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Revere Coastal Commander 2.0, Service Manual

The Revere Coastal Commander 2.0 is a top-of-the-line marine safety product designed to keep you safe on the water. Make sure you have all the information you need to utilize this device to its fullest potential by downloading the free Service Manual from manualshive.com.

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CHAPTER 4 

TESTING AND FAULT ISOLATION

 

 

 

May 24, 2018 

9120   

Testing

 

 

              

4 - 1

 

 
 

General 

3 

Preparation 
 
 

 
s 

7 

Leakage Test Procedures  

9 

A.

 

General 

9 

B.

 

Inflatable Chambers (Air Holding or Working Pressure Test) 

10 

Function Tests 

14 

A.

 

General 

14 

B.

 

Light 

14 

C.

 

Topping-Off Valves 

14 

D.

 

Pressure Relief Valves (Overpressure Test) 

14 

E.

 

Inlet Check Valves 

15 

F.

 

Gas Cylinder and Inflation Valve 

15 

G.

 

Cylinder Valve Inflation Test 

16 

Fault Isolation/Troubleshooting 

17 

 

 

 
 
 
 
 
 
 
 
 
 

Summary of Contents for Coastal Commander 2.0

Page 1: ...o m m a n d e r 2 0 O s h o r e C o m m a n d e r 2 0 5 3 2 3 H i g h w a y A v e n u e J a c k s o n v i l l e F L 3 2 2 5 4 T e l 9 0 4 5 0 3 9 7 3 3 F a x 9 0 4 5 0 3 9 7 1 9 w w w r e v e r e s u...

Page 2: ......

Page 3: ...vision No and Revision Date Remove the old sheet and replace it with the revised copy Record the Insert Date and then initial in the Inserted By column Revisions made ONLY by Revere Survival Inc REV N...

Page 4: ...October 7 2016 RR 2 Record of Revisions 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 5: ...Manual No 9120 Title Coastal Cruiser Commander 2 0 Service Manual Revision No A Date May 24 2018 Signed Date 5 24 2018 Director of Technical Publications Pages Affected Revision Highlights Descriptio...

Page 6: ......

Page 7: ...etin SB 1 All service bulletins which are incorporated into this manual are required to be recorded in this list All updates to this list will be made by the owner of the manual SERVICE BULLETIN No DA...

Page 8: ...October 7 2016 SB 2 Service Bulletin 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 9: ...8 May 24 18 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Disassembly Section 3 Test...

Page 10: ...7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Assembly Section 8 7 13 7 14 8 1 8 2 8 3 8 4 8 5 8 6 8 7 8 8...

Page 11: ...12 11 13 11 14 11 15 11 16 11 17 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16 May 24 18 May 24 18 May 24 18 Oct 7 16 Oct 7 16 May 24 18 Oct 7 16 Oct 7 16 Oct 7 16 Oct 7 16...

Page 12: ...October 7 2016 EP 4 9120 PAGE No ISSUE DATE PAGE TITLE PAGE No ISSUE DATE...

Page 13: ...LIST OF ASSOCIATED PUBLICATIONS October 7 2016 9120 Associated Publications AP 1 None Listed...

Page 14: ...October 7 2016 AP 2 Associated Publications 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 15: ...s of Mercury Inside Diameter Kilogram Kilogram per Square Centimeter Ounce s Outside Diameter Package Pound s Pound Force Inch Pound Force Foot Meter s Millibar Millileter Millimeter Millimeters of Me...

Page 16: ...October 7 2016 AB 2 List of Abbreviations 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 17: ...CTION PAGE No Introduction Description Data and Operation Disassembly Testing and Fault Isolation Cleaning Service Inspection and Check Repair Assembly and Packing Storage Tools Equipment and Material...

Page 18: ...October 7 2016 TC 2 Table of Contents 9120 THIS PAGE IN INTENTIONALLY LEFT BLANK...

