GAH S40/65, User Manual

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1
CONTENTS CONTENTS CONTENTS CONTENTS CONTENTS
1 USER INFORMA 1 USER INFORMA 1 USER INFORMA 1 USER INFORMA 1 USER INFORMATION TION TION TION TION
2 OPERA 2 OPERA
2 OPERA 2 OPERA
2 OPERATOR CONTROLS TOR CONTROLS
TOR CONTROLS TOR CONTROLS
TOR CONTROLS
3 BOILER OPERA 3 BOILER OPERA 3 BOILER OPERA 3 BOILER OPERA 3 BOILER OPERATION TION TION TION TION
4 INST 4 INST
4 INST 4 INST
4 INSTALLA ALLA
ALLA ALLA
ALLATION GENERAL TION GENERAL
TION GENERAL TION GENERAL
TION GENERAL
5 INST 5 INST 5 INST 5 INST 5 INSTALLA ALLA ALLA ALLA ALLATION TION TION TION TION
6 INST 6 INST
6 INST 6 INST
6 INSTALLA ALLA
ALLA ALLA
ALLATION TION
TION TION
TION
7 OIL SUPPL 7 OIL SUPPL 7 OIL SUPPL 7 OIL SUPPL 7 OIL SUPPLYYYYY
8 CONVENTIONAL FL 8 CONVENTIONAL FL
8 CONVENTIONAL FL 8 CONVENTIONAL FL
8 CONVENTIONAL FLUE UE
UE UE
UE
9 BALANCED FL 9 BALANCED FL 9 BALANCED FL 9 BALANCED FL 9 BALANCED FLUE UE UE UE UE
10 COMMISSIONING 10 COMMISSIONING
10 COMMISSIONING 10 COMMISSIONING
10 COMMISSIONING
11 SERVICING 11 SERVICING 11 SERVICING 11 SERVICING 11 SERVICING
12 F 12 F
12 F 12 F
12 FAUL AUL
AUL AUL
AULT FINDING T FINDING
T FINDING T FINDING
T FINDING
13 TECHNICAL 13 TECHNICAL 13 TECHNICAL 13 TECHNICAL 13 TECHNICAL
INFORMA INFORMA
INFORMA INFORMA
INFORMATION TION
TION TION
TION
APPENDIX APPENDIX
APPENDIX APPENDIX
APPENDIX
CONTENTS CONTENTS CONTENTS CONTENTS CONTENTS
Section 1 User Information
Section 1 User Information Section 1 User Information Section 1 User Information Section 1 User Information
1-1 Installer ---------------------------------------------------------- 2
1-2 Householders Information --------------------------------------- 2
1-3 Service History -------------------------------------------------- 2
1-4 Boilers covered by this manual ---------------------------------- 3
Section 2 Operator Contr Section 2 Operator Contr Section 2 Operator Contr Section 2 Operator Contr Section 2 Operator Controls ols ols ols ols
2-1 Control Panel - Select and Combistream ------------------------ 4
2-2 Control Panel - Option ------------------------------------------- 6
2-3 Combi Thermostatic Mixing valve ------------------------------- 7
2-4 Combi &Expansion Relief --------------------------------------- 7
Section 3 Boiler Operation Section 3 Boiler Operation Section 3 Boiler Operation Section 3 Boiler Operation Section 3 Boiler Operation
3-1 Switching the Boiler ON ----------------------------------------- 8
3-2 Switching the Boiler OFF ---------------------------------------- 8
3-3 Burner ‘Lockout’ ------------------------------------------------- 8
3-4 Care of the Boiler ------------------------------------------------ 9
Section 4 Installation General
Section 4 Installation General Section 4 Installation General Section 4 Installation General Section 4 Installation General
4-1 Compliance --------------------------------------------------- 10
4-2 Siting and Positioning the Boiler ------------------------------ 10
Section 5 Installation
Section 5 Installation Section 5 Installation Section 5 Installation Section 5 Installation
5-1 Select and Option Internal Floor Standing --------------------- 11
5-2 Select Internal Wall Mounted ---------------------------------- 12
5-3 Select External Wall Mounted --------------------------------- 14
5-4 Select Free Standing External ---------------------------------- 16
5-5 Option Floor Standing System Boiler - ------------------------ 18
Section 6 Installation Combistr
Section 6 Installation Combistr
