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50/70 – 70/90 – 90/120 – 120/150 – 150/200

BLUEBIRD BOILERHOUSE MODELS,

GOLDBIRD KITCHEN MODELS

& WHITEBIRD UTILITY ROOM MODELS

50/90

FRONT SERVICING BOILERS

GOLDBIRD KITCHEN MODEL

WHITEBIRD UTILITY ROOM MODEL

200/250

BLUEBIRD BOILERHOUSE MODEL

50/70 – 70/90

WHITEBIRD UTILITY ROOM SYSTEM BOILER

50/70 – 70/90 – 90/120 – 120/150 – 150/200

KABIN PAK EXTERNAL BOILERHOUSE MODULES

50/90

SLIMLINE KABIN PAK

EXTERNAL BOILERHOUSE MODULE

50/70 – 70/90

KABIN PAK BACK OUTLET

EXTERNAL BOILERHOUSE MODULES

300 – 400 – 500

CONVENTIONAL FLUED

INDUSTRIAL BLUEBIRD BOILERHOUSE MODELS

LEAVE THESE INSTRUCTIONS WITH THE END USER

INSTALLATION & SERVICING

MANUAL FOR

Summary of Contents for 50/70

Page 1: ...EBIRD BOILERHOUSE MODEL 50 70 70 90 WHITEBIRD UTILITY ROOM SYSTEM BOILER 50 70 70 90 90 120 120 150 150 200 KABIN PAK EXTERNAL BOILERHOUSE MODULES 50 90 SLIMLINE KABIN PAK EXTERNAL BOILERHOUSE MODULE...

Page 2: ...ure continued reliable operation and fuel economy it is recommended that the boiler is serviced annually by an OFTEC registered technician NI CUSTOMERS ONLY Warmflow Engineering Service division NI pr...

Page 3: ...Goldbirds 17 6 0 Technical Data 19 6 1 Goldbird Whitebird Bluebird 19 6 2 Industrial Bluebirds 21 7 0 Air Supply 22 7 1 Open Flue Boilers 22 7 2 Balanced Flue Boilers 22 8 0 Flues 23 8 1 Conventional...

Page 4: ...removing the reset cover and pressing the reset button If the burner goes to lockout it can be reset by pressing the illuminated red reset button on the burner control box Combustible material must n...

Page 5: ...pply The mains water connection for the filling loop has been left free for the installer to fit a 15mm copper pipe The pipe can be routed over the top of the boiler down one of the side channels or t...

Page 6: ...RMOSTAT POCKET WHITEBIRD THERMOSTAT GOLDBIRD CONTROL PANEL BAFFLES INSULATION SHIELD DOOR INSULATION DOOR GASKET SERVICE DOOR BOILER CONTROL THERMOSTAT LIMIT THERMOSTAT RESET BUTTON COVER SERVICING DO...

Page 7: ...es respectively FRONT FRONT 50 90 4 in number heavy baffle to the bottom Note Before firing make sure the baffles have not been dislodged in transit and are correctly positioned To achieve maximum eff...

Page 8: ...ow and return connections on each side of the boiler for connection to the central heating and domestic hot water systems Each shell is covered by the manufacturer s warranty of 5 years effective from...

Page 9: ...956 H 128 128 128 128 128 MODEL 50 70 70 90 90 120 120 150 150 200 K 4x1 4x1 4x11 2 4x11 2 4x11 2 3 2 Bluebird Boilerhouse Models B E K J H C A F G D L J 127 127 127 127 127 152 A 688 688 688 965 965...

Page 10: ...A E F N B K L M H C MODEL 50 70 70 90 90 120 120 150 150 200 J 554 554 541 809 809 A 892 892 892 1089 1089 B 732 732 942 902 902 C 636 636 636 836 836 D 373 373 373 373 373 E 188 188 188 188 188 F 19...

Page 11: ...6 636 D 156 156 E 191 191 F 554 554 G 138 138 H 85 85 K 137 137 L 554 554 M 50 50 N 188 188 3 6 Slimline Kabin Pak When installing a Slimline Kabin Pak against a wall allow 600mm to the front and rear...

Page 12: ...a combination of long extension pieces 600mm and short extension pieces 300mm 102 712 MAX 225 MAX 175 MIN 490 MIN 125 3 7 2 Easy Fit High Level Balanced Flue The HLBF is available in 4 fixed horizont...

Page 13: ...N MIN 435 560 735 MAX 610 860 910 A E A F A C E FLUE PACKS DIM A ALL MODELS MIN 860 1035 1160 1385 1510 MAX 1160 1210 1510 1560 1860 A C F A C C E A C C F A D E A D F FLUE PACKS DIM A 50 70 70 90 90 1...

