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March 27, 2008

4100-I  ACT WOOD INSERT

250-7201  Rev D

R

1. 

An outside air inlet must be provided for combustion and must 
remain clear of leaves, debris, ice and/or snow.  It must be 
unrestricted while unit is in use to prevent room air starvation 
which can cause smoke spillage and an inability to maintain a 
fi re.  Smoke spillage can also set off smoke alarms.

2. 

Unit must be secured to the mobile home structure.   Remove 
bolts from each side of insert and use plumbers tape to secure 
to structure (a washer may be required). Re-install bolts.  

3. 

Unit must be grounded with #8 solid copper grounding wire or 
equivalent and terminated at each end with N.E.C. approved 
grounding device.

4. The 

factory-built 

fi replace must meet (UM)84-HUD requirements 

for outside combustion air supply to the fi replace fi re chamber 
and the chimney must be listed to UL03 HT or a listed UL-1777 
full length six inch (152mm) diameter liner must be used. It must 
be equipped with a spark arrestor cap and the outside air must 
be installed on the insert. 

(See Figure 9A and installation 

instructions of page 13.

)  

5. Refer 

to 

page 5

 of this manual or the serial number/safety label 

for clearances to combustibles.  The label is located on a beaded 
chain on the left side behind outer skin.

6.  Floor protections requirements on 

page 5

 must be followed 

precisely.

7. 

Use silicone to create an effective vapor barrier at the location were the chimney or other component penetrates to the 
exterior of the structure.

8. 

Follow the chimney and chimney connector manufacturer’s instructions when installing the fl ue system for use in a 
mobile home.

INSTALLATIONS INTO ZERO CLEARANCE 

FIREPLACES IN MOBILE HOMES 

(IN USA ONLY)

WARNING: NEVER DRAW COMBUSTION AIR FROM A WALL, 

FLOOR OR CEILING CAVITY OR FROM ANY ENCLOSED 
SPACE SUCH AS AN ATTIC OR GARAGE.

CAUTION: 

THE STRUCTURAL INTEGRITY OF THE MOBILE HOME 
FLOOR, WALL AND CEILING/ROOF MUST BE MAINTAINED. 
(i.e., DO NOT CUT THROUGH FLOOR JOIST, WALL STUD, 
CEILING TRUSS, ETC.)

WARNING: DO NOT INSTALL IN SLEEPING ROOM.

NOTE:

  Offsets from the vertical, not exceeding 45°, are allowed per Section 905(a) of the Uniform Mechanical Code 

(UMC).  Offsets greater than 45° are considered horizontal and are also allowed, providing the horizontal run does 
not exceed 75% of the vertical height of the vent.  Construction, clearance and termination must be in compliance 
with the UMC Table 9C.  This installation must also complies with NFPA 211.

NOTE:

  Top sections of chimney must be removable to allow maximum clearance of 13.5 ft. (405cm) from ground level for 

transportation purposes.

9. 

Burn wood only.  Other types of fuels may generate poisonous gases (e.g., carbon monoxide).

Spark Arestor Cap

Roof Flashing

Storm Colla

r

Joist Shield/Firestop

Double Wall 
Connector Pipe 

2. Re-install plate 

1. Remove plate 

Figure 9A - Installing Outside Air

Summary of Contents for 4100I-GD-B

Page 1: ...ogy ACT O T O T L Tested and Listed by Beaverton Oregon USA OMNI Test Laboratories Inc C US 250 7201D March 27 2008 1445 North Highway Colville WA 99114 2008 R Installation and service of this applian...

Page 2: ...LES LABEL LOCATION Back side of left side panel Manufactured Date Serial Number Model Name Test Lab Report No Model 4100 I 4100 I INSERT INSERT Serial No Num ro De S rie O T O T L Tested and Listed by...

Page 3: ...o Chimney Ring 13 PARTS ACCESSORY INSTALLATION Outside Air Installation 13 Panel Sets and Trim Sets 14 Blower Cord Installation 15 Blower Control Box with Switch 15 Fan Blower Replacement 15 Zero Clea...

Page 4: ...MENSIONS TOP VIEW SIDE VIEW FRONT VIEW 20 7 8 530mm 30 o 10 7 8 276mm 21 5 8 549mm 7 7 8 200mm 16 1 4 413mm C L 24 610mm 30 762mm 12 1 8 308mm 9 5 16 135mm 45 3 4 1162mm A B 30 7 8 784mm 44 3 4 1137mm...

Page 5: ...kness k value 0 84 or equivalent material Zero Clearance Installations USA Only Omni Report 061 S 40 2 In Canada a full length six inch 152mm S635 flue liner required as per ULC S628 CLEARANCES TO COM...

