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4100-I  ACT WOOD INSERT

Page 6

          March 27, 2008

R

250-7201  Rev D

AVOID FIRE:  

To ensure that insulation or any other com-

bustible material does not contact the chimney, a chimney 
inside the house must have at least 2 inches (51mm) of air 
space clearance around the chimney.  A chimney outside 
the house must have at least one inch (25mm) clearance 
to the combustible structure.  Noncombustible fi re  stops 
must be installed at the spaces where the chimney passes 
through  fl oors and/or ceilings.  

Refer to Figures 8A & 8B 

on page 8.

  

Canadian installations require a full reline of 

the chimney

CHIMNEY HEIGHT/DRAFT

To be sure that your Quadra-Fire insert burns properly, the 
chimney draft (static pressure) should be approximately 
-0.10” water column (W.C.) during a high burn and -0.04” 
W.C. during a low burn, measured six inches (152mm) above 
the top of the insert after one hour of operation at each burn 
setting.

NOTE

:  These are guidelines only, and may vary somewhat 

for individual installations.

The insert was designed for and tested on a six inch (152mm) 
chimney, 12 ft-14 ft (360-420cm) high, measured from the 
base of the insert.  The further your stack height or diameter 
varies from this confi guration, the possibility of performance 
problems increases.  In addition, exterior conditions such as 
roof line, surrounding trees, prevailing winds and nearby hills 
can infl uence insert’s performance.

A masonry chimney or a listed factory-built UL103 HT Class 
“A” chimney must be the required height above the roof 
and any other nearby obstructions.  The chimney must be 
at least 3 ft (91cm) higher than the highest point where it 
passes through the roof and at least 2 ft (61cm) higher than 
the highest part of the roof or structure that is within 10 ft 
(305cm) of the chimney, measured horizontally.  

See 2-10-3 

Rule (Figure 6A).

  

These are safety requirements and are 

not meant to assure proper fl ue draft.

3 ft Min 
(91cm) 

2 ft Min (61cm) 

10 ft Min 
(305cm) 

2-10-3 RULE 

Figure 6A

NOTE: Clearances may only be reduced by means approved 
by the regulatory authority having jurisdiction.

WE RECOMMEND that a qualifi ed building inspector and 
your insurance company representative review your plans 
before and after installation.

INSTALLATION RECOMMENDATIONS

These installation instructions describe the installation and 
operation of the Quadra-Fire 4100-I Wood Insert.  This insert 
meets the U.S. Environmental Protection Agency’s 1990 
particulate emission standards.  This product is listed by 
OMNI-Test Laboratories, Inc. to UL Safety Standard 1482, 
and ULC S628, and (UM) 84-HUD. This insert is approved 
for mobile home installations when not installed in a sleeping 
room and when an outside combustion air inlet is provided.  
The structural integrity of the mobile home fl oor,  ceiling, 
and walls must be maintained.  The insert must be properly 
grounded to the frame of the mobile home.  

Check with your local building code agency before you begin 
your installation to ensure compliance with local codes, 
including the need for permits and follow-up inspections.  
Be sure local building codes do not supersede UL specifi ca-
tions and always obtain a building permit so that insurance 
protection benefi ts cannot be unexpectedly cancelled.  If 
any assistance is required during installation, please contact 
your local dealer.

LISTINGS

CHIMNEY HEIGHT/DRAFT 

(CONT’D)

This product has met and surpassed the most stringent emissions 
standards in the United States.  The sophistication of the interior 
fi rebox design requires that a proper draft be supplied by the chim-
ney, therefore adherence to the following factors will enable your 
insert to operate at its optimum capability.

REQUIRED:

  A minimum NFPA 211 required stainless steel 

liner connector pipe extending to the fi rst  fl ue liner of the 
existing code approved masonry chimney.  To eliminate dilu-
tion air in the chimney, seal the damper area of the chimney 
around the chimney connector.

BEST:

  A complete relining of the chimney system with a six 

inch (152mm) diameter listed, stainless steel liner.  The liner 
must be connected to the insert fl ue collar and extend the 
entire height of the chimney, terminating slightly above a plate 
that seals the top of the chimney. All joints should be secured 
with 3 sheet metal screws. The sections must be attached to 
the insert and to each other with the crimped (male) end point-
ing toward the insert.  

Figure 6B.

Minimum clearances to combustibles must be maintained.

A full reline is required for factory-built fi replace installations in 
Canada and is highly recommended in USA. 

LINER CONNECTOR

FLUE

 GAS 

DIRECTION

CRIMPED 

END 

TOWARDS 

STOVE

Figure 6B

Summary of Contents for 4100I-GD-B

Page 1: ...ogy ACT O T O T L Tested and Listed by Beaverton Oregon USA OMNI Test Laboratories Inc C US 250 7201D March 27 2008 1445 North Highway Colville WA 99114 2008 R Installation and service of this applian...

Page 2: ...LES LABEL LOCATION Back side of left side panel Manufactured Date Serial Number Model Name Test Lab Report No Model 4100 I 4100 I INSERT INSERT Serial No Num ro De S rie O T O T L Tested and Listed by...

Page 3: ...o Chimney Ring 13 PARTS ACCESSORY INSTALLATION Outside Air Installation 13 Panel Sets and Trim Sets 14 Blower Cord Installation 15 Blower Control Box with Switch 15 Fan Blower Replacement 15 Zero Clea...

