Orlanski ORLIGNO 400 Instruction Manual & Service Manual Download Page 1

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ORLIGNO 400

INSTRUCTION MANUAL

& SERVICE MANUAL

ISO 9001

ISO 14001

Summary of Contents for ORLIGNO 400

Page 1: ...ORLIGNO 400 INSTRUCTION MANUAL SERVICE MANUAL ISO 9001 ISO 14001 ...

Page 2: ... ORLIGNO 400 30kW 6 5 Technical data 7 6 Orligno 400 package assembly 8 7 Before starting of the burner 8 8 Fuel characteristics 8 9 Cleaning instructions 9 10 Location and package installation 14 10 1 Boiler room recommendation 15 10 2 Ventilation 15 10 3 Chimney system 15 10 4 Safe distance to inflammable substances 16 ...

Page 3: ...We recommend that the boiler is installed by a licensed plumber This manual contains information that is protected under copyright law 1 Delivery ORLIGNO 400 package is packed on one pallet wrapped up with foil External elements of ORLIGNO 400 are packed in cardbox pellet tank with elastic pipe and clamps auqer with motoreducer documentation inside of the boiler cleaning tools are attached to the ...

Page 4: ...4 1 Boiler controller 2 Pellet tank 3 External auger 4 Feeding pipe 5 Burner 6 Lever for burner cleaning 7 Burner bin 8 Tube exchanger 9 Turbulators 10 Chimney flue 2 Boiler view after assembly ...

Page 5: ... B x 12 Bolt M5 x 16 C x 46 Washer M5 D x 18 Washer M8 E x 46 Nut M5 F x 5 Nut M8 Plug G x 1 H x 1 Clamp 8 13 1 2 3 4 G 1 E C B D 2 D F Bolt M8 3 C E B I F D D H 4 x 3 x 1 x 1 x 1 A x 34 Bolt M5 x 8 3 Pellet tank assembly ...

Page 6: ...4 Dimensions 4 1 ORLIGNO 400 16kW 6 4 2 ORLIGNO 400 30kW ...

Page 7: ...8 30 boiler class EN 303 5 3 3 Required draft Pa min 10 min 10 Max working pressure Bar 2 5 2 5 Water content l 49 57 Max boiler temp C 80 80 Min boiler temp C 60 60 Flue gas temp nominal minimal C 130 150 77 155 170 84 Flue gas flow nominal minimal kg h 33 13 60 1 19 6 Fuel usage nominal minimal kg h 4 0 8 7 5 1 5 5 Technical data ...

Page 8: ...kage assembly pic 1 8 Fuel characteristics recommendations a Pellet granulate made according to DIN 51731 granulate 5 8 mm recommended calorific value 17500 19500 kJ kg ash content 1 5 max moisture content 12 density 1 1 4 kg dm 7 Before starting of the burner it is necessary 1 Check installation condition 2 Fill in pellet to the tank 3 Check if fuel contains any unwanted elements rocks metal elem...

Page 9: ...onnect burner plug from the burner and take out burner Clean burning chamber with poker from ashes 9 ATTENTION It is recommended to use fuel from reliable sources Fuel should have appropriate humidity and low content of small fractions It is necessary pay attention especially to mechanical pollution stones which worsen burning process and may lead to burner s failure Eko Vimar Orlański sp z o o is...

Page 10: ...t to the burner Remove burner s basket Clean burner body and basket WARNING Check permeability of basket holes Maintenance burner cleaning Maintenance heat exchanger s cleaning Unscrew upper cover Remove upper cover Take out the burner 10 ...

Page 11: ...Unscrew upper exchanger cover Pull out all turbulators Clean heat exchanger s pipes and turbulators 11 ...

Page 12: ...lly you have to empty the tank completely in order to clean the area around the feeder inlet from pellet dust Themoredustthereisinthetankandaroundthefeederinlet mayleadtofewerpillsinthefeederandtheboiler will come out of alignment with the risk of downtime How often to do tank clean depends entirely on silo design and the quality of fuel ...

Page 13: ...13 ASSEMBLY OF CLEANING MECHANISM OPTION ...

Page 14: ...300 min 100 790 790 600 680 min 500 Recommended distances to the walls in the boiler room 10 Location and package installation 14 ...

Page 15: ...is forbidden to install boiler and burner in damp rooms or with elevated humidity Corrosion process may in short time damage the boiler and burner 10 2 Ventilation Boiler room should have 200 cm supply air duct Exhaust duct should have at least 14x14 cm section with inlet hole under boiler room ceiling that should lead above roof and be placed near chimney Ventilation ducts should be made of nonfl...