Page 6: ...RECOMMENDATIONS These installation instructions describe the installation and operation of the Quadra Fire 4100 I Wood Insert This insert meets the U S Environmental Protection Agency s 1990 particul...

Page 7: ...ue is convenient when more than one material is used since you can add the R values together whereas you can not do this for k value The HIGHER the R factor means less heat is being conducted through...

Page 8: ...f or structure that is within10 feet 305cm of the chimney measured hori zontally Refer to Figure 8C CHIMNEY REQUIREMENTS Non combustible fire stopping material Minimum 2 inch 51mm clearance from combu...

Page 9: ...ust be followed precisely 7 Use silicone to create an effective vapor barrier at the location were the chimney or other component penetrates to the exterior of the structure 8 Follow the chimney and c...

Page 10: ...hould also be checked to ensure it meets the minimum standard of the National Fire Protection Association NFPA Standard 211 The following bullets list the more critical requirements for a properly con...

Page 11: ...ly attached to the insert flue collar and the chimney top To prevent room air passage to the chimney cavity of the fireplace seal either the damper area around the chimney liner with high temperature...

Page 12: ...up on uneven material when sliding the insert into place See Figure 12B Figure 12A Figure 12B INSTALLATION IN CANADA MASONRY and HEAT CIRCULATING INSTALLATIONS INTO FACTORY BUILT FIREPLACES ARE PROHIB...

Page 13: ...4 NOTE Tabs are shipped from factory in a flat position Bend upwards 90 degrees Figure 13A Tools Needed Phillips Head Screwdriver 1 Remove three screws and cover plate from back side of insert Save t...

Page 14: ...sert with 8 32 sheet metal screws through tabs on bottom lower inside corners on side panels Figure 13B Included in Panel Kit 2 side panels left and right 1 panel top 2 trim pieces 1 trim top 1 fasten...

Page 15: ...wards you See Figure 15D 2 Loosen 4 screws 2 on each side of the motor that secures motor to the housing Remove the motor See Figure 15E 3 Attach new motor using the same screws to the blower housing...

Page 16: ...r top lip and into position on scis sors Place side pieces on first and then front piece The front piece overlaps side pieces NOTE The trim in the Flush Mount Kit is one piece 7 Once you are satisfied...

Page 17: ...OPERATION Before lighting your first fire in the insert make certain that the baffle is correctly positioned It should be resting against the rear support Also refer to care and cleaning of plated su...

Page 18: ...especially important to fully open both controls when reload ing the insert as failure to do so could result in excessive emissions also referred to as opacity After a wood load has been burning on hi...

Page 19: ...irst 5 to 15 minutes Second Stage The next stage of burning the secondary stage is the period when the wood gives off flammable gases which burn above the fuel with bright flames During this stage of...

Page 20: ...entering of glass in door and or side frames and give all screws a final tightening CREOSOTE FORMATION AND NEED FOR REMOVAL When wood is burned slowly it produces tar and other organic vapors which co...

Page 21: ...ceramic blanket from above the baffle 3 With a 3 16 Allen wrench remove 2 front manifold tube retainer bolts on the air channel under the end of the front tubes NOTE Soak the bolts with penetrating o...

Page 22: ...em Description 1 Ashcatcher 8 Baffle Fiberboard 15 Flue Tab 2 Blower 180 cfm 9 Ceramic Blanket 1 2 16 Top Cast 3 Blower Mount Base 10 Door Latch Box Assembly 17 Brick 2 with holes 4 Blower Housing Cas...

Page 23: ...ual Touch up Paint Warranty Card Door Handle 2 Screws Permanent Label If Fireplace Altered 435 5310 19 Door Assembly with Glass Gold 435 5190 19 Door Assembly with Glass Nickel 435 5300 19 Door Assemb...

Page 24: ...w SP BB3044 GD Panel Trim Set Nickel Small 30 1 2 h x 44 5 8 w SP BB3044 NL Zero Clearance Trim Support Adjustable 9 d x 45 w 2 10 high 841 0990 Zero Clearance Trim Support Adjustable 12 d x 50 w 2 10...

Page 25: ...Page 25 March 27 2008 4100 I ACT WOOD INSERT 250 7201 Rev D R Date of Service Performed By Description of Service Service and Maintenance Log...

Page 26: ...4100 I ACT WOOD INSERT Page 26 March 27 2008 R 250 7201 Rev D Consumer s Notes...

Page 27: ...ome Technologies discontinues the model and two 2 years for optional accessories Adjustments regular maintenance cleaning and temporary repairs do not qualify for a service call fee and will not be co...

Page 28: ...B2 6729551 6736133 6748940 6748942 D320652 D445174 D462436 Canada 1297749 2195264 2225408 or other U S and foreign patents pending Hearth Home Technologies 1445 North Highway Colville WA 99114 Divisio...

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