replacements use only orig inal spare parts supplied or approved by Viessmann Safety instructions Safety instructions cont 5614 313 UAE ...

Page 4: ...dividual steps 7 Parts lists Parts lists 20 Overview of the assemblies 21 Heat exchanger assembly 22 Boiler body assembly 23 Thermal insulation assembly 24 Commissioning service reports 26 Specification 27 Certificates Declaration of conformity 28 Manufacturer s certificate according to the 1st BImSchV Germany 29 Keyword index 30 Index Index 5614 313 UAE ...

Page 5: ...c components has been carried out Commercial or industrial usage for a pur pose other than heating the building or DHW shall be deemed inappropriate Any usage beyond this must be approved by the manufacturer for the individual case Incorrect usage or operation of the appli ance e g the appliance being opened by the system user is prohibited and results in an exclusion of liability Incor rect usage...

Page 6: ...ng the neutralising system if installed 15 12 Checking the connection on the flue gas side for leaks 16 13 Cleaning the condensate drain pipe and siphon and reconnecting to the drainage system 17 14 Filling the siphon and neutralising system accessories with water 17 15 Checking connections and sensor well on the heating water side for tightness 16 Checking the function of the safety equipment 17 ...

Page 7: ... bar 10 to 20 kPa than the static system pressure The static pressure corresponds to the static head 3 Open the check valves 4 Fill the heating system with water and vent it until the charge pressure is higher 0 1 to 0 2 bar 10 to 20 kPa than the pre charge pressure of the expansion vessel see page 18 Permiss operating pressure 3 bar 0 3 MPa 5 A Mark the charge pressure at pressure gauge A 6 Retur...

Page 8: ...ter hardness in excess of the following values must be softened e g with a small soft ening system for heating water Total permissible hardness of the fill and top up water Total heating output Specific system volume kW 20 l kW 20 l kW to 50 l kW 50 l kW 50 3 0 mol m3 16 8 dH 2 0 mol m3 11 2 dH 0 02 mol m3 0 11 dH 50 to 200 2 0 mol m3 11 2 dH 1 5 mol m3 8 4 dH 0 02 mol m3 0 11 dH 200 to 600 1 5 mo...

Page 9: ...ircuit pump run whilst filling in order to vent the indirect coils Draining the heating system if required Drain at filling draining connector A Commissioning inspection maintenance Further details regarding the individual steps cont 5614 313 UAE ...

Page 10: ...10 Opening the boiler door lÖ fA Commissioning inspection maintenance Further details regarding the individual steps cont 5614 313 UAE ...

Page 11: ...ts containing surfactant additives e g Fauch 400 1 Note Ensure that no cleaning agent gets between the boiler body and the ther mal insulation Only use solvent free cleaning agents Manufacturer s instructions about the cleaning agent 1 Manufacturer Hebro Chemie GmbH Rostocker Strasse 40 D 41199 Mönchen gladbach Commissioning inspection maintenance Further details regarding the individual steps con...

Page 12: ...gas from contact with pure iron as corrosion damage can result Never use a wire brush or sharp objects Use plastic brushes if required A A Water hose Generally heat exchangers are cleaned with the aid of a water hose from the boiler front through the hot gas flues Thoroughly flush the heating surface of the heat exchanger with water Commissioning inspection maintenance Further details regarding th...

Page 13: ...rface of the heat exchanger thoroughly with water to remove dissolved residues from the heat exchanger Manufacturer s instructions about the cleaning agent Note In the case of severe contamination e g through incorrect burner adjustment remove the heat exchanger to clean the boiler Checking gaskets and thermal insulation sections 1 Check gaskets and packing cords in the boiler door for damage 2 Ch...

Page 14: ...14 Fitting the boiler door fA lÖ Commissioning inspection maintenance Further details regarding the individual steps cont 5614 313 UAE ...

Page 15: ...system Checking the neutralising system if installed 1 Check the pH value of the conden sate downstream of the neutralising system with a pH test strip Replace the granulate if the pH value is 6 5 Note Part no for pH test strips 9517 678 Observe the neutralising system manufacturer s instructions 2 Reinstall neutralising system in reverse order Commissioning inspection maintenance Further details ...

Page 16: ...n hood A 2 Remove thermal insulation strip B and pull thermal insulation mat C out a little 3 Check the heat exchanger fixings for firm seating 4 Check all sealing points on the heat exchanger boiler flue connection and flue system Commissioning inspection maintenance Further details regarding the individual steps cont 5614 313 UAE ...

Page 17: ...condensate can drain freely Note Always route the condensate pipe with a constant fall Filling the siphon and neutralising system accessories with water Pull the supply hose to the siphon from the boiler condensate drain and fill with a little water Commissioning inspection maintenance Further details regarding the individual steps cont 5614 313 UAE ...