Page 19: ...N October 7 2016 9120 Introduction 1 1 General 3 Manual Breakdown 3 A Shop Verification 3 B Warnings Cautions and Notes 3 C Layout of Manual 3 D List of Effective Pages 4 E Record of Revision 4 F Asso...

Page 20: ...October 7 2016 1 2 Introduction 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 21: ...al Inc disclaims any responsibility for the performance of its product when procedures defined in this manual are not adhered to or unapproved personnel perform these procedures All warnings cautions...

Page 22: ...ons Revised contents lists are issued when necessary The transmittal letter lists in general terms the contents of the revision in the manual All pages that are required to be removed without replacem...

Page 23: ...CHAPTER 2 DESCRIPTION DATA AND OPERATION October 7 2016 9120 Description 2 1 General 3 Description 7 A Overview 7 B Detail 9 1 Standard Equipment 9 2 Inflation System 11 Data 13 Operation 17...

Page 24: ...October 7 2016 2 2 Description 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 25: ...hore Commander 2 0 liferafts See Figs 1 2 The Cruiser and Commander 2 0 liferafts self inflation system is initiated manually They are stored in either a container or a valise for rapid easy access by...

Page 26: ...FIGURE 1 COASTAL CRUISER 2 0 AND COASTAL COMMANDER 2 0 October 7 2016 2 4 Description 9120 Canopy Ballast Bags Boarding Ladder Exterior Lifeline Interior Lifeline Buoyancy Tube Zippered Door...

Page 27: ...FIGURE 2 OFFSHORE COMMANDER 2 0 October 7 2016 9120 Description 2 5 Locator Light Reflective Tape Canopy Ballast Bags Boarding Ladder Exterior Lifeline Interior Lifeline Buoyancy Tube Zippered Door...

Page 28: ...October 7 2016 2 6 Description 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 29: ...ing system topping up and deflation valves and a safety valve Cruiser and Commander liferafts come fully equipped with external life lines and internal grasp lines a sea anchor a righting line a heavi...

Page 30: ...g during storage Additionally they should be stored in such a way that the This Side Up label is always facing in the upward direction Temperatures in the storage warehouse should range from 5 F 130 F...

Page 31: ...t when the decision to cast off has been made 4 Righting Line This line is located across the bottom of the raft and is used for turning over righting a capsized raft 5 Life Lines Grasp Lines Availabl...

Page 32: ...ntain emergency rations and items to aid raft occupants for survival at sea Survival pack contents vary according to specific configuration requirements Refer to Section 8 for specific pack contents 1...

Page 33: ...ints for testing and service The gas inflation system consists of a DOT approved CO2 N2 gas cylinder and an inflation valve stowed in a pocket at the side of the raft The inflation valve is fitted to...

Page 34: ...October 7 2016 2 12 Description 9120 FIGURE 3 COASTAL CRUISER 2 0 VALISE AND CONTAINER FIGURE 4 COASTAL COMMANDER 2 0 VALISE AND CONTAINER FIGURE 5 OFFSHORE COMMANDER 2 0 VALISE AND CONTAINER...

Page 35: ...e Lower 6P 9 4in 240mm Canopy Arch 6P 6 3in 160mm Offshore Upper 8P 9 0in 230mm Offshore Lower 8P 10 2in 260mm Canopy Arch 8P 6 3in 160mm 4 Frequency of Service Inspection Coastal Cruiser First 2 year...

Page 36: ...Offshore Commander 2 0 6 45 OC2 6V 30 x 18 x 11 762 x 457 x 279 78 x 78 x 50 199 x 199 x 127 74 33 4 Offshore Commander 2 0 8 45 OC2 8V 32 x 21 x 12 813 x 533 x 305 90 x 90 x 51 229 x 229 x 130 92 41...

Page 37: ...3 97 to 4 03 1 80 to 1 83 10 to 12 045 to 054 Coastal Commander 2 0 6 3 97 to 4 03 1 80 to 1 83 10 to 12 045 to 054 Offshore Commander 2 0 4 2 87 to 2 98 1 30 to 1 35 22 to 26 10 to 12 Offshore Comma...

