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4100-I  ACT WOOD INSERT

Page 16

          March 27, 2008

R

250-7201  Rev D

 ZERO CLEARANCE ADJUSTABLE TRIM SUPPORT

Two sizes: 9”d x 45”w  and  12”d x 50”w, both 2” to10” Height Adjustment

Included in Kit: 

(

1) Trim Top, (1) Trim Front, (2) Trim Sides, Double-Sided Tape (already installed)

Tools Needed: 

 

Phillips Head Screwdriver, Sheet Metal Shears, Measuring Tape, Gloves

1.  The 10 screws on each set of scissors will already be loose 

when shipped.  

Figure 16A.

2.  Expand scissors to desired height.  Tighten screws to hold in 

place using Phillips Head screwdriver.  

Figure 16B.

3.  Measure front and side trims to required height to cover  scis-

sors and mark pieces for cutting.  Cut excess material from 

top

 of trim’s edge, not  bottom.  This edge will be sharp; wear 

gloves to prevent injury to your hands.  

 Figure 16B.

4.  Using sheet metal shears, cut trim along the marked edge.  

The cut edge fi ts under lip of top trim, so it allows for some 
variance in your straight edge.  

5.  The double-sided tape that holds front and side trims to  scis-

sors has a powerful bonding adhesive.  Adjustments are 
extremely diffi cult once trim has adhered to tape.  Do a dry 
run fi rst without removing paper from tape.

6.  Place cut edge of trim under top lip and into position on scis-

sors.  Place side pieces on fi rst and then front piece.  The 
front piece overlaps side pieces.  NOTE:  The trim in the Flush 
Mount Kit is one piece.

7.  Once you are satisfi ed with the positioning, remove trim and 

set aside.

8.  Remove the paper from double-sided tape that is to accept 

trim side.  Align side and then press hard against tape to 
secure side piece.  Repeat for other side.  Install front trim 
piece last.

 

NOTE

:  3/8” (9.5mm) thick tile or like material can be cut to size and 

fi t under lip of  top trim edge for a decorative touch.  

 Figure 16C.

DOUBLE-SIDED TAPE

DOUBLE-SIDED TAPE

SCREWS ARE CIRCLED

EXPLODED VIEW OF SCISSORS

Figure 16A 

Figure 16B 

DOOR HANDLE ASSEMBLY

Figure 16C

Decorative tile 

may be installed 

INSTALL FRONT TRIM LAST.

CORNERS OVERLAP SIDE 

TRIM PIECES

EXPAND SCISSORS TO DESIRED HEIGHT

CUT TOP EDGE OF TRIM, 

NOT BOTTOM EDGE

Figure 16D

DOOR LATCH ADJUSTMENT

Adjustment Bolts

Securing 
Screw

I

t is important the door gasket has a proper seal.  As the gasket compresses or 

“seats” during use, it may become necessary to adjust or tighten the door latch.

1.  Loosen securing screw (do not remove).

2.  Turn adjustment bolts as need for adjustment (in or out) using 7/16” end 

wrench.

3.  Tighten securing screw to hold adjusted position in place.

Figure 16E

Nut 1/4-20 

Washer 

Door Latch Bracket 

Washer, 5/8 x 1/4 

Hook Door Latch

Door Handle 

Fiber Handle 

Summary of Contents for 4100I-GD-B

Page 1: ...ogy ACT O T O T L Tested and Listed by Beaverton Oregon USA OMNI Test Laboratories Inc C US 250 7201D March 27 2008 1445 North Highway Colville WA 99114 2008 R Installation and service of this applian...

Page 2: ...LES LABEL LOCATION Back side of left side panel Manufactured Date Serial Number Model Name Test Lab Report No Model 4100 I 4100 I INSERT INSERT Serial No Num ro De S rie O T O T L Tested and Listed by...

Page 3: ...o Chimney Ring 13 PARTS ACCESSORY INSTALLATION Outside Air Installation 13 Panel Sets and Trim Sets 14 Blower Cord Installation 15 Blower Control Box with Switch 15 Fan Blower Replacement 15 Zero Clea...

Page 4: ...MENSIONS TOP VIEW SIDE VIEW FRONT VIEW 20 7 8 530mm 30 o 10 7 8 276mm 21 5 8 549mm 7 7 8 200mm 16 1 4 413mm C L 24 610mm 30 762mm 12 1 8 308mm 9 5 16 135mm 45 3 4 1162mm A B 30 7 8 784mm 44 3 4 1137mm...

Page 5: ...kness k value 0 84 or equivalent material Zero Clearance Installations USA Only Omni Report 061 S 40 2 In Canada a full length six inch 152mm S635 flue liner required as per ULC S628 CLEARANCES TO COM...