Page 14: ...ractice and the recommendations made in the relevant British Standards The use of inappropriate pipe sizes and incorrect plumbing leading to system and boiler noise is not covered under the boiler war...

Page 15: ...25 50 75 100 125 150 175 200 225 250 275 300 INITIAL CHARGE TOTAL SYSTEM VOLUME VESSEL VOLUMES 4 8 System Filling Water loss from a sealed system as indicated by a reduction in pressure on the pressu...

Page 16: ...vely earthed and all external wiring should comply with current IEE Regulations 5 1 Dual Immersion Thermostat Bluebird and Whitebird Boilers CONTROL BOX 535SE LD M M Oil Valve Photoresistance Black Wh...

Page 17: ...5 3 Control Panel Wiring Goldbird Boilers Page 15...

Page 18: ...king plate programmer bracket Remove bracket and blanking plate from the control panel 4 Disconnect the blanking plate from bracket 2 screws 5 Feed programmer harness through the hole in the bracket T...

Page 19: ...g Diagrams Goldbird Boilers with Internal Programmer Note Bluebirds and Whitebirds should be treated as simple boilers and wired as per the control pack manufacturers instructions 5 6 1 Honeywell Y Pl...

Page 20: ...TOR V4043H ZONE VALVE DHW V4043H ZONE VALVE HTG 5 6 2 Honeywell S Plan Independant CH DHW fully pumped Note Bluebirds and Whitebirds should be treated as simple boilers and wired as per the control pa...

Page 21: ...11 160 2 43 0 53 0 5 12 175 2 73 0 60 0 6 12 175 3 15 0 69 0 65 12 175 3 50 0 77 0 75 12 175 4 11 0 90 70 90 20 5 26 4 90 120 26 4 35 2 mid 26 1 88 900 23 4 80 000 max 29 3 100 000 26 4 90 000 mid 36...

Page 22: ...Band 120 150 35 2 44 0 mid 43 7 149 000 39 6 135 000 max 48 4 165 000 44 0 150 000 RDB2 127 5 190 11 0 11 5 0 1 Danfoss 60 S 1 25 8 116 1 5 8 116 1 0 12 174 5 1 1 12 1 25 12 190 5 7 1 25 150 200 44 0...

Page 23: ...tions x 4 Water litres Content gallons Max Water mbar resistance at 20 C T Max Water mbar resistance at 10 C T Weight empty kg Weight full kg 300 88 0 97 7 333 333 88 0 300 000 G10 3 5 203 7 or 8 195...

Page 24: ...Boilers When the boiler is sited in a cellar where the only access for combustion and ventilation air is at high level then the combustion air should be ducted to low level Combustion Air Supply Boil...

Page 25: ...y filled with insulation 8 2 Low Level Balanced Flues Kabin Pak Flues Attention should be given to the position of the flue discharge we recommend the following guidelines be adopted 1 The flue should...

Page 26: ...rminal on the same wall 1 500 I Horizontally from the terminal on the same wall 600 J Directly below an opening air brick window etc 600 K From a vertical drain pipe or soil pipe 1 000 L From a vertic...

Page 27: ...KET TOP PANEL OPTIONAL FLUE DRESSING RING TOP PANEL BLANKING PLATE BOILER LID CONVENTIONAL FLUE RING HORIZONTAL FLUE ADAPTER OPTIONAL EXTENSION PIECES FLUE TERMINAL Easy Fit Balanced Flue BF R Easy Fi...

Page 28: ...e seals are correctly fitted and lubricated before pushing through the wall and attaching to the flue adaptor Note Any combination of short 300mm and long 600mm extension pieces for the BF R can be us...

Page 29: ...9 1 Installation of 120 150 and 150 200 White Casings Attach the casing tray to the boiler Fix the casing bracket to the boiler the control panel securing bracket is fixed to the casing bracket Attac...

Page 30: ...e rear front and top casing onto the sides Finally bolt the door to the boiler ensuring that all firebricks are in position 9 3 Industrial Boiler Firebrick Installation As an additional measure to ens...

Page 31: ...icient space either side of the boiler to fit a circulating pump or pressure vessel as required 5 On the Slimline Kabin Pak the rear door is easily removable 2 screws for access and there is sufficien...

Page 32: ...gh temperature silicone sealant 3 Once the flue main body has been removed fit the Kabin Pak adaptor KPA into position and secure with the 2 screws A 5 conventional flue can now be attached 9 7 Slimli...

Page 33: ...ve the flue terminal 4 screws and fit the adaptor as shown 4 screws FLUE TERMINAL VERTICAL FLUE ADAPTOR Note Where there is a possibility of air being trapped in the boiler the installer must ensure t...