Page 38: ...October 7 2016 2 16 Description 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 39: ...painterline properly secured throw the packed valise container into the water Grasp the painterline and pull it continuously until all of the line is pulled from the pack Finally give the line a serie...

Page 40: ...FIGURE 6 DEPLOYMENT October 7 2016 2 18 Description 9120...

Page 41: ...CHAPTER 3 DISASSEMBLY October 7 2016 9120 Disassembly 3 1 General 3 Procedures 5...

Page 42: ...October 7 2016 3 2 Disassembly 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 43: ...and large enough to fit the liferaft The work surface should be smooth preferably constructed of linoleum or PVC covering Caution Extreme care must be exercised when handling a liferaft to protect it...

Page 44: ...October 7 2016 3 4 Disassembly 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 45: ...G TENSIONED STRAP Warning Wear eye face and hand protection A Keep work areas uncluttered and well lighted B Keep people at a safe distance C Stand to one side of the strap being cut and hold the stra...

Page 46: ...lly untie the painterline from vacuum clip After everything has been disconnected and place it to the side Warning Although the painterline is now disconnected from the inflation system the inflation...

Page 47: ...me caught on any projections as this may cause the liferaft to inflate and cause possible injuries Un strap the cylinder holder on the buoyancy tube and remove the cylinder 8 Once the cylinder is disc...

Page 48: ...October 7 2016 3 8 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 49: ...A General 9 B Inflatable Chambers Air Holding or Working Pressure Test 10 Function Tests 14 A General 14 B Light 14 C Topping Off Valves 14 D Pressure Relief Valves Overpressure Test 14 E Inlet Check...

Page 50: ...October 7 2016 4 2 Testing 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 51: ...t equipment and special tools are to be kept in good condition and safe from damage It will be necessary to remove the packed liferaft from the vessel in order to perform testing procedures Refer to C...

Page 52: ...October 7 2016 4 4 Testing 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 53: ...amb __________ Calculate Pcorrected Corrected Tube Pressure Pressure Upper Compartment and Canopy Arch Tube Ptube Pitube Pftube Pass Fail Pressure Lower Compartment Ptube Pitube Pftube Pass Fail Calcu...

Page 54: ...May 24 2018 4 6 Testing 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 55: ...Charts are provided in the previous section Make blank copies and store at the end of the Section 2 Protect liferafts from drafts and direct sunlight as temperature affects pressure 3 Keep at hand a s...

Page 56: ...October 7 2016 4 8 Testing 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 57: ...Test Record Chart See Table A The structure consists of all the chambers served by the gas inflation system These include The upper buoyancy chamber which has an installed transfer valve for the arch...

Page 58: ...op air to a test pressure of 1 50 0 050 psig Using a manometer check the pressure in the chambers Record the initial tube pressure Pitube temperature Ti time and barometric pressure Piamb Leave sittin...

Page 59: ...od BUOYANCY TUBES HIGH PRESSURE Change in Barometric Pressure Pamb inHg Raft Tube Pressure Correction psi 30 25 20 15 10 05 04 03 02 01 0 01 02 03 04 05 10 15 20 25 30 1470 1225 0980 0735 0490 0245 01...

Page 60: ...Y TUBES HIGH PRESSURE Change in Temperature F Raft Tube Pressure Correction psi 31 28 25 22 19 16 12 09 06 03 0 03 06 09 12 16 19 22 25 28 31 10 9 8 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 8 9 10 TABLE B BAROME...

Page 61: ...May 24 2018 9120 Testing 4 13 FIGURE 1 DIGITAL MANOMETER...

Page 62: ...and recheck for leaks If leaks cannot be rectified replace the valve PRESSURE RELIEF VALVES OVERPRESSURE TEST 1 Fit a plug into the relief port of the valve 2 Using clean dry shop air inflate the com...

Page 63: ...er cap Always fit the diffuser caps to the cylinder valve outlets when handling a fully charged cylinder Weight Check current weight of the cylinder against the total weight stenciled on the cylinder...