Page 4: ...MENSIONS TOP VIEW SIDE VIEW FRONT VIEW 20 7 8 530mm 30 o 10 7 8 276mm 21 5 8 549mm 7 7 8 200mm 16 1 4 413mm C L 24 610mm 30 762mm 12 1 8 308mm 9 5 16 135mm 45 3 4 1162mm A B 30 7 8 784mm 44 3 4 1137mm...

Page 5: ...kness k value 0 84 or equivalent material Zero Clearance Installations USA Only Omni Report 061 S 40 2 In Canada a full length six inch 152mm S635 flue liner required as per ULC S628 CLEARANCES TO COM...

Page 6: ...RECOMMENDATIONS These installation instructions describe the installation and operation of the Quadra Fire 4100 I Wood Insert This insert meets the U S Environmental Protection Agency s 1990 particul...

Page 7: ...ue is convenient when more than one material is used since you can add the R values together whereas you can not do this for k value The HIGHER the R factor means less heat is being conducted through...

Page 8: ...f or structure that is within10 feet 305cm of the chimney measured hori zontally Refer to Figure 8C CHIMNEY REQUIREMENTS Non combustible fire stopping material Minimum 2 inch 51mm clearance from combu...

Page 9: ...ust be followed precisely 7 Use silicone to create an effective vapor barrier at the location were the chimney or other component penetrates to the exterior of the structure 8 Follow the chimney and c...

Page 10: ...hould also be checked to ensure it meets the minimum standard of the National Fire Protection Association NFPA Standard 211 The following bullets list the more critical requirements for a properly con...

Page 11: ...ly attached to the insert flue collar and the chimney top To prevent room air passage to the chimney cavity of the fireplace seal either the damper area around the chimney liner with high temperature...

Page 12: ...up on uneven material when sliding the insert into place See Figure 12B Figure 12A Figure 12B INSTALLATION IN CANADA MASONRY and HEAT CIRCULATING INSTALLATIONS INTO FACTORY BUILT FIREPLACES ARE PROHIB...

Page 13: ...4 NOTE Tabs are shipped from factory in a flat position Bend upwards 90 degrees Figure 13A Tools Needed Phillips Head Screwdriver 1 Remove three screws and cover plate from back side of insert Save t...

Page 14: ...sert with 8 32 sheet metal screws through tabs on bottom lower inside corners on side panels Figure 13B Included in Panel Kit 2 side panels left and right 1 panel top 2 trim pieces 1 trim top 1 fasten...

Page 15: ...wards you See Figure 15D 2 Loosen 4 screws 2 on each side of the motor that secures motor to the housing Remove the motor See Figure 15E 3 Attach new motor using the same screws to the blower housing...

Page 16: ...r top lip and into position on scis sors Place side pieces on first and then front piece The front piece overlaps side pieces NOTE The trim in the Flush Mount Kit is one piece 7 Once you are satisfied...

Page 17: ...OPERATION Before lighting your first fire in the insert make certain that the baffle is correctly positioned It should be resting against the rear support Also refer to care and cleaning of plated su...

Page 18: ...especially important to fully open both controls when reload ing the insert as failure to do so could result in excessive emissions also referred to as opacity After a wood load has been burning on hi...

Page 19: ...irst 5 to 15 minutes Second Stage The next stage of burning the secondary stage is the period when the wood gives off flammable gases which burn above the fuel with bright flames During this stage of...

Page 20: ...entering of glass in door and or side frames and give all screws a final tightening CREOSOTE FORMATION AND NEED FOR REMOVAL When wood is burned slowly it produces tar and other organic vapors which co...

Page 21: ...ceramic blanket from above the baffle 3 With a 3 16 Allen wrench remove 2 front manifold tube retainer bolts on the air channel under the end of the front tubes NOTE Soak the bolts with penetrating o...

Page 22: ...em Description 1 Ashcatcher 8 Baffle Fiberboard 15 Flue Tab 2 Blower 180 cfm 9 Ceramic Blanket 1 2 16 Top Cast 3 Blower Mount Base 10 Door Latch Box Assembly 17 Brick 2 with holes 4 Blower Housing Cas...

Page 23: ...ual Touch up Paint Warranty Card Door Handle 2 Screws Permanent Label If Fireplace Altered 435 5310 19 Door Assembly with Glass Gold 435 5190 19 Door Assembly with Glass Nickel 435 5300 19 Door Assemb...

Page 24: ...w SP BB3044 GD Panel Trim Set Nickel Small 30 1 2 h x 44 5 8 w SP BB3044 NL Zero Clearance Trim Support Adjustable 9 d x 45 w 2 10 high 841 0990 Zero Clearance Trim Support Adjustable 12 d x 50 w 2 10...

Page 25: ...Page 25 March 27 2008 4100 I ACT WOOD INSERT 250 7201 Rev D R Date of Service Performed By Description of Service Service and Maintenance Log...

Page 26: ...4100 I ACT WOOD INSERT Page 26 March 27 2008 R 250 7201 Rev D Consumer s Notes...

Page 27: ...ome Technologies discontinues the model and two 2 years for optional accessories Adjustments regular maintenance cleaning and temporary repairs do not qualify for a service call fee and will not be co...

Page 28: ...B2 6729551 6736133 6748940 6748942 D320652 D445174 D462436 Canada 1297749 2195264 2225408 or other U S and foreign patents pending Hearth Home Technologies 1445 North Highway Colville WA 99114 Divisio...

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