Rheem 96MDV Series, Installation Instructions Manual

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DOWN FLOW ZERO CLEARANCE DOWN FLOW ZERO CLEARANCE
PARTS NEEDED FOR THIS CONVERSION REQUIRE ITEMS
FROM THE
PARTS BAG
!
DOWN FLOW ZERO CLEARANCE
PARTS NEEDED FOR THIS CONVERSION REQUIRE ITEMS
PARTS BAG , CONVERSION KIT RXGY-CK
DOWN FLOW ZERO CLEARANCE
PARTS NEEDED FOR THIS CONVERSION REQUIRE ITEMS
AND RXGY-ZK
FROM PARTS BAG(PROVIDED W/UNIT)
COUPLING
3
*
"
8
0
-
'
PARTS NEEDED:
FROM PARTS BAG(PROVIDED W/UNIT)
INTAKE
COUPLING
W/ NUT
BULKHEAD
COUPLING
PARTS NEEDED:
FROM PARTS BAG(PROVIDED W/UNIT)
#8 X 1/2"
SCREW
(X2)
HOSE
CLAMP
PARTS NEEDED:
FROM THE PARTS BAG
YOU MUST HAVE THE OUTLINED PARTS FROM THESE KITS BEFORE PROCEEDING.
!
(X3)
TUBE C
PARTS BAG , CONVERSION KIT RXGY-CK
YOU MUST HAVE THE OUTLINED PARTS FROM THESE KITS BEFORE PROCEEDING.
HOSE -
DOUBLE ELBOW
INTAKE AIR
DIFFUSER
AND RXGY-ZK .
YOU MUST HAVE THE OUTLINED PARTS FROM THESE KITS BEFORE PROCEEDING.
HOSE -
DOUBLE ELBOW
FROM CONVERSION KIT RXGY-CK
2-5/8" FLUSH
MOUNT PLUG
#8 X 1/2"
SCREW
(X4)
FROM ZERO-CLEARANCE CONVERSION KIT RXGY-ZK
FROM CONVERSION KIT RXGY-CK
1/4" BLACK
VENT TUBING
#8 X 1/2"
SCREW
FROM ZERO-CLEARANCE CONVERSION KIT RXGY-ZK
.559" CONDENSATE
TRAP DRAIN PLUG
5/8" DRAIN
HOSE B
1/2" DRAIN
HOSE E
.559" CONDENSATE
TRAP DRAIN PLUG
CONDENSATE
TRAP BRACKET
(DOWN FLOW)
O-RING
#8 X 1/2"
SCREW
(X10)
ELECTRIC DRILL
TOOLS/MATERIALS NEEDED:
PIPE
COLLAR/GASKET
ASSEMBLY
(X2)
TOOLS/MATERIALS NEEDED:
3/16" DRILL BIT
INTAKE
PIPE
TOOLS/MATERIALS NEEDED:
TUBING CUTTER
1/4" HEX HEAD DRIVER
5/16 HEX HEAD DRIVER
INTAKE
FLUE PIPE
ASSEMBLY
PVC GLUE AND PRIMER
HAMMER
1/4" HEX HEAD DRIVER
5/16 HEX HEAD DRIVER
W/ O-RING
FLUE PIPE
ASSEMBLY
PVC GLUE AND PRIMER
W/ O-RING
O-RING
1/8" DRILL BIT
1
NOTE: STEPS 1- 4 SHOWN WITH FURNACE IN “AS SHIPPED CONDITION”
NOTE: THESE CONVERSION INSTRUCTIONS ARE INTENTIONALLY GENERIC, SOME PARTS MAY BE DIFFERENT IN YOUR FURNACE
PLIERS
TRANSITION
COUPLING
(RETAIN)
FLUE TRANSITION (DISCARD)
ELBOW “RETAIN”
NOTE: STEPS 1- 4 SHOWN WITH FURNACE IN “AS SHIPPED CONDITION”
NOTE: THESE CONVERSION INSTRUCTIONS ARE INTENTIONALLY GENERIC, SOME PARTS MAY BE DIFFERENT IN YOUR FURNACE