Page 64: ...nflation valve outlets are pointing away from all personnel in the test area Discharge the cylinder by pulling on the inflation valve pull cable loop The valve should open and release gas from cylinde...

Page 65: ...ine A Fit fully charged cylinder B Fit or tighten hose connectors C Connect loop to painterline correctly Pressure Leaks A Torn or porous fabric B Topping Off valve not fitted or left loose C Foreign...

Page 66: ...October 7 2016 4 18 Testing 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 67: ...CHAPTER 5 CLEANING October 7 2016 9120 Cleaning 5 1 General 3 Procedures 5 A Liferafts 5 B Rigid Container 5 C Valise 5...

Page 68: ...October 7 2016 5 2 Cleaning 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 69: ...als corrosives and solvents Note Only clean rafts if exceptionally dirty or absolutely necessary CLEANING MATERIALS Caution Use only cleaning agents used in Table A TABLE A ITEM No DESCRIPTION APPLICA...

Page 70: ...October 7 2016 5 4 Cleaning 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 71: ...wing anti mold treatment shall be applied to all containers during the normal overhaul period of the liferaft and on all containers that have been exposed to dampness for prolonged periods of storage...

Page 72: ...October 7 2016 5 6 Cleaning 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 73: ...CHAPTER 6 SERVICE INSPECTION AND CHECK October 7 2016 9120 Inspection 6 1 General 3 Gas Inflation System s 5 Emergency Pack 7 Valise Container Pack 9...

Page 74: ...October 7 2016 6 2 Inspection 9120...

Page 75: ...GENERAL October 7 2016 9120 Inspection 6 3 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 76: ...ent period confirm the expiration date on the light and inspect for damage Replace if necessary Check floating knife for any cracks in plastic Replace if necessary Fabric Inspect all fabric components...

Page 77: ...GENERAL October 7 2016 9120 Inspection 6 5 THIS PAGE INITIALLY LEFT BLANK...

Page 78: ...rviceable Shake the cylinder if the tube is still flexible it will strike the wall of the cylinder with a ringing sound If there is a noticeable delay before the sound is heard the tube has stiffened...

Page 79: ...GAS INFLATION SYSTEM October 7 2016 9120 Inspection 6 7 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 80: ...water sachets have a five year life from the date of manufacture These must be replaced at every three year inspection to avoid going over the expiration date during the next three 3 year period 5 Che...

Page 81: ...SURVIVAL EQUIPMENT PACKS October 7 2016 9120 Inspection 6 9 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 82: ...lise for Cleanliness freedom from splits tears or other obvious signs of damage Legibility of all marks and labels Container Inspect container for Cleanliness freedom from cracks voids or other obviou...

Page 83: ...D Repairing Torn Areas 7 1 Patches 7 2 Applying Patches 7 3 Repair Limits for External Patches 7 4 Scrapping Requirements 8 E Component Repair 9 1 Pressure Relief Valves 9 2 Topping Off Valves 9 3 In...

Page 84: ...October 7 2016 7 2 Repair 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 85: ...would not be feasible to repair with patches C Rafts with any tear rip to abrasion damage exceeding 6in 15cm in length D Rafts older than 9 years from the date of manufacture that require major repair...

Page 86: ...October 7 2016 7 4 Repair 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 87: ...oroughly 2 PREPARATION OF SURFACES Caution VERY IMPORTANT The synthetic rubber material used for the buoyancy chambers floor arch tubes must have the surface contamination completely removed by thorou...

Page 88: ...it can be quite easily pulled apart When testing with a finger the solution must show aggressive tack but no pick up of solution Rolling must be firm working from the center of the area toward the edg...

Page 89: ...d clean the area as described above C When the final adhesive coat is nearly dry place the patch in position and roll it down into firm contact with a hand roller D After a repair to an inflatable cha...

Page 90: ...to be retested to confirm they are in proper working order Scrapping Requirements A The liferaft shall be scrapped if it can t pass the following tests Inflation NAP Floor seam B If the liferaft is se...