Page 16: ... burner burner will light up automatically High risk of fire exist when using open fire or inflammable substances close to installed boiler package Burner should be turned off during maintenance position OFF Pay attention on hot burner s surfaces risk of burn It is forbidden to lay inflammable items on the burner or nearby All defects should be removed at once After heating season it is recommende...

Page 17: ...tor OFF 24 13 4 Time scheduling 25 13 5 Service password 26 14 Simple menu 27 14 1 Simple menu screens 27 15 Main menu 29 15 1 Heating 30 15 1 1 Selection of circuit 30 15 1 2 State 30 15 1 3 Settings 31 15 1 4 Time program 31 15 1 5 Service 31 12 2 Hot water 33 12 2 1 Selection of circuit 33 12 2 2 State 33 12 2 3 Settings 30 12 2 4 Time program 34 12 2 5 Service 34 15 3 Buffer 35 15 3 1 State 35...

Page 18: ...ice 37 15 6 Burner 39 15 6 1 State 39 15 6 2 Settings 40 15 6 3 Service 40 15 7 Alarms 41 15 7 1 Alarm codes 41 15 8 Solar 47 15 8 1 State 47 15 8 2 Settings 47 15 8 3 Service 47 15 9 Info 48 16 Expansion of the system CAN bus 48 16 1 Sonda Lambda 51 16 2 Solars 53 17 Specification 55 18 Ending 55 18 ...

Page 19: ...n standard ORLIGNO 400 package The device supply voltage is 230V 50Hz Plug the power cord to the controller in accordance with the posted signs Attach to the controller for operating the boiler sensors and actuators as needed The drawings shows the connection scheme of equipment In the tables a description of the inputs and out puts WARNING Under no circumstances connect the protective conductor P...

Page 20: ...ect sensors OUTPUTS Description Explanation 1 CH Central heating circulating pump 2 HW Circulating pump for hot water 3 Ign Burner igniter 4 Mo Opening the central heating mixer 5 Mc Closing the central heating mixer 6 Blo Burner blower 7 Ftan Feeder tank or if burning wood it s blower 8 Fbur Burner feeder STB Protection STB N Neutral standing N1 Neutral separable such as by STB PE Protective 20 R...

Page 21: ...e Green light continuously Controller OFF Green blinks Controller enabled burner OFF Orange light continuously Controller enabled burner enabled Orange blinks Burner works Red light continuously There is an alarm to be confirmed Red blinks Alarm active 12 1 1 The status LED ...

Page 22: ...ions of the regulated parameters ESC Back one level up in the menu the resignation of the parameter change Up arrow Navigating through the menus increasing the value of the parameter being edited On main screen enter the menu simple Down arrow Navigating through the menus reducing the value of the parameter being edited On main screen enter the menu simple ENTER Access to the menu Acceptance of ch...

Page 23: ...roviding additional portions of fuel and increase the power of blower for arcing furnace POWER 1 The burner works with the power first POWER 2 The burner works with the power of a second MODULATION The burner works with a modulated power BURNING OFF Quenching of the furnace Work of burner and blower tray until the complete disappearance of the flame Stop Burner does not work but it is to agree to ...

Page 24: ...in screen is possible from any screen by pressing the button Back esc several times WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system 13 2 Starting regulator ON To run the controller ON mode for 3 seconds to press the ON OFF on the screen when it is in the OFF mode 13 3 Switching off the regulator OFF To turn off the contr...

Page 25: ...cator being programmed hours flashes At the same time also displays the time and the next to it icon that represents the currently selected setting time the symbol of the sun means comfort temperature the moon is a symbol of the economic temperature To move to the next hour press the down arrow economy temperature or the up arrow comfort temperature If the day is already programmed in accordance w...

Page 26: ...ill be locked after a period of 10 minutes without pushing buttons Service code is a temperature of the boiler in menu BOILER SETTINGS and 3 letters EST Example If the temperature of the boiler in menu BOILER SETTINGS is 60 C password is 60EST WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system 26 ...

Page 27: ...perature small font After pressing the ENTER set the desired temperature of hot water Menu relates to the circuit No 1 Disposable heating hot water to a comfortable temperature regardless of the program Menu relates to the circuit No 1 Set the mode a hot water a time according to the programmed timescales b constatant regardless of the time intervals comfortable temperature is maintained c disable...

Page 28: ...tant regardless of the time intervals comfortable temperature is maintained c disabled off the heat Menu relates to the circuit No 1 Allow for operation of the burner When not consent to the burner operation regulator controls the heatingsystem but do not attach the burner Manual start of the fuel feed from the tray Useful function after the exhaustion of fuel from the cartridge After refilling th...

Page 29: ...29 15 Main menu 26 29 31 32 33 35 37 43 44 ...

