Fie
ld C
on
ve
rsio
ns
DOWNFLOW W/ RIGHT VENT (NON-ZERO CLEARANCE)
DOWNFLOW W/ RIGHT VENT (NON-ZERO CLEARANCE)
PARTS NEEDED FOR THIS CONVERSION REQUIRE ITEMS
DOWNFLOW W/ RIGHT VENT (NON-ZERO CLEARANCE)
PARTS NEEDED FOR THIS CONVERSION REQUIRE ITEMS
DOWNFLOW W/ RIGHT VENT (NON-ZERO CLEARANCE)
PARTS NEEDED FOR THIS CONVERSION REQUIRE ITEMS
DOWNFLOW W/ RIGHT VENT (NON-ZERO CLEARANCE)
PARTS NEEDED:
(X2)
FROM PARTS BAG (PROVIDED WITH UNIT)
3
*
"
8
0
-
'
(X3)
FROM THE
YOU MUST HAVE THE PARTS OUTLINED BELOW BEFORE
PROCEEDING.
!
PARTS NEEDED:
FROM PARTS BAG (PROVIDED WITH UNIT)
FROM THE
PARTS BAG
AND CONVERSION KIT
YOU MUST HAVE THE PARTS OUTLINED BELOW BEFORE
PROCEEDING.
HOSE -
DOUBLE
ELBOW
AND CONVERSION KIT
RXGY-CK
.
YOU MUST HAVE THE PARTS OUTLINED BELOW BEFORE
FROM CONVERSION KIT RXGY-CK
2-5/8" FLUSH
2" PIPE GROMMET
#8 X 1/2"
SCREW
HOSE
CLAMP
FROM CONVERSION KIT RXGY-CK
2-5/8" FLUSH
#8 X 1/2"
SCREW
(X4)
TUBE C
CONDENSATE
TRAP DRAIN
PLUG .559”
COUPLING
INTAKE AIR
DIFFUSER
CONDENSATE
TRAP BRACKET
INTAKE
COUPLING
W/ NUT
BULKHEAD
COUPLING
1/4" BLACK
CONDENSATE
TRAP BRACKET
NOTE: STEPS 1- 5 SHOWN WITH FURNACE IN “AS SHIPPED CONDITION”
NOTE: THESE CONVERSION INSTRUCTIONS ARE INTENTIONALLY GENERIC, SOME PARTS MAY BE DIFFERENT IN YOUR FURNACE
DRILL
(1) 1/8" DRILL BIT
TOOLS/MATERIALS NEEDED:
2-5/8" FLUSH
MOUNT PLUG
(
3.375)
NOTE: STEPS 1- 5 SHOWN WITH FURNACE IN “AS SHIPPED CONDITION”
NOTE: THESE CONVERSION INSTRUCTIONS ARE INTENTIONALLY GENERIC, SOME PARTS MAY BE DIFFERENT IN YOUR FURNACE
(1) 3/16" DRILL BIT
PLIERS
TOOLS/MATERIALS NEEDED:
2-5/8" FLUSH
MOUNT PLUG
NOTE: STEPS 1- 5 SHOWN WITH FURNACE IN “AS SHIPPED CONDITION”
NOTE: THESE CONVERSION INSTRUCTIONS ARE INTENTIONALLY GENERIC, SOME PARTS MAY BE DIFFERENT IN YOUR FURNACE
(1) 1/4" HEX HEAD DRIVER
(1) 5/16 HEX HEAD DRIVER
TOOLS/MATERIALS NEEDED:
5/8" DRAIN
HOSE B
NOTE: THESE CONVERSION INSTRUCTIONS ARE INTENTIONALLY GENERIC, SOME PARTS MAY BE DIFFERENT IN YOUR FURNACE
FLAT HEAD SCREWDRIVER
TUBING CUTTER
TRAP BRACKET
(DOWN FLOW)
1/2" DRAIN
HOSE E
NOTE: THESE CONVERSION INSTRUCTIONS ARE INTENTIONALLY GENERIC, SOME PARTS MAY BE DIFFERENT IN YOUR FURNACE
FLAT HEAD SCREWDRIVER
1/4" BLACK
VENT TUBE
TRAP BRACKET
(DOWN FLOW)
1
1a
TRANSITION
COUPLING
(DISCARD)
FLUE TRANSITION (DISCARD)
ELBOW (DISCARD)
IDB COUPLING
(RETAIN)
2
2-5/8"
TRANSITION
COUPLING
(DISCARD)
FLUE TRANSITION (DISCARD)
ELBOW (DISCARD)
IDB COUPLING
(RETAIN)
2d
2-5/8"
INSTALL
1b
VENT HOSE
(DISCARD)
HOSE “D”
(RETAIN)
DISCARD
2a
VENT HOSE
(DISCARD)
HOSE “D”
(RETAIN)
IF THE IDB COUPLING IS
REMOVED, IT MUST BE
REPLACED IN THE PROPER
ORIENTATION. AN ARROW IS
PRESENT ON THE COUPLING
TO INDICATE THE DIREC-
NOTE:
M
OO
V
M
VE
O
E
V
2c
IF THE IDB COUPLING IS
REMOVED, IT MUST BE
REPLACED IN THE PROPER
ORIENTATION. AN ARROW IS
PRESENT ON THE COUPLING
TO INDICATE THE DIREC-
MOVE
2b
1a - REMOVE FLUE TRANSITION, TRANSITION COUPLING, AND ELBOW.
