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Page 7

 

March 27, 2008

4100-I  ACT WOOD INSERT

250-7201  Rev D

R

IF INSTALLING THIS MODEL TO A MASONRY CHIMNEY, 
ALWAYS BE SURE THE CHIMNEY IS IN GOOD CONDITION 
AND THAT IT MEETS THE MINIMUM STANDARDS OF THE 
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA) 
STANDARD 211.  A FACTORY BUILT CHIMNEY MUST BE 
6 INCH (152mm) UL103 HT AND ULC S629.

THIS APPLIANCE IS MADE WITH A 6 INCH (152mm) DIAM-
ETER CHIMNEY CONNECTOR AS THE FLUE COLLAR ON 
THE UNIT.  CHANGING THE DIAMETER OF THE CHIMNEY 
CAN AFFECT DRAFT AND CAUSE POOR PERFOR-
MANCE.  IT IS NOT RECOMMENDED TO USE OFFSETS 
OR ELBOWS AT ALTITUDES ABOVE 4000 FEET ABOVE 
SEA LEVEL OR WHEN THERE ARE OTHER FACTORS 
THAT AFFECT FLUE DRAFT.  SEE PAGE 5.

CAUTION:  THIS APPLIANCE IS HOT WHILE IN OPERA-
TION AND MAY REMAIN SO UP TO 40 MINUTES OR 
LONGER AFTER THERE IS NO FUEL IN THE FIREBOX.   
IF THIS APPLIANCE IS IN A HIGH TRAFFIC AREA OR 
CHILDREN MAY BE NEAR, IT IS RECOMMENDED THAT 
YOU PURCHASE A DECORATIVE BARRIER TO GO IN 
FRONT OF THE APPLIANCE.

CALCULATING ALTERNATE FLOOR 
PROTECTION MATERIAL 

Thermal Conductivity: k value

The k value indicates the amount of heat (in BTU’s) that will fl ow 
in 1 hour through 1 square foot of a uniform material 1 inch thick 
for each degree (F) of temperature difference from one side of 
the material to the other.  The LOWER the k factor means less 
heat is being conducted through the non-combustible material to 
the combustible material beneath it.  The k value of a material 
must be equal or smaller then the required k value to be accept-
able.
  (BTU) 

(inch)

  (foot

2

 (hour) (

o

F)

Thermal Resistance: R value

The R value is a measure of a material’s resisteance to heat 
transfer.  R value is convenient when more than one material is 
used since you can add the R values together, whereas you can 
not do this for k value.  The HIGHER the R factor means less 
heat is being conducted through the non-combustible material to 
the combustible material beneath it.  The R value of a material 
must be equal or larger then the required R value to be accept-
able.

Converting k to R:

Divide 1 by k and multiply the results times the thickness in inch-
es of the material.

 

R = 1/k x inches of thickness

Converting R to k:

Divide the inches of thickness by R.

 

k = inches of thickness/R

Calculations:

Example: Floor protection requires k value of 0.84 and 3/4 inch 
thick.

Alternative material has a k value of 0.6 and is 3/4 inch thick.

Divide 0.6 by .75 = k value of 0.80.  This k value is smaller than 
0.84 and therefore is acceptable.

GENERAL INSTALLATION PROCEDURE

• 

DO NOT CONNECT THIS UNIT TO A CHIMNEY 
FLUE SERVING ANOTHER APPLIANCE.

• 

Install liner, if required, for your chosen installation.

• 

Attach metal warning plate to the back of the fi replace 

with screws or nails.

• 

Set appliance on the hearth (See Hearth Requirements 

page 5 

and Support Kit information on 

page 16.

)

• 

Complete the vent connection required for your instal-

lation type.

•  

Relocate plate for Outside Air. (Required for Mobile 
Home Installation) 

page 13

;  Assemble Panel Set 

and Cast Trim Set or the Basic Panel & Trim Set and 
install as one piece. 

See page 14.

• 

Position unit into fi replace leaving width enough for fi ber-

glass batting to be inserted around face seal.

• 

Work unit securely into the fi replace using sheet metal 
shims if leveling bolts are needed.  

See Figure 12B on 

page 12.

• 

Remove all labels from glass prior to building fi rst fi re.

• 

Ensure that plated surfaces are cleaned prior to build-

ing fi rst fi re. 

See page 20

.

• 

Read Operation Instructions found on 

pages 18 and 

19.

Summary of Contents for 4100I-GD-B

Page 1: ...ogy ACT O T O T L Tested and Listed by Beaverton Oregon USA OMNI Test Laboratories Inc C US 250 7201D March 27 2008 1445 North Highway Colville WA 99114 2008 R Installation and service of this applian...

Page 2: ...LES LABEL LOCATION Back side of left side panel Manufactured Date Serial Number Model Name Test Lab Report No Model 4100 I 4100 I INSERT INSERT Serial No Num ro De S rie O T O T L Tested and Listed by...

Page 3: ...o Chimney Ring 13 PARTS ACCESSORY INSTALLATION Outside Air Installation 13 Panel Sets and Trim Sets 14 Blower Cord Installation 15 Blower Control Box with Switch 15 Fan Blower Replacement 15 Zero Clea...