Section 6 Installation Combistr Section 6 Installation Combistr Section 6 Installation Combistream and Combi 65
eam and Combi 65
eam and Combi 65 eam and Combi 65 eam and Combi 65
6-1 Combistream System and Combi 65 -------------------------- 21
6-2 Combistream System and Combi 65 Components ------------ 23
6-3 Combistream and Cobi 65 Connections to the Boiler ---------- 26
Section 7 Oil Supply Section 7 Oil Supply Section 7 Oil Supply Section 7 Oil Supply Section 7 Oil Supply
7-1 Oil Storage Tanks ---------------------------------------------- 28
7-2 Oil System----------------------------------------------------- 28
7-3 Oil Supply System --------------------------------------------- 29
Section 8 Conventional Flue Section 8 Conventional Flue
Section 8 Conventional Flue Section 8 Conventional Flue Section 8 Conventional Flue
8-1 Conventional Flue --------------------------------------------- 31
Section 9 Balanced Flue
Section 9 Balanced Flue
Section 9 Balanced Flue Section 9 Balanced Flue Section 9 Balanced Flue
9-1 Balanced Flue Selection --------------------------------------- 32
9-2 Suggested Flue Siting ----------------------------------------- 33
9-3 Burner Air Supply---------------------------------------------- 34
Section 10 Commissioning Section 10 Commissioning Section 10 Commissioning Section 10 Commissioning Section 10 Commissioning
10-1 Commissioning Checks --------------------------------------- 35
10-2 Extra Procedures for System Boilers --------------------------- 36
10-3 Extra Procedures for Combi Boilers ---------------------------- 36
10-4 Combustion Tests --------------------------------------------- 37
10-5 Handing Over -------------------------------------------------- 37
Section 11 Servicing Section 11 Servicing Section 11 Servicing Section 11 Servicing Section 11 Servicing
11-1 Routine Service ------------------------------------------------ 38
11-2 Extra Procedure for System Boilers ---------------------------- 38
11-3 Extra Procedure for Combi Boilers ----------------------------- 39
11-4 Baffle Positions ------------------------------------------------ 39
Section 12 Fault Finding
Section 12 Fault Finding Section 12 Fault Finding Section 12 Fault Finding Section 12 Fault Finding
12-1 Householders Fault Finding ----------------------------------- 41
12-2 Householders Fault Finding - System Boilers ----------------- 41
12-3 Householders Fault Finding - Combi Boilers ------------------ 41
12-4 Engineers Fault Finding --------------------------------------- 42
12-5 Engineers Fault Finding - System Boilers --------------------- 43
12-6 Engineers Fault Finding - Combistream Boilers --------------- 43
Section 13 TTTTTechnical Information echnical Information echnical Information echnical Information echnical Information
13-1 Boiler Specifications ------------------------------------------ 44
13-2 Boiler Output Options ------------------------------------------ 45
13-3 Burner Setting Data -------------------------------------------- 45
13-4 Burner Settings ------------------------------------------------ 47
13-5 Panel Wiring Diagrams ---------------------------------------- 49
13-6 Parts Supplied with Boiler ------------------------------------- 52
13-7 Boiler Dimensions --------------------------------------------- 54
13-8 Balanced Flue Dimensions ------------------------------------ 59
Appendix Appendix Appendix Appendix Appendix
AP1 Regulations ---------------------------------------------------- BC
COMBISTREAM COMBISTREAM
COMBISTREAM COMBISTREAM COMBISTREAM
COMBI 65 COMBI 65
COMBI 65 COMBI 65 COMBI 65