Page 30: ...eating 15 1 1 Selection of circuit Allows you to select a number of central heating circuit The selection of the circuit make arrows 15 1 2 State Allows you to monitor the status of central heating system 30 ...

Page 31: ...s may cause malfunction of the system Function Description Comf MAX pump temp Maximum outdoor temperature at which the circulating pump can work in a comfortable range Econ MAX pump temp Maximum outdoor temperature at which the circulating pump can work in a economic range MIN Tch pump Minimum temperature calculated for central heating at which the circulating pump can be operated Source Specifies...

Page 32: ...ed by 3 C Mode type Specifies the input mode central heating temperature ma nual the temperature of central heating inflicted manually weather the temperature of central heating calculated from the heating curve Manual Tch The desired temperature of central heating when the mode is set to manual Room temp sensor Specifies whether the system uses a room sensor CH temp sensor Specifies whether the s...

Page 33: ...33 15 2 Hot water 15 2 1 Selection of circuit Allows you to select the number of hot water circuit 15 2 2 State Allows you to monitor the status of hot water ...

Page 34: ...ime program Used to configure the time steering hot water preparation Description of the adjustment time refer to chapter 10 4 15 2 5 Service WARNING Access the service is intended only for qualified technical personnel The changes may cause malfunction of the system Function Description Source delta Increasing the temperature of the source of the desired temperature of hot water during heating So...

Page 35: ...emperature in the upper part of the buffer starts charging Lower set temperature Above this temperature at the bottom of a buffer comple tes the process of charging Programme Constant the buffer is charged regardless of the time time the buffer charged only at specified intervals Intervals are set in the time program disabled off charging buffer 15 3 3 Time program Used to configure time program t...

Page 36: ...ours The graph shows the temperature of the boiler and power of burner Hours refers to how many hours ago the boiler behaved these operating parameters Across the screen are displayed statistics of 2 hours Screens switching buttons up and down Function Description Minimal pump temp The minimum temperature in the upper part of the buffer at which the circulating pump can work for central heating Au...

Page 37: ...the time of full opening of the return mixer Boiler pump test Starts boiler pump regardless of other conditions Return mixer test Starts actuator of the return mixer regardless of other condi tions 15 5 Settings 15 5 1 Date and time Using this menu is made to set the date and time of the driver 15 5 2 Language Use this menu to select language of the menu 15 5 3 General settings 15 5 3 1 Alarm buzz...

Page 38: ...heating circuits of the numbers 5 6 7 Module no 2 3 heating circuits of the numbers 8 9 10 Module no 3 3 heating circuits of the numbers 11 12 13 Module no 4 3 heating circuits of the numbers 14 15 16 Module no 5 Buffer Solar collectors Hot water no 2 Return temperature sensor Module no 6 Not used Module no 7 Not used Module Lambda Module of the Lambda sensor WARNING A detailed description of the ...

Page 39: ...ecifies the number of buffors in the system Outside temp sensor Specifies if in the system is installed outside temperature sensor module 0 Return temp sensor Specifies if in the system is installed return temperature sensor module 5 Solars Specifies if the system is equipped with solar collectors WARNING You must first configure the modules 15 5 4 3 Restore to factory settings This function allow...

Page 40: ...inimal burner power during modulation Power MAX FL2 Maximal burner power during modulation Modulation type Burner mode power modulation or two power levels Photo threshold Brightness in the the burner over which is recognized as a fire Igniter test Turn on igniter for testing Heater feeder test Turn on burner feeder for testing Storage feeder test Turn on storage feeder for testing Blower test Tur...

Page 41: ...ion cable 5 Boiler sensor open The controller detected open boiler temperature sensor The reason may be damaged sensor or connection cable 6 Burner sensor shorted The controller detected shorted burner temperature sensor The reason may be damaged sensor or connection cable 7 Burner sensor open The controller detected open burner temperature sensor The reason may be damaged sensor or connection cab...

Page 42: ...e codes of the modules 33 Shorted IN1 Module 0 34 Shorted IN2 Module 0 35 Shortede IN3 Module 0 36 Shorted IN4 Module 0 37 Shorted IN5 Module 0 38 Shorted IN6 Module0 39 40 41 42 43 Zwarcie IN11 Module 0 44 45 Open IN1 Module 0 46 Open IN2 Module 0 47 Open IN3 Module 0 48 Open IN4 Module0 49 Open IN5 Module 0 50 Open IN6 Module 0 51 52 53 54 55 Open IN11 Module0 56 57 58 Overheating Module 0 42 ...

