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4100-I  ACT WOOD INSERT

Page 18

          March 27, 2008

R

250-7201  Rev D

1

.  

Initial (cold) startup:

  Leave fan off until your insert is hot and a good coal bed is established, approximately 30 minutes 

after fuel is lit.

2.  

High Burn Setting: 

 The fan may be left on throughout the burn.

3.  

Medium Low or Medium High Burn Setting:

  The fan should be left off until a good burn is established, then turned 

on a medium or high rate.

4.  

Low Burn Setting:

  The fan tends to cool the insert.  Leave fan off until the burn is well established; then, if you wish, 

turn the fan on at a low rate.  

5.  The fan is equipped with a rheostat (speed control) with a snap disc.  The blower will turn on/off automatically when the 

speed control is set to AUTO.  When set to MANUAL, the fan will turn on/off only when you turn it on or off.  This setting 
overrides the snap disc.  Adjust the speed of the fan by turning the HIGH/LOW knob to the desired setting. 

Remove cold ashes (not hot) from the insert at regular intervals, depending on your usage.  Ashes should be placed in a 
metal container with a tight fi tting lid.  The closed container of ashes should be placed on a non-combustible fl oor or on the 
ground, well away from all combustible materials, pending fi nal disposal.  If the ashes are disposed of by burial in soil or 
otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled.  Always 
treat ashes as if they contain hot coals. 

ASH REMOVAL

FAN OPERATING INSTRUCTION

S

BTU / Hr

Below 10,000
10,000 - 15,000
15,000 - 30,000
Maximum Heat

Start-Up Air Control

Closed after 5 to 15 minutes
Closed after 5 to 15 minutes
Closed after 5 to 15 minutes
Closed after 5 to 15 minutes

Primary Control

Pull to Stop
1” - 1-1/4” open
1-1/4” - 2-1/2” open
Fully open

 BURN RATES

STARTING FIRE

:  Open both controls (push in) completely.  After a wood load has been burning on high for 5 to 15 minutes 

or longer for very large pieces, close the Start-Up Air Control (bottom rod) by pulling it out.  

HIGH:

  Leave the Primary Air Control fully open (top rod).   It is especially important to fully open both controls when reload-

ing the insert as failure to do so could result in excessive emissions, also referred to as ‘opacity’.

After a wood load has been burning on high for 5 to 15 minutes on High to achieve the following burn rates set the 
controls as listed below:  

MEDIUM HIGH:

  Close the Primary Air Control to 1-1/4” to 2-1/2” (32mm to 64mm) open.  Start-Up Air is closed. 

MEDIUM LOW

:   Close the Primary Air Control to 1” to 1-1/4” (25mm to 32mm) open.  Start-Up Air is closed.

LOW:

  Gradually close down the Primary Air Control by pulling out making sure to maintain fl ames in the insert.  (Start-Up 

Air is closed).  It is very important to maintain fl ames in your insert during the fi rst few hours of a low burn to avoid exces-
sive air pollution.

OPACITY

Opacity is the measure of how clean your insert is burning and is measured in percentages.  An opacity of 100% in the 
smoke column from a chimney will totally obscure an object.   Whereas 0% opacity means that no smoke column can be 
seen.  A periodic check of the opacity emitted from your chimney will enable you to burn your insert as smoke free as pos-
sible.

WARNING:

  Do not operate with Start-Up 

Air Control in the open position in excess 
of 15 minutes!  Risk of extreme tem-
peratures! Prolonged operation of this 
unit with the Start-Up Air Control in the 
open position may cause the combusti-
ble materials around the stove to exceed 
safe temperature limits.

OPERATING TIPS

HEAT OUTPUT RATES

For maximum operating effi ciency with the lowest emissions, follow these operating procedures:
1. 

Regardless of desired heat output, when loading insert, burn your Quadra-Fire with both air controls wide open for 
a minimum of 5 to 15 minutes.

2. 

Regulate burn rate (heat output) by using the Primary Control (top rod).  The Start-Up Air Control (bottom rod) is 
used for initial start-up and reloading.

3. 

Heat output settings:  Follow burn rate instructions listed below.

4. 

Burn only dry, well-seasoned wood.

*NOTE:  These are approximate settings, and will vary with type of wood or chimney draft. Due to altitude and other environmental 
circumstances, this operational information is a guideline only.  Similar burn rates may be obtained using other settings unique to 
your situation.

Summary of Contents for 4100I-GD-B

Page 1: ...ogy ACT O T O T L Tested and Listed by Beaverton Oregon USA OMNI Test Laboratories Inc C US 250 7201D March 27 2008 1445 North Highway Colville WA 99114 2008 R Installation and service of this applian...

Page 2: ...LES LABEL LOCATION Back side of left side panel Manufactured Date Serial Number Model Name Test Lab Report No Model 4100 I 4100 I INSERT INSERT Serial No Num ro De S rie O T O T L Tested and Listed by...

Page 3: ...o Chimney Ring 13 PARTS ACCESSORY INSTALLATION Outside Air Installation 13 Panel Sets and Trim Sets 14 Blower Cord Installation 15 Blower Control Box with Switch 15 Fan Blower Replacement 15 Zero Clea...