5/16 HEX HEAD DRIVER
TRANSITION
COUPLING
(RETAIN)
FLUE TRANSITION (DISCARD)
ELBOW “RETAIN”
2
2a
NOTE: STEPS 1- 4 SHOWN WITH FURNACE IN “AS SHIPPED CONDITION”
NOTE: THESE CONVERSION INSTRUCTIONS ARE INTENTIONALLY GENERIC, SOME PARTS MAY BE DIFFERENT IN YOUR FURNACE
FLAT HEAD SCREWDRIVER
5/16 HEX HEAD DRIVER
2-5/8"
2a
INSTALL
NOTE: THESE CONVERSION INSTRUCTIONS ARE INTENTIONALLY GENERIC, SOME PARTS MAY BE DIFFERENT IN YOUR FURNACE
FLAT HEAD SCREWDRIVER
M MOVE
2c
NOTE: THESE CONVERSION INSTRUCTIONS ARE INTENTIONALLY GENERIC, SOME PARTS MAY BE DIFFERENT IN YOUR FURNACE
1a
1b
IDB COUPLING
(RETAIN)
VENT HOSE
(RETAIN)
HOSE “D”
(RETAIN)
IDB COUPLING
(RETAIN)
VENT HOSE
(RETAIN)
HOSE “D”
(RETAIN)
M
O
VEE V
2d
1a - REMOVE ELBOW, (2) COUPLINGS, AND FLUE TRANSITION.
(RETAIN ELBOW AND COUPLINGS FOR LATER USE.)
(NOTE: REMOVE COUPLING ON INDUCER WITH ELBOW
FOR EASIER REMOVAL) .
1b - REMOVE TRAP AND HOSES. RETAIN HOSE D FOR LATER USE.
(NOTE: TO REMOVE TRAP REMOVE (2) SCREWS AND PULL STRAIGHT OUT).
1a - REMOVE ELBOW, (2) COUPLINGS, AND FLUE TRANSITION.
(RETAIN ELBOW AND COUPLINGS FOR LATER USE.)
(NOTE: REMOVE COUPLING ON INDUCER WITH ELBOW
1b - REMOVE TRAP AND HOSES. RETAIN HOSE D FOR LATER USE.
(NOTE: TO REMOVE TRAP REMOVE (2) SCREWS AND PULL STRAIGHT OUT).
1b - REMOVE TRAP AND HOSES. RETAIN HOSE D FOR LATER USE.
(NOTE: TO REMOVE TRAP REMOVE (2) SCREWS AND PULL STRAIGHT OUT).
2a - INSTALL 2-5/8" FLUSH MOUNT PLUG.
2b - REMOVE LEFT 2-3/8" FLUSH PLUG IN BLOWER SHELF - DISCARD.
2c - RELOCATE RIGHT 2-3/8" FLUSH MOUNT PLUG FROM BLOWER SHELF TO
TOP PLATE.
2d - RELOCATE .403" DRAIN PLUG IN THE COLLECTOR BOX.
2a - INSTALL 2-5/8" FLUSH MOUNT PLUG.
2b - REMOVE LEFT 2-3/8" FLUSH PLUG IN BLOWER SHELF - DISCARD.
2c - RELOCATE RIGHT 2-3/8" FLUSH MOUNT PLUG FROM BLOWER SHELF TO
TOP PLATE.
2d - RELOCATE .403" DRAIN PLUG IN THE COLLECTOR BOX.
DISCARD
2b
2b - REMOVE LEFT 2-3/8" FLUSH PLUG IN BLOWER SHELF - DISCARD.
2c - RELOCATE RIGHT 2-3/8" FLUSH MOUNT PLUG FROM BLOWER SHELF TO
2d - RELOCATE .403" DRAIN PLUG IN THE COLLECTOR BOX.
ST-A1194-31-04
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