Page 4: ...MENSIONS TOP VIEW SIDE VIEW FRONT VIEW 20 7 8 530mm 30 o 10 7 8 276mm 21 5 8 549mm 7 7 8 200mm 16 1 4 413mm C L 24 610mm 30 762mm 12 1 8 308mm 9 5 16 135mm 45 3 4 1162mm A B 30 7 8 784mm 44 3 4 1137mm...

Page 5: ...kness k value 0 84 or equivalent material Zero Clearance Installations USA Only Omni Report 061 S 40 2 In Canada a full length six inch 152mm S635 flue liner required as per ULC S628 CLEARANCES TO COM...

Page 6: ...RECOMMENDATIONS These installation instructions describe the installation and operation of the Quadra Fire 4100 I Wood Insert This insert meets the U S Environmental Protection Agency s 1990 particul...

Page 7: ...ue is convenient when more than one material is used since you can add the R values together whereas you can not do this for k value The HIGHER the R factor means less heat is being conducted through...

Page 8: ...f or structure that is within10 feet 305cm of the chimney measured hori zontally Refer to Figure 8C CHIMNEY REQUIREMENTS Non combustible fire stopping material Minimum 2 inch 51mm clearance from combu...

Page 9: ...ust be followed precisely 7 Use silicone to create an effective vapor barrier at the location were the chimney or other component penetrates to the exterior of the structure 8 Follow the chimney and c...

Page 10: ...hould also be checked to ensure it meets the minimum standard of the National Fire Protection Association NFPA Standard 211 The following bullets list the more critical requirements for a properly con...

Page 11: ...ly attached to the insert flue collar and the chimney top To prevent room air passage to the chimney cavity of the fireplace seal either the damper area around the chimney liner with high temperature...

Page 12: ...up on uneven material when sliding the insert into place See Figure 12B Figure 12A Figure 12B INSTALLATION IN CANADA MASONRY and HEAT CIRCULATING INSTALLATIONS INTO FACTORY BUILT FIREPLACES ARE PROHIB...

Page 13: ...4 NOTE Tabs are shipped from factory in a flat position Bend upwards 90 degrees Figure 13A Tools Needed Phillips Head Screwdriver 1 Remove three screws and cover plate from back side of insert Save t...

Page 14: ...sert with 8 32 sheet metal screws through tabs on bottom lower inside corners on side panels Figure 13B Included in Panel Kit 2 side panels left and right 1 panel top 2 trim pieces 1 trim top 1 fasten...

Page 15: ...wards you See Figure 15D 2 Loosen 4 screws 2 on each side of the motor that secures motor to the housing Remove the motor See Figure 15E 3 Attach new motor using the same screws to the blower housing...

Page 16: ...r top lip and into position on scis sors Place side pieces on first and then front piece The front piece overlaps side pieces NOTE The trim in the Flush Mount Kit is one piece 7 Once you are satisfied...

Page 17: ...OPERATION Before lighting your first fire in the insert make certain that the baffle is correctly positioned It should be resting against the rear support Also refer to care and cleaning of plated su...

Page 18: ...especially important to fully open both controls when reload ing the insert as failure to do so could result in excessive emissions also referred to as opacity After a wood load has been burning on hi...

Page 19: ...irst 5 to 15 minutes Second Stage The next stage of burning the secondary stage is the period when the wood gives off flammable gases which burn above the fuel with bright flames During this stage of...

Page 20: ...entering of glass in door and or side frames and give all screws a final tightening CREOSOTE FORMATION AND NEED FOR REMOVAL When wood is burned slowly it produces tar and other organic vapors which co...

Page 21: ...ceramic blanket from above the baffle 3 With a 3 16 Allen wrench remove 2 front manifold tube retainer bolts on the air channel under the end of the front tubes NOTE Soak the bolts with penetrating o...

Page 22: ...em Description 1 Ashcatcher 8 Baffle Fiberboard 15 Flue Tab 2 Blower 180 cfm 9 Ceramic Blanket 1 2 16 Top Cast 3 Blower Mount Base 10 Door Latch Box Assembly 17 Brick 2 with holes 4 Blower Housing Cas...

Page 23: ...ual Touch up Paint Warranty Card Door Handle 2 Screws Permanent Label If Fireplace Altered 435 5310 19 Door Assembly with Glass Gold 435 5190 19 Door Assembly with Glass Nickel 435 5300 19 Door Assemb...

Page 24: ...w SP BB3044 GD Panel Trim Set Nickel Small 30 1 2 h x 44 5 8 w SP BB3044 NL Zero Clearance Trim Support Adjustable 9 d x 45 w 2 10 high 841 0990 Zero Clearance Trim Support Adjustable 12 d x 50 w 2 10...

Page 25: ...Page 25 March 27 2008 4100 I ACT WOOD INSERT 250 7201 Rev D R Date of Service Performed By Description of Service Service and Maintenance Log...

Page 26: ...4100 I ACT WOOD INSERT Page 26 March 27 2008 R 250 7201 Rev D Consumer s Notes...

Page 27: ...ome Technologies discontinues the model and two 2 years for optional accessories Adjustments regular maintenance cleaning and temporary repairs do not qualify for a service call fee and will not be co...

Page 28: ...B2 6729551 6736133 6748940 6748942 D320652 D445174 D462436 Canada 1297749 2195264 2225408 or other U S and foreign patents pending Hearth Home Technologies 1445 North Highway Colville WA 99114 Divisio...

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