Page 43: ...0 Shorted IN6 Module 1 71 72 73 74 75 76 77 Open IN1 Module1 78 Open IN2 Module 1 79 Open IN3 Module 1 80 Open IN4 Module 1 81 Open IN5 Module 1 82 Open IN6 Module 1 83 84 85 86 87 88 89 90 Overheating Module 1 97 Shorted IN1 Module 2 98 Shorted IN2 Module 2 99 Shorted IN3 Module 2 100 ShortedIN4 Module2 101 Shorted IN5 Module 2 102 Shorted IN6 Module 2 103 ...

Page 44: ... 2 113 Open IN5 Module 2 114 Open IN6 Module 2 115 116 117 118 119 120 121 122 Overheating Module 2 129 Shorted IN1 Module 3 130 Shorted IN2 Module 3 131 Shorted IN3 Module 3 132 Shorted IN4 Module 3 133 Shorted IN5 Module 3 134 Shorted IN6 Module 3 135 136 137 138 139 140 141 Open IN1 Module 3 142 Open IN2 Module 3 143 Open IN3 Module 3 44 ...

Page 45: ...heating Module 3 161 Shorted IN1 Module 4 162 Shorted IN2 Module 4 163 Shorted IN3 Module 4 164 Shorted IN4 Module 4 165 Shorted IN5 Module 4 166 Shorted IN6 Module 4 167 168 169 170 171 172 173 Open IN1 Module 4 174 Open IN2 Module 4 175 Open IN3 Module 4 176 Open IN4 Module 4 177 Open IN5 Module 4 178 Open IN6 Module 4 179 180 181 182 183 ...

Page 46: ...ng Module 4 193 Shorted IN1 Module 5 194 Shorted IN2 Module5 195 Shorted IN3 Module5 196 Shorted IN4 Module 5 197 198 Shorted IN6 Module 5 199 Shorted IN7 Module 5 200 Shorted IN8 Module 5 201 Shorted IN9 Module 5 202 203 204 205 206 Overheating Module 5 46 ...

Page 47: ...3 Service Function Description Schematic Solar system schematic Flow l min Heating fluid flow in l min Fluid specific heat Specific heat of heat transfer fluid kJ kg K MAX HW temp Over this hot water temp solar pump is turn off Solar alarm temp MAX Maximal temp of solar collector Alarm and damage preservation procedure are taken over this temp Solar alarm temp MIN Minimal temp of solar collector A...

Page 48: ...Thanks to the well known for their reliability widely used in automotive bus system is expandable to the highest level Use of CAN bus carries several advantages Gain above all the possibility of using broadband Lambda oxygen sensor and the using additional of expansion modules rozszerzeniowych I O we can install throughout the system to 16 are heating circuits 2 circuits of hot water heat storage ...

Page 49: ...ge the system settings Menu is used to configuration the heating system and the possibility of settings is dependent of number of arranged expansion modules The table describing the functions refer to chapter 6 5 4 2 On the next page is a sample diagram of the system Please Warning that this is only overhead view not containing all the elements of the system Socket CAN bus is on the left side of t...

Page 50: ...50 ...

Page 51: ...da oxygen sensor through enlargement module I O with the number 5 if in the system there are other modules enlargement After connecting the module configure the controller yet For this purpose proceed as explained below From the main menu select SETTINGS Then in the mode SERVICE enter the access code After inputting the correct code run the MODULES CONFIGURATION ...

Page 52: ...From the main menu by selecting BURNER we get to the settings Here you can again enter the mode SERVICE and if required enter the access code In the list you can locate the position Lambda control which switches on YES It is also possible working with switched off Lambda control mode Then Lambda oxygen sensor module will be responsible only for displaying the measurements 52 ...

Page 53: ...ceed as described below The first step is to enable module number 5 From the main menu select SETTINGS Then in the mode SERVICE enter the access code After inputting the correct code run the MODULES CONFIGURATION Find Module 5 and activate it by changing the settings to YES Now enable the solar handling As the main menu select SETTINGS and then enter the access code in the SERVICE mode ...

Page 54: ...de After entering the code run SYSTEM CONFIGURATION Find the position Solars and activate them by changing the settings to YES After finishing configuration the controller we can start to change the adjustment and settings for Solars Description of the configuration these elements can be found in chapter12 8 54 ...

Page 55: ...capacity CH pump 100W HW pump 100W Igniter 400W Blower 150W Burner feeder 150W Feeder tank 150W 17 Specification 18 Ending Present appliance is marked according to European Directive 2002 96 EC on waste electrical and electronic equipment Symbol placed on the components or attached documents means that appliance is not classified as a household waste Scrapping should take place in special collecti...

Page 56: ...EKO VIMAR ORLAŃSKI Sp z o o 48 385 Otmuchów ul Nyska 17b POLSKA woj opolskie T 48 77 400 55 80 81 400 55 91 F 48 77 439 05 03 400 55 96 E biuro orlanski pl www orlanski pl IO_ORLIGNO_400_07062013_EN ...

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