Page 4: ...MENSIONS TOP VIEW SIDE VIEW FRONT VIEW 20 7 8 530mm 30 o 10 7 8 276mm 21 5 8 549mm 7 7 8 200mm 16 1 4 413mm C L 24 610mm 30 762mm 12 1 8 308mm 9 5 16 135mm 45 3 4 1162mm A B 30 7 8 784mm 44 3 4 1137mm...

Page 5: ...kness k value 0 84 or equivalent material Zero Clearance Installations USA Only Omni Report 061 S 40 2 In Canada a full length six inch 152mm S635 flue liner required as per ULC S628 CLEARANCES TO COM...

Page 6: ...RECOMMENDATIONS These installation instructions describe the installation and operation of the Quadra Fire 4100 I Wood Insert This insert meets the U S Environmental Protection Agency s 1990 particul...

Page 7: ...ue is convenient when more than one material is used since you can add the R values together whereas you can not do this for k value The HIGHER the R factor means less heat is being conducted through...

Page 8: ...f or structure that is within10 feet 305cm of the chimney measured hori zontally Refer to Figure 8C CHIMNEY REQUIREMENTS Non combustible fire stopping material Minimum 2 inch 51mm clearance from combu...

Page 9: ...ust be followed precisely 7 Use silicone to create an effective vapor barrier at the location were the chimney or other component penetrates to the exterior of the structure 8 Follow the chimney and c...

Page 10: ...hould also be checked to ensure it meets the minimum standard of the National Fire Protection Association NFPA Standard 211 The following bullets list the more critical requirements for a properly con...

Page 11: ...ly attached to the insert flue collar and the chimney top To prevent room air passage to the chimney cavity of the fireplace seal either the damper area around the chimney liner with high temperature...

Page 12: ...up on uneven material when sliding the insert into place See Figure 12B Figure 12A Figure 12B INSTALLATION IN CANADA MASONRY and HEAT CIRCULATING INSTALLATIONS INTO FACTORY BUILT FIREPLACES ARE PROHIB...

Page 13: ...4 NOTE Tabs are shipped from factory in a flat position Bend upwards 90 degrees Figure 13A Tools Needed Phillips Head Screwdriver 1 Remove three screws and cover plate from back side of insert Save t...

Page 14: ...sert with 8 32 sheet metal screws through tabs on bottom lower inside corners on side panels Figure 13B Included in Panel Kit 2 side panels left and right 1 panel top 2 trim pieces 1 trim top 1 fasten...

Page 15: ...wards you See Figure 15D 2 Loosen 4 screws 2 on each side of the motor that secures motor to the housing Remove the motor See Figure 15E 3 Attach new motor using the same screws to the blower housing...

Page 16: ...r top lip and into position on scis sors Place side pieces on first and then front piece The front piece overlaps side pieces NOTE The trim in the Flush Mount Kit is one piece 7 Once you are satisfied...

Page 17: ...OPERATION Before lighting your first fire in the insert make certain that the baffle is correctly positioned It should be resting against the rear support Also refer to care and cleaning of plated su...

Page 18: ...especially important to fully open both controls when reload ing the insert as failure to do so could result in excessive emissions also referred to as opacity After a wood load has been burning on hi...

Page 19: ...irst 5 to 15 minutes Second Stage The next stage of burning the secondary stage is the period when the wood gives off flammable gases which burn above the fuel with bright flames During this stage of...

Page 20: ...entering of glass in door and or side frames and give all screws a final tightening CREOSOTE FORMATION AND NEED FOR REMOVAL When wood is burned slowly it produces tar and other organic vapors which co...

Page 21: ...ceramic blanket from above the baffle 3 With a 3 16 Allen wrench remove 2 front manifold tube retainer bolts on the air channel under the end of the front tubes NOTE Soak the bolts with penetrating o...

Page 22: ...em Description 1 Ashcatcher 8 Baffle Fiberboard 15 Flue Tab 2 Blower 180 cfm 9 Ceramic Blanket 1 2 16 Top Cast 3 Blower Mount Base 10 Door Latch Box Assembly 17 Brick 2 with holes 4 Blower Housing Cas...

Page 23: ...ual Touch up Paint Warranty Card Door Handle 2 Screws Permanent Label If Fireplace Altered 435 5310 19 Door Assembly with Glass Gold 435 5190 19 Door Assembly with Glass Nickel 435 5300 19 Door Assemb...

Page 24: ...w SP BB3044 GD Panel Trim Set Nickel Small 30 1 2 h x 44 5 8 w SP BB3044 NL Zero Clearance Trim Support Adjustable 9 d x 45 w 2 10 high 841 0990 Zero Clearance Trim Support Adjustable 12 d x 50 w 2 10...

Page 25: ...Page 25 March 27 2008 4100 I ACT WOOD INSERT 250 7201 Rev D R Date of Service Performed By Description of Service Service and Maintenance Log...

Page 26: ...4100 I ACT WOOD INSERT Page 26 March 27 2008 R 250 7201 Rev D Consumer s Notes...

Page 27: ...ome Technologies discontinues the model and two 2 years for optional accessories Adjustments regular maintenance cleaning and temporary repairs do not qualify for a service call fee and will not be co...

Page 28: ...B2 6729551 6736133 6748940 6748942 D320652 D445174 D462436 Canada 1297749 2195264 2225408 or other U S and foreign patents pending Hearth Home Technologies 1445 North Highway Colville WA 99114 Divisio...

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