Page 91: ...e Disconnect the inflation valve and replace 6 RIGID CONTAINERS Classification of Repairs Only minor repairs to glass reinforced plastic GRP containers are permitted and these are listed below When da...

Page 92: ...roceed as follows 1 Fill any cracks or voids in the gelcoat with plastic filler 2 Remove any loose labels 3 Wash the container with a solution of detergent and water and rinse with clean water 4 Remov...

Page 93: ...er B Holes or penetrating damage over an area of more than 9in2 58cm2 on the inner surface of the container C Breakage of the rims on either half of the container s shell Note The limits above apply t...

Page 94: ...FIGURE 1 PATCHES AND TAPE APPLICATION October 7 2016 7 12 Repair 9120...

Page 95: ...FIGURE 2 PATCH APPLICATION OVER SEAM October 7 2016 9120 Repair 7 13...

Page 96: ...rafts only REPAIR RECORD LIFERAFT TYPE No SERIAL No REPAIRS REQUIRED PART DAMAGE FORM OF REPAIR INSP BY Upper Buoyancy Tube Lower Buoyancy Tube Arch Tube Floor Canopy Inflation Equipment Topping Off...

Page 97: ...A Sea Anchor Mooring Line 5 B Rescue Line 6 C Painterline 6 D Light 6 E Knife 7 F Container 7 G Survival Equipment Pack 7 Gas Inflation System 9 A Charging the Cylinder 10 B Re arming the Operating H...

Page 98: ...October 7 2016 8 2 Assembly 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 99: ...hesive tape The ends of nylon cords are to be heat sealed to prevent fraying and secured with white adhesive tape When gathering cordage it is important to fake fold accordion style the line instead o...

Page 100: ...October 7 2016 8 4 Assembly 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 101: ...e outlined below Packing and Stowage of Sea Anchor and Mooring Line Fake fold the mooring line into small bundles and secure with thin rubber bands Insert into sachet leaving exposed cord at both ends...

Page 102: ...bands Insert into painterline sachet leaving 5ft of exposed cord at both ends Close pouch but DO NOT restrict exposed cords See Fig 4 FIGURE 4 STORAGE OF PAINTERLINE SACHET Light For Offshore Command...

Page 103: ...rm a solid seal To install the gasket first brush the adhesive inside the groove then brush glue onto the seal Embed the seal into the groove Survival Equipment Pack 1 Layout the components in the vac...

Page 104: ...are Red 2 2 2 2 Parachute Signal Rocket Red 1 1 1 Bailer 1 1 1 1 Signal Mirror 1 1 1 Paddles 2 2 2 2 Fishing Kit 1 1 1 Repair Set 2 plugs per set 2 2 2 2 Seasickness Tablet Package 12 tablets package...

Page 105: ...Syphon tube 58 502 008 Cylinder recharge device 58 503 001 Charging adapter 58 503 002 Diffuser transit cap large 58 502 018 The following components are required for rearming the operating head Mater...

Page 106: ...ght onto the cylinder label 8 Inspect the condition of the cylinder recharge device and the o rings If damaged replace the o rings It is important that the o rings are genuine not warn or compressed I...

Page 107: ...e Weight Offshore Commander 2 0 4P 184 in3 3 liters 0 22 0 04 0 00 lbs 2 87 0 11 0 00 lbs Coastal Cruiser 2 0 Coastal Commander 2 0 Offshore Commander 2 0 6P 184 in3 3 liters 0 10 0 02 0 00 lbs 3 97 0...

Page 108: ...or leakage with purple leak detection fluid or alcohol 19 If the cylinder is still leaking discharge the cylinder remove and dispose of the diaphragm 20 Repeat the charging procedure as described abov...

Page 109: ...ion cable is securely in place 4 Cover inflation cable with red valve cap and snap in place 5 Remove rearming device by unscrewing it from the base of the operating head 6 If needed replace inflation...