(NOTE: REMOVE COUPLING ON INDUCER WITH ELBOW FOR EASIER REMOVAL)
1b - REMOVE TRAP AND HOSES. RETAIN HOSE D FOR LATER USE.
(NOTE:TO REMOVE TRAP REMOVE (2) SCREWS AND PULL STRAIGHT OUT).
1a - REMOVE FLUE TRANSITION, TRANSITION COUPLING, AND ELBOW.
(NOTE: REMOVE COUPLING ON INDUCER WITH ELBOW FOR EASIER REMOVAL)
1b - REMOVE TRAP AND HOSES. RETAIN HOSE D FOR LATER USE.
(NOTE:TO REMOVE TRAP REMOVE (2) SCREWS AND PULL STRAIGHT OUT).
2a-REMOVE 3-3/8" FLUSH MOUNT PLUG FROM JACKET - DISCARD.
2b-RELOCATE 2-3/8" FLUSH MOUNT PLUG FROM JACKET TO TOP PLATE.
2c-RELOCATE 1/2" VINYL CAP (YELLOW) IN INDUCER COUPLING.
2d-INSTALL 2-5/8" FLUSH PLUG IN TOP PLATE.
1a - REMOVE FLUE TRANSITION, TRANSITION COUPLING, AND ELBOW.
(NOTE: REMOVE COUPLING ON INDUCER WITH ELBOW FOR EASIER REMOVAL)
.
1b - REMOVE TRAP AND HOSES. RETAIN HOSE D FOR LATER USE.
(NOTE:TO REMOVE TRAP REMOVE (2) SCREWS AND PULL STRAIGHT OUT).
TION OF EXHAUST FLOW.
MAKE SURE THE ARROW
POINTS IN THE CORRECT
DIRECTION.
2a-REMOVE 3-3/8" FLUSH MOUNT PLUG FROM JACKET - DISCARD.
2b-RELOCATE 2-3/8" FLUSH MOUNT PLUG FROM JACKET TO TOP PLATE.
2c-RELOCATE 1/2" VINYL CAP (YELLOW) IN INDUCER COUPLING.
2d-INSTALL 2-5/8" FLUSH PLUG IN TOP PLATE.
TION OF EXHAUST FLOW.
MAKE SURE THE ARROW
POINTS IN THE CORRECT
ST-A1194-30-02
2a-REMOVE 3-3/8" FLUSH MOUNT PLUG FROM JACKET - DISCARD.
2b-RELOCATE 2-3/8" FLUSH MOUNT PLUG FROM JACKET TO TOP PLATE.
2c-RELOCATE 1/2" VINYL CAP (YELLOW) IN INDUCER COUPLING.
19
Summary of Contents for 96MDV Series
Page 34: ...Field Conversions 34...
Page 35: ...Field Conversions 35...
Page 36: ...36 Field Conversions...
Page 37: ...37 Field Conversions...
Page 38: ...Field Conversions 38...
Page 115: ...115 TABLE 20 continued R96V FAULT CODES WITH DESCRIPTIONS AND SOLUTIONS Diagnostics...
Page 120: ...120 Diagnostics TABLE 20 continued R96V FAULT CODES WITH DESCRIPTIONS AND SOLUTIONS...
Page 126: ...126 FIGURE 65 2 STAGE ECM FURNACE WIRING DIAGRAM Troubleshooting...
Page 127: ...127...
Page 128: ...128 CM 1015...