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4100-I  ACT WOOD INSERT

Page 20

          March 27, 2008

R

250-7201  Rev D

 

MAINTENANCE

CARE AND CLEANING OF PLATED SURFACES

IMPORTANT:

  You must clean all the fi ngerprints and oils from the plated surfaces before fi ring the insert for the fi rst time. 

Use warm soapy water and a soft rag, glass cleaner and a paper towel, or vinegar and a paper towel to remove the oils.  DO 
NOT use abrasive cleaners! If not cleaned properly prior to lighting the fi rst fi re, the oils can cause permanent stains.  The 
plating will be cured upon fi ring of the insert and oils will no longer affect the fi nish.  Subsequently, little maintenance is then 
required.  Wipe clean as needed with a soft towel.  

CARE AND CLEANING OF GLASS

NOTE:  Remove all labels from glass prior to lighting the fi rst fi re.

Quadra-Fire inserts are equipped with super heat resistant ceramic glass which can only be broken by impact or misuse.  
Clean glass with any non-abrasive glass cleaner.  Abrasive cleaners may scratch and cause glass to crack.  Inspect glass 
regularly.  If you fi nd a crack or break, immediately put the fi re out and return the door to your authorized dealer for replace-
ment of glass before further use.  Do not substitute materials for glass replacement.

GLASS REPLACEMENT INSTRUCTIONS

Replace with 5mm ceramic glass only

1.  Remove door from insert and lay on a padded fl at surface.
2.  Remove glass retainer screws using a Phillips screwdriver.
3.  Lift glass out of the door frame and/or side frames.
4.  Lay new glass with fi berglass tape around it into door frame and/or side frames.
5.  Place glass retainers over the fi berglass tape on the edges of the glass and re-install screws.  Be sure glass
     is centered in the opening (i.e. same space top and bottom, left and right).
6.  Tighten screws enough to hold frame and glass in place.
7.  Check again for centering of glass in door and/or side frames and give all screws a fi nal tightening.

CREOSOTE FORMATION AND NEED FOR REMOVAL

When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture, and, in turn 
forms creosote.  These creosote vapors condense in the relatively cool chimney fl ue when a fi re is newly started, or from a 
slowly burning fi re, and accumulate on the fl ue lining of the chimney.

A build up of creosote can then be ignited by sparks rising up the chimney.  When ignited, this situation makes an extremely 
hot fi re which may damage the chimney and even destroy your home. The chimney connector and chimney should be 
inspected at least once every two months during the heating season to determine if a creosote buildup has occurred.  It is 
extremely important that this residue is removed at regular intervals, usually once a year depending on your burning habits, 
to prevent the occurrence of a chimney fi re. It is highly recommended that you contact a professional chimney cleaner for 
this area of maintenance.

CHIMNEY

If your type of installation involves a full reline of the chimney, it will be necessary to either remove the baffl e from the insert, 
or remove the insert from the fi replace and disconnect the vent prior to cleaning the chimney.  Refer to 

page 20 

in this 

manual for instructions on Baffl e Removal.

If your type of installation is direct connect within a masonry chimney, the insert will need to be pulled out from the fi replace 
and disconnected from the fl ue prior to cleaning the chimney.  The creosote can either be caught in a large garbage bag 
secured to the pipe or swept and vacuumed out of the fi replace.  Reconnect the pipe and re-install the insert following 
installation instructions in this manual on 

page 9.

WARNING!  DO NOT CLEAN GLASS WHEN HOT.

WARNING!  DO NOT SLAM INSERT DOOR OR 
IMPACT THE GLASS WHEN CLOSING THE DOOR, 
MAKE SURE THAT LOGS DO NOT PROTRUDE 
AGAINST THE GLASS.

WARNING!  DO NOT OPERATE WITH BROKEN 

GLASS.

Summary of Contents for 4100I-GD-B

Page 1: ...ogy ACT O T O T L Tested and Listed by Beaverton Oregon USA OMNI Test Laboratories Inc C US 250 7201D March 27 2008 1445 North Highway Colville WA 99114 2008 R Installation and service of this applian...

Page 2: ...LES LABEL LOCATION Back side of left side panel Manufactured Date Serial Number Model Name Test Lab Report No Model 4100 I 4100 I INSERT INSERT Serial No Num ro De S rie O T O T L Tested and Listed by...

Page 3: ...o Chimney Ring 13 PARTS ACCESSORY INSTALLATION Outside Air Installation 13 Panel Sets and Trim Sets 14 Blower Cord Installation 15 Blower Control Box with Switch 15 