Page 18: ...e pres sure is 0 1 to 0 2 bar 10 to 20 kPa higher 3 Top up with water until the charge pressure of the cooled system is 0 1 to 0 2 bar 10 to 20 kPa higher than the pre charge pressure of the expansion vessel Permiss operating pressure 3 bar 0 3 MPa Checking the mixer for ease of operation and leaks 1 Remove the motorised lever from the mixer handle and check the mixer for ease of operation 2 Check...

Page 19: ...ir section for safekeeping Retain the heating contractor s section 2 File all parts lists operating and serv ice instructions in the folder and hand this over to the system user The installation instructions are no longer required after the installation is complete and therefore do not need to be retained Commissioning inspection maintenance Further details regarding the individual steps cont 5614...

Page 20: ...on is required Serial no see type plate A Assembly from this parts list Position number of the individual part within the assembly from this parts list Standard parts are available from your local supplier Parts lists Parts lists 5614 313 UAE ...

Page 21: ...21 B C D A A Type plate B Heat exchanger assembly C Boiler body assembly D Thermal insulation assembly Parts lists Overview of the assemblies 5614 313 UAE ...

Page 22: ... Diaphragm grommet 0018 Distributor boiler flow return 0019 Heat exchanger support 0020 Compensator 0021 Corrugated pipe 0022 Thermal insulation mat flue outlet 0023 Thermal insulation mat heat exchanger 0024 Studs 2 pce 0025 Siphon 0026 Corrugated hose 0027 Flat gasket 0028 Hose support 0023 0003 0011 0012 0027 0026 0025 0027 0017 0015 0013 0012 0017 0009 0017 0004 0002 0009 0013 0023 0016 0017 0...

Page 23: ...004 Sensor well 0005 Water distribution jet 0006 Packing 16 x 12 x 2000 0007 Packing 16 x 12 x 1000 0008 Boiler door 0009 Thermal insulation block 0004 0001 0009 0006 0007 0005 0003 0002 0008 0009 0006 0007 0006 0007 Parts lists Boiler body assembly 5614 313 UAE ...

Page 24: ...h up paint stick Vitosilver 0007 Thermal insulation mat outer jacket 0008 Thermal insulation mat back 0009 Side panel right 0010 Top panel back 0011 Side panel left 0012 Top panel front 0013 Retaining bracket 0014 Vitorondens 200 logo 0015 Coding card 0016 Back panel 0017 Front panel with logo 0014 Parts lists Thermal insulation assembly 5614 313 UAE ...

Page 25: ...25 0017 0007 0008 0006 0004 0004 0009 0014 0001 0002 0005 0004 0011 0013 0012 0010 0003 0015 0016 0003 0014 Parts lists Thermal insulation assembly cont 5614 313 UAE ...

Page 26: ...vice Service date by Service Service Service date by Service Service Service date by Service Service Service date by Service Service Service date by Commissioning service reports Commissioning service reports 5614 313 UAE ...

Page 27: ...lable draught 3 Pa 100 100 100 mbar 1 1 1 Flue gas temperature 4 at a return temperature of 30 C C 38 38 38 at a return temperature of 60 C C 64 64 64 2 Standard parameter in conjunction with Vitoflame 300 blue flame oil burner 3 Observe when sizing the chimney 4 Flue gas temperatures as average gross values to EN 304 captured with 5 ther mocouples at 20 C combustion air temperature Specification ...

Page 28: ... 014 EN 60 335 1 EN 60 335 2 102 EN 61 000 3 2 EN 61 000 3 3 EN 62 233 In accordance with the following Directives this product is designated with _ 2004 108EC 2006 42 EC 2006 95 EC This product meets the requirements of the Efficiency Directive 92 42 EEC for low temperature boilers Allendorf 27 January 2012 Viessmann Werke GmbH Co KG Authorised signatory Manfred Sommer Certificates Declaration of...

Page 29: ... meets the NOx limits specified by first BImSchV Paragraph 6 1 Oil Unit condensing boiler Vitorondens 200 T Allendorf 27 January 2012 Viessmann Werke GmbH Co KG Authorised signatory Manfred Sommer Certificates Manufacturer s certificate according to the 1st BImSchV Germany 5614 313 UAE ...

Page 30: ...F Fill water 8 G Gaskets and packing cords 13 H Heat exchanger 16 Heating system Draining 9 Filling 8 M Manufacturer s Declaration 29 N Neutralising system 15 P Parts list 20 Boiler body 23 Heat exchanger 22 Thermal insulation 24 S Siphon Cleaning 17 Filling 17 Specification 27 System Draining 9 Filling 8 T Thermal insulation components 13 Keyword index Keyword index 5614 313 UAE ...

Page 31: ...31 5614 313 UAE ...

Page 32: ... GmbH Co KG D 35107 Allendorf Telephone 49 6452 70 0 Fax 49 6452 70 2780 www viessmann com Viessmann Middle East FZE E Wing Office 603 HQ Building Dubai Silicon Oasis PO Box 341330 Dubai UAE Tel 971 4 3724240 Fax 971 4 3724241 5614 313 UAE Subject to technical modifications ...

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