Page 110: ...October 7 2016 8 14 Assembly 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 111: ...ment the buoyancy tube s and the arch tube Re cap the topping off valves in each compartment as deflation progresses to prevent ingress of air See Fig 8 FIGURE 8 DEFLATING THE RAFT 2 As each chamber i...

Page 112: ...y charged gas cylinder into a protective bag and secure in the cylinder holder on the side of the liferaft Tie the cylinder down tightly using white nylon cord See Fig 10 FIGURE 10 SECURE CYLINDER TO...

Page 113: ...16 9120 Assembly 8 17 FIGURE 11 CONNECT CYLINDER TO HOSES 6 Properly stow all components in the liferaft before folding Equipment pack should be in the center of the raft See Fig 12 FIGURE 12 POSITION...

Page 114: ...he painterline near the inflation line to the patch on the front right side of the raft Leave the painterline sachet outside of the liferaft for the remainder of the folding FIGURE 13A FOLD STEP 1 2 F...

Page 115: ...of the raft over top the front side Make sure the fold as close to the cylinder valve as possible See Fig 13C FIGURE 13C FOLD STEP 3 4 Starting at the end of the raft nearest the cylinder fold the ra...

Page 116: ...ber 7 2016 8 20 Assembly 9120 5 Repeat this fold at the other end of the liferaft See Fig 13E FIGURE 13E FOLD STEP 5 6 Make the final fold of the liferaft in the center See Fig 13F FIGURE 13F FOLD STE...

Page 117: ...lace raft into the vacuum bag See Fig 14 FIGURE 14 PLACE RAFT INTO VACUUM BAG 8 Thread the mooring line around the hole in the vacuum bag Tie with a bowline knot See Fig 15 FIGURE 15 MOORING LINE ATTA...

Page 118: ...n approximately 2in open gap near the corner Be sure there are no gaps in the sealed area or bag will not vacuum properly See Fig 17 FIGURE 17 SEAL VACCUM BAG 12 Insert vacuum hose into the open gap i...

Page 119: ...flat 15 Place raft vacuum packed for Commanders not vacuum packed for Cruisers into valise with cylinder oriented toward the hole in the side of the valise See Fig 19 16 Place painterline sachet assem...

Page 120: ...CAREFULLY slip cord through the inflation valve pull cable loop and tie using a bowline knot See Fig 20 FIGURE 20 ATTACHMENT OF INFLATION CABLE LOOP TO PAINTERLINE 18 For Commander s ONLY Working wit...

Page 121: ...in the valise See Fig 22 FIGURE 22 PAINTERLINE THROUGH VALISE HOLE 24 Wind the remaining length of painterline around the loops in the painterline patch Secure with black cord See Fig 23 FIGURE 23 PA...

Page 122: ...er Plug in the hole in the bottom container 29 Place the raft vacuum packed for Commanders not vacuum packed for Cruisers into container with cylinder inflation valve oriented toward the hole in the s...

Page 123: ...Fig 26 FIGURE 26 ATTACHMENT OF VACUUM CLIP TO PAINTERLINE Note Before operating container strap fastening tools read the operating instructions in the tool operation and parts list Warning Operator sh...

Page 124: ...iformly around the container Make sure the upper half of the container mates with the lower half of the container correctly See Fig 27 FIGURE 27 RATCHET STRAPS ON CONTAINER 36 Run the two 2 container...

Page 125: ...October 7 2016 9120 Assembly 8 29 FIGURE 28 POSITIONING HEAT SHRINK SLEEVE FIGURE 29 CONTAINER STRAPS...

Page 126: ...Warning Use extreme care with the hot air gun Allow sufficient time for parts to cool before handling directly Air gun nozzle will remain hot after use 40 With the heat gun set at HOT apply heat even...

Page 127: ...ntainer 45 Wrap one layer of 1in wide adhesive tape over the straps See Fig 31 46 Secure approximately 1ft of the protruding painterline to container top with a small piece of vinyl tape See Fig 31 FI...

Page 128: ...October 7 2016 8 32 Assembly 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 129: ...CHAPTER 9 STORAGE October 7 2016 9120 Storage 9 1 General 3 s...

