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4100-I  ACT WOOD INSERT

Page 10

          March 27, 2008

R

250-7201  Rev D

MASONRY FIREPLACE

 

USING DIRECT-CONNECT METHOD

Refer to: Clearances to Combustibles on page 5,  Canadian Installation requirements on page 12,  

Hearth Requirements on page 5 and Zero Clearance Adjustable Support Kit on page 16.

Figure 10A - Installation Into Masonry Fireplace

 

Direct Connect 

 

 Seal Option

Minimum Starter

   

 

Pipe Option

Full Listed

 

Liner Option

Masonry Chimney

Flue Tile 

Mantel

Air-tight Face Seal

Damper Area

INSTALLATION OPTIONS

This product conforms with the UL Standard for Safety 
1482 (USA) and ULC S628 (Canada) in all respects, and 
is approved to UL & ULC safety standards for installation 
and use within a fi replace with a masonry chimney in accor-
dance with NFPA 211, with or without a direct fl ue collar con-
nection.  A starter pipe is required to reach to the bottom of 
the existing fl ue. 

1. Secure the fi replace damper in the open position.  If this 

cannot be accomplished, it will be necessary to remove 
the damper.

2. Seal either the damper area around the chimney liner 

with a high temperature sealant or the fi replace front with 
fi berglass batting.

3. The chimney should be examined for cracks, loose 

mortar, and other signs of deterioration and blockage. 

 

The insert should not be installed until it is determined 
that the chimney is safe for use.  Since an oversized fl ue 
contributes to the accumulation of creosote, the size of 
the fl ue should be checked to determine that it is not too 
large for the insert.  The chimney should also be checked 
to ensure it meets the minimum standard of the National 
Fire Protection Association (NFPA) Standard 211.  The 
following bullets list the more critical requirements for a 
properly constructed chimney:

• 

The masonry wall of the chimney, if brick or modular 
block, must be a minimum of 4 inches (102mm) nominal 
thickness.  A chimney of rubble stone must be at least 12 
inches (305mm) thick

• 

The chimney must have a fi re clay fl ue liner (or equiva-
lent) with a minimum thickness of 5/8” (16mm) and must 
be installed with refractory mortar.  An equivalent liner 
must be a listed chimney liner system or other approved 
material.

•  Cross-sectional area should be no more than 3 times the 

cross-sectional area of the fl ue collar of the insert.  (28 sq 
inch fl ue area x 3 inches = 84 square inches maximum 
chimney area).

• 

A chimney inside the house must have at least two inches 
(51mm) of clearance to the combustible structure.  A chim-
ney outside the house must have at least 1 inch (25mm) 
clearance to the combustible structure.  Non-combustible 
fi re stops must be installed at the spaces where the chim-
ney passes through fl oors and/or ceiling 

(See Figure 8A 

and 8B on page 8)

NOTE: 

 

In Canada, a full reline is required.

METAL HEAT CIRCULATING MASONRY

This product conforms with the safety standard UL1482 

(USA) and ULC S628 (Canada) in all respects and is 

approved to UL & ULC safety standards for installation and 

use within a fi replace with masonry chimney, in accordance 

with NFPA 211, with or without a direct fl ue collar connec-

tion.  A starter pipe is required into existing chimney.

 

Figure 10B 

Installation Into Metal Heat Circulating

Showing Use Of Starter Pipe

Listed Liner

 

Mantel

 

SEAL DAMPER AREA OR FACE SEAL

Summary of Contents for 4100I-GD-B

Page 1: ...ogy ACT O T O T L Tested and Listed by Beaverton Oregon USA OMNI Test Laboratories Inc C US 250 7201D March 27 2008 1445 North Highway Colville WA 99114 2008 R Installation and service of this applian...

Page 2: ...LES LABEL LOCATION Back side of left side panel Manufactured Date Serial Number Model Name Test Lab Report No Model 4100 I 4100 I INSERT INSERT Serial No Num ro De S rie O T O T L Tested and Listed by...

Page 3: ...o Chimney Ring 13 PARTS ACCESSORY INSTALLATION Outside Air Installation 13 Panel Sets and Trim Sets 14 Blower Cord Installation 15 Blower Control Box with Switch 15 Fan Blower Replacement 15 Zero Clea...

Page 4: ...MENSIONS TOP VIEW SIDE VIEW FRONT VIEW 20 7 8 530mm 30 o 10 7 8 276mm 21 5 8 549mm 7 7 8 200mm 16 1 4 413mm C L 24 610mm 30 762mm 12 1 8 308mm 9 5 16 135mm 45 3 4 1162mm A B 30 7 8 784mm 44 3 4 1137mm...

Page 5: ...kness k value 0 84 or equivalent material Zero Clearance Installations USA Only Omni Report 061 S 40 2 In Canada a full length six inch 152mm S635 flue liner required as per ULC S628 CLEARANCES TO COM...