Page 34: ...e valve should be fitted to the oil line where the oil line enters the building BS5410 The fire valve can be connected to the warranty label bracket on Deluxe and Whitebird boilers using 2 cable ties...

Page 35: ...h and lift contact de aerator manufacturer DE AERATOR MAY BE ABOVE OR BELOW BURNER AND MUST BE POSITIONED OUTSIDE NON RETURN VALVE FILTER MAY BE POSITIONED OUTSIDE DE AERATOR Must be upright FIRE VALV...

Page 36: ...SEPARATOR Note The pump vacuum should not exceed a maximum of 0 4 bar Above this gas is released from the oil thus leading to burner lock out Total Maximum Pipe Length m 0 5 35 100 0 5 30 100 1 25 100...

Page 37: ...ir tube connection B F or inlet cover 3 Reset button with lock out lamp 7 Pump pressure adjustment screw 4 Flange with insulating gasket 8 Pressure gauge port 1 Return line 6 Screw fixing air damper 2...

Page 38: ...n 4 Pump pressure regulator 9 Flange with insulating shield 5 Suction gauge connection 10 Start delaying device 1 Suction port 2 To nozzle 3 Pressure gauge port air bleed 4 Pump pressure adjustment 5...

Page 39: ...dicative Each installation however has its own unpredictable working conditions actual nozzle output positive or negative pressure in the combustion chamber the need of excess air etc All these condit...

Page 40: ...connecting the flue and burner has been properly connected before commissioning On the Kabin Paks refit the front door panel before doing a flue gas analysis The commissioning details should be includ...

Page 41: ...NTRAL HEATING Note When the select switch is at G the only choice is HW only or HW and central heating A central heating ADVANCE button allowing an instant switch from ON to OFF or from OFF to ON with...

Page 42: ...ime can be changed more rapidly Press the ENTER button and then use the SET button to return the SET indicator to the RUN POSITION Setting the ON and OFF Times Note The minimum ON OFF time that can be...

Page 43: ...d buttons to mov the DAY OF THE WEEK indicator to the next day that you wish the times to apply and press the COPY button the display will indicate IN Continue in this way until the programme has been...

Page 44: ...ogrammer by pressing the MINUS adjust button and the ENTER HW SELECT button together After using the RESET procedure you will need to re programme the day and time of day plus any changes you wish to...

Page 45: ...ON TIME and OFF at the 3rd OFF TIME 24 HOUR When 24 HOUR is selected the system remains on continuously ignoring all time settings OFF When OFF is selected the programmer clock continues to operate bu...

Page 46: ...14 0 Fault Finding Is there a supply voltage to terminal 12 in the control panel or to the control thermostat Expect 240V 10 Page 44...

Page 47: ...3007479 Capacitor 4 F 12 3002837 Capacitor 41 2 F 13 3007582 Needle Valve NO CODE 3748357 3748557 3748757 DESCRIPTION 14 3008651 Regulator 15 3000439 Pump Seal 16 3008654 Pump 17 3007162 O Ring 18 300...

Page 48: ...Fan 16 3008955 Nozzle Holder 17 3008960 Capacitor 5 F 18 3003602 Connector 19 3005720 Flexible NO CODE 3748950 3748850 DESCRIPTION 20 3008964 Motor 21 3000443 Joint 22 3008648 Coil 23 3008649 Protecti...

Page 49: ...29 O Ring 15 3007156 O Ring 16 3000439 Pump Seal 17 3005789 Tube 18 3000443 Joint NO CODE DESCRIPTION 19 3006557 Access Plate 20 3005791 Collar 21 3005764 Nozzle Holder 22 3002278 Control Box Base 23...

Page 50: ...3005808 Tube 21 3006500 Retarder 22 3002279 Coil 23 3006924 Pump NO CODE DESCRIPTION 24 3000443 Joint 25 3005720 Flexible Pipe 26 3005820 Motor 27 3006558 Access Plate 28 3001156 Control Box 29 30022...

Page 51: ...90 Front Servicing Top Baffle 2814 50 90 Front Servicing Middle Baffle 2817 50 90 Bottom Baffle Front Servicing Slimline 2816 70 90 Baffle 2351 70 90 Top Baffle 1911 90 120 Baffle 2368 90 120 Top Baf...

Page 52: ...CT TEL 0870 240 6532 GREAT BRITAIN N IRELAND TEL 01 8416158 REPUBLIC OF IRELAND Lisburn Lissue Industrial Estate Moira Road Lisburn Co Antrim N Ireland BT28 2RF Tel 028 9262 1515 Fax 028 9262 0869 E m...

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