Page 130: ...October 7 2016 9 2 Storage 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 131: ...igned to be stowed on deck for long periods Choose a location where the raft is easily moved and thrown overboard in an emergency The raft must be secured to the deck to keep it from sliding Secure th...

Page 132: ...October 7 2016 9 4 Storage 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 133: ...CHAPTER 10 TOOL EQUIPMENT AND MATERIALS October 7 2016 9120 Tools 10 1 General 3 Tool List 5...

Page 134: ...October 7 2016 10 2 Tools 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 135: ...ice the Coastal Cruiser 2 0 and Coastal and Offshore Commander 2 0 liferafts To keep your tools in proper working order take care of them by Inspecting and adjusting daily Replacing worn or broken par...

Page 136: ...October 7 2016 10 4 Tools 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 137: ...k Connect End E Deflation Tool 3 8in Hose Barb End F Instantair coupling male G Dry oil free air supply of 5 6 to 7 0 kg cm2 80 to 100 psig regulated to 140 g cm2 2 0 psig for inflation purposes H Sol...

Page 138: ...K Stiff Brush L Cellotape M Trowel N GRP filler O Acetone P Sharp Knife Q Hot Air Gun R Detergent SECTION 8 ASSEMBLY PACKING A Tensioning Tool B Crimping Tool C Vacuum Adapter 3 8in Hose barb end D H...

Page 139: ...Charging Adaptor Q Socket 1 3 8in R Rearming Device S Shop Towels Cotton Swabs T Wrenches 9 16in 5 8in U Ratchet drives 3 8in 1 2in V 3 16in Hex Wrench W Socket Wrenches 3 4in 1in X Hex Bit Socket Y...

Page 140: ...October 7 2016 10 8 Tools 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 141: ...TOOL IMAGES LIST October 7 2016 9120 Tools 10 9 Description Part Number Strap Tensioning Tool 40 04876009 Tool Crimper 40 04877009 Cylinder Charging Device 58 503 001...

Page 142: ...May 24 2018 10 10 Tools 9120 Description Part Number Charging Adaptor 58 503 002 Rearming Device 58 503 003 Hand Roller 80 338 003 Transit Cap 95 338 021...

Page 143: ...TOOL IMAGES LIST October 7 2016 9120 Tools 10 11 Description Part Number Socket 1 3 8 in 95 338 008 Inflation Tool 95 41128 101 Deflation Tool 3 8 in 95 41129 101...

Page 144: ...October 7 2016 10 12 Tools 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 145: ...CHAPTER 11 SPARE PARTS LIST October 7 2016 9120 Spare Parts 11 1 Introduction 3 Image List 5...

Page 146: ...October 7 2016 11 2 Spare Parts 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 147: ...eakdown for the purpose of ordering replacement parts It should not be used for any other purpose An image of each part is provided Each image has a corresponding Revere Survival Inc part number where...

Page 148: ...October 7 2016 11 4 Spare Parts 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 149: ...IMAGE LIST October 7 2016 9120 Spare Parts 11 5 Description Part Number Vinyl Tape 1 White 10 TAPE 1 Gaffers Tape 4 Black 10 TAPE 4 Raft Tube Fabric Black 58 504 004...

Page 150: ...October 7 2016 11 6 Spare Parts 9120 Description Part Number Battery AA 1 5V 10 7524 Light 95 319 002 Para Rocket Red 45 9163100 Hand Flare Red 45 9162800...

Page 151: ...Spare Parts 11 7 Description Part Number Painterline Sachet Assembly 58 504 001 Container 58 501 009 Coastal Cruiser Commander 58 501 010 4 6 8 Offshore Commanders Container Plug 58 501 003 Container...

Page 152: ...18 11 8 Spare Parts 9120 Description Part Number Container Strap Kit 12 sets kit Items not sold separately 95 43029 101 Repair Plug Set 2 plugs 95 301 073 Sea Anchor 58 504 007 Heaving Ring Assembly 5...