Page 6: ...RECOMMENDATIONS These installation instructions describe the installation and operation of the Quadra Fire 4100 I Wood Insert This insert meets the U S Environmental Protection Agency s 1990 particul...

Page 7: ...ue is convenient when more than one material is used since you can add the R values together whereas you can not do this for k value The HIGHER the R factor means less heat is being conducted through...

Page 8: ...f or structure that is within10 feet 305cm of the chimney measured hori zontally Refer to Figure 8C CHIMNEY REQUIREMENTS Non combustible fire stopping material Minimum 2 inch 51mm clearance from combu...

Page 9: ...ust be followed precisely 7 Use silicone to create an effective vapor barrier at the location were the chimney or other component penetrates to the exterior of the structure 8 Follow the chimney and c...

Page 10: ...hould also be checked to ensure it meets the minimum standard of the National Fire Protection Association NFPA Standard 211 The following bullets list the more critical requirements for a properly con...

Page 11: ...ly attached to the insert flue collar and the chimney top To prevent room air passage to the chimney cavity of the fireplace seal either the damper area around the chimney liner with high temperature...

Page 12: ...up on uneven material when sliding the insert into place See Figure 12B Figure 12A Figure 12B INSTALLATION IN CANADA MASONRY and HEAT CIRCULATING INSTALLATIONS INTO FACTORY BUILT FIREPLACES ARE PROHIB...

Page 13: ...4 NOTE Tabs are shipped from factory in a flat position Bend upwards 90 degrees Figure 13A Tools Needed Phillips Head Screwdriver 1 Remove three screws and cover plate from back side of insert Save t...

Page 14: ...sert with 8 32 sheet metal screws through tabs on bottom lower inside corners on side panels Figure 13B Included in Panel Kit 2 side panels left and right 1 panel top 2 trim pieces 1 trim top 1 fasten...

Page 15: ...wards you See Figure 15D 2 Loosen 4 screws 2 on each side of the motor that secures motor to the housing Remove the motor See Figure 15E 3 Attach new motor using the same screws to the blower housing...

Page 16: ...r top lip and into position on scis sors Place side pieces on first and then front piece The front piece overlaps side pieces NOTE The trim in the Flush Mount Kit is one piece 7 Once you are satisfied...

Page 17: ...OPERATION Before lighting your first fire in the insert make certain that the baffle is correctly positioned It should be resting against the rear support Also refer to care and cleaning of plated su...

Page 18: ...especially important to fully open both controls when reload ing the insert as failure to do so could result in excessive emissions also referred to as opacity After a wood load has been burning on hi...

Page 19: ...irst 5 to 15 minutes Second Stage The next stage of burning the secondary stage is the period when the wood gives off flammable gases which burn above the fuel with bright flames During this stage of...

Page 20: ...entering of glass in door and or side frames and give all screws a final tightening CREOSOTE FORMATION AND NEED FOR REMOVAL When wood is burned slowly it produces tar and other organic vapors which co...

Page 21: ...ceramic blanket from above the baffle 3 With a 3 16 Allen wrench remove 2 front manifold tube retainer bolts on the air channel under the end of the front tubes NOTE Soak the bolts with penetrating o...

Page 22: ...em Description 1 Ashcatcher 8 Baffle Fiberboard 15 Flue Tab 2 Blower 180 cfm 9 Ceramic Blanket 1 2 16 Top Cast 3 Blower Mount Base 10 Door Latch Box Assembly 17 Brick 2 with holes 4 Blower Housing Cas...

Page 23: ...ual Touch up Paint Warranty Card Door Handle 2 Screws Permanent Label If Fireplace Altered 435 5310 19 Door Assembly with Glass Gold 435 5190 19 Door Assembly with Glass Nickel 435 5300 19 Door Assemb...

Page 24: ...w SP BB3044 GD Panel Trim Set Nickel Small 30 1 2 h x 44 5 8 w SP BB3044 NL Zero Clearance Trim Support Adjustable 9 d x 45 w 2 10 high 841 0990 Zero Clearance Trim Support Adjustable 12 d x 50 w 2 10...

Page 25: ...Page 25 March 27 2008 4100 I ACT WOOD INSERT 250 7201 Rev D R Date of Service Performed By Description of Service Service and Maintenance Log...

Page 26: ...4100 I ACT WOOD INSERT Page 26 March 27 2008 R 250 7201 Rev D Consumer s Notes...

Page 27: ...ome Technologies discontinues the model and two 2 years for optional accessories Adjustments regular maintenance cleaning and temporary repairs do not qualify for a service call fee and will not be co...

Page 28: ...B2 6729551 6736133 6748940 6748942 D320652 D445174 D462436 Canada 1297749 2195264 2225408 or other U S and foreign patents pending Hearth Home Technologies 1445 North Highway Colville WA 99114 Divisio...

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