Page 6: ...RECOMMENDATIONS These installation instructions describe the installation and operation of the Quadra Fire 4100 I Wood Insert This insert meets the U S Environmental Protection Agency s 1990 particul...

Page 7: ...ue is convenient when more than one material is used since you can add the R values together whereas you can not do this for k value The HIGHER the R factor means less heat is being conducted through...

Page 8: ...f or structure that is within10 feet 305cm of the chimney measured hori zontally Refer to Figure 8C CHIMNEY REQUIREMENTS Non combustible fire stopping material Minimum 2 inch 51mm clearance from combu...

Page 9: ...ust be followed precisely 7 Use silicone to create an effective vapor barrier at the location were the chimney or other component penetrates to the exterior of the structure 8 Follow the chimney and c...

Page 10: ...hould also be checked to ensure it meets the minimum standard of the National Fire Protection Association NFPA Standard 211 The following bullets list the more critical requirements for a properly con...

Page 11: ...ly attached to the insert flue collar and the chimney top To prevent room air passage to the chimney cavity of the fireplace seal either the damper area around the chimney liner with high temperature...

Page 12: ...up on uneven material when sliding the insert into place See Figure 12B Figure 12A Figure 12B INSTALLATION IN CANADA MASONRY and HEAT CIRCULATING INSTALLATIONS INTO FACTORY BUILT FIREPLACES ARE PROHIB...

Page 13: ...4 NOTE Tabs are shipped from factory in a flat position Bend upwards 90 degrees Figure 13A Tools Needed Phillips Head Screwdriver 1 Remove three screws and cover plate from back side of insert Save t...

Page 14: ...sert with 8 32 sheet metal screws through tabs on bottom lower inside corners on side panels Figure 13B Included in Panel Kit 2 side panels left and right 1 panel top 2 trim pieces 1 trim top 1 fasten...

Page 15: ...wards you See Figure 15D 2 Loosen 4 screws 2 on each side of the motor that secures motor to the housing Remove the motor See Figure 15E 3 Attach new motor using the same screws to the blower housing...

Page 16: ...r top lip and into position on scis sors Place side pieces on first and then front piece The front piece overlaps side pieces NOTE The trim in the Flush Mount Kit is one piece 7 Once you are satisfied...

Page 17: ...OPERATION Before lighting your first fire in the insert make certain that the baffle is correctly positioned It should be resting against the rear support Also refer to care and cleaning of plated su...

Page 18: ...especially important to fully open both controls when reload ing the insert as failure to do so could result in excessive emissions also referred to as opacity After a wood load has been burning on hi...

Page 19: ...irst 5 to 15 minutes Second Stage The next stage of burning the secondary stage is the period when the wood gives off flammable gases which burn above the fuel with bright flames During this stage of...

Page 20: ...entering of glass in door and or side frames and give all screws a final tightening CREOSOTE FORMATION AND NEED FOR REMOVAL When wood is burned slowly it produces tar and other organic vapors which co...

Page 21: ...ceramic blanket from above the baffle 3 With a 3 16 Allen wrench remove 2 front manifold tube retainer bolts on the air channel under the end of the front tubes NOTE Soak the bolts with penetrating o...

Page 22: ...em Description 1 Ashcatcher 8 Baffle Fiberboard 15 Flue Tab 2 Blower 180 cfm 9 Ceramic Blanket 1 2 16 Top Cast 3 Blower Mount Base 10 Door Latch Box Assembly 17 Brick 2 with holes 4 Blower Housing Cas...

Page 23: ...ual Touch up Paint Warranty Card Door Handle 2 Screws Permanent Label If Fireplace Altered 435 5310 19 Door Assembly with Glass Gold 435 5190 19 Door Assembly with Glass Nickel 435 5300 19 Door Assemb...

Page 24: ...w SP BB3044 GD Panel Trim Set Nickel Small 30 1 2 h x 44 5 8 w SP BB3044 NL Zero Clearance Trim Support Adjustable 9 d x 45 w 2 10 high 841 0990 Zero Clearance Trim Support Adjustable 12 d x 50 w 2 10...

Page 25: ...Page 25 March 27 2008 4100 I ACT WOOD INSERT 250 7201 Rev D R Date of Service Performed By Description of Service Service and Maintenance Log...

Page 26: ...4100 I ACT WOOD INSERT Page 26 March 27 2008 R 250 7201 Rev D Consumer s Notes...

Page 27: ...ome Technologies discontinues the model and two 2 years for optional accessories Adjustments regular maintenance cleaning and temporary repairs do not qualify for a service call fee and will not be co...

Page 28: ...B2 6729551 6736133 6748940 6748942 D320652 D445174 D462436 Canada 1297749 2195264 2225408 or other U S and foreign patents pending Hearth Home Technologies 1445 North Highway Colville WA 99114 Divisio...

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