Page 153: ...May 24 2018 9120 Spare Parts 11 9 Description Part Number Flashlight with 2 AA batteries 20 02135 08 Sponge 40 54051 Whistle 58 505 001 Anti Seasickness Tablets 12 per pack 57 705 026...

Page 154: ...May 24 2018 11 10 Spare Parts 9120 Description Part Number Emergency Water 90 WATER4OZ Handpump with adaptor 58 504 002 Raft Paddle 95 43015 1 Fishing Kit 95 301 061...

Page 155: ...8 505 002 Hose Original 450 mm 4 person 600 mm 6 person 700 mm 8 person 58 502 018 58 502 029 58 502 030 Hose New 620 mm 8P upper 490 mm 8P lower 555 mm 6P upper 525 mm 4P upper 425 mm 4 6P lower 58 5...

Page 156: ...24 2018 11 12 Spare Parts 9120 Description Part Number Cylinder Adaptor with syphon tube 58 502 007 Cylinder DOT3AA3045 184 in3 58 502 009 Cylinder DOT3AA3045 306 in3 58 502 012 Mooring Line 58 504 0...

Page 157: ...Parts 11 13 Description Part Number Inflation Cable w Loop End Coastal Cruiser 58 502 003 Inflation Cable w Ball End Commanders 58 502 015 Inflation Cable Clip 58 502 016 Inflation Valve Assembly Coas...

Page 158: ...24 2018 11 14 Spare Parts 9120 Description Part Number Inflation Valve Assembly Commanders 58 502 014 Foam Cover for Inlet Check Valves 58 502 010 Valve Cap 58 502 004 Inflation Valve Gaskets 58 502...

Page 159: ...May 24 2018 9120 Spare Parts 11 15 Description Part Number Bursting Disc 58 502 006 Label Cylinder ID 58 504 006 Non Return Inlet Valve Original 58 502 025 Non Return Inlet Valve 58 502 024...

Page 160: ...1 16 Spare Parts 9120 Description Part Number Pressure Relief Valve 58 502 028 Deflation and Topping Off Valve Original 58 502 026 Deflation and Topping Off Valve 58 502 027 No Picture Non Return Valv...

Page 161: ...2018 9120 Spare Parts 11 17 Description Part Number Adhesive FA 1030 Sold as a set 95 306 008 Valise Coastal Cruiser 58 501 001 Valise Coastal Commander 58 501 007 Valise Offshore Commander 58 501 008...

Page 162: ...18 11 18 Spare Parts 9120 Description Part Number Bailing Bucket 95 41065 101 Emergency Equipment Bag 95 41077 101 Placard Survival Equipment Pack 58 50017 1 Coastal Cruiser Owner s Manual Booklet 95...

Page 163: ...e Parts 11 19 Description Part Number Commander 2 0 Owner s Manual Booklet 95 43023 1BK First Aid Kit 95 43024 101 Container Label Revere Logo All Rafts 58 50009 Container Label Coastal Commander 2 0...

Page 164: ...mber Container Label Coastal Commander 2 0 Inflation Instructions 58 50011 Container Label Commander 2 0 All Rafts 58 50012 Container Label Offshore Commander 2 0 Inflation Instructions 58 50013 Conta...

Page 165: ...Spare Parts 11 21 Description Part Number Container Label Coastal Cruiser 2 0 Data Panel 58 50005 Container Label Coastal Cruiser 2 0 Inflation Instructions 58 50006 Certificate with Vacuum Bag and S...

Page 166: ...May 24 2018 11 22 Spare Parts 9120 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 167: ...Certificate A 3 page version of the certificate is provided to every service station Completion of this form is required at every service Copies of the form will then be sent to the appropriate group...

Page 168: ...October 7 2016 9120 A 2 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 169: ...al Upper Tube On Off Lower Tube On Off Floor EQUIPMENT ITEMS Item Checked Replaced Item Checked Replaced Instruction hand book Survival manual Bailer Hand Foot pump Flashlight spare bulbs Paddles Sea...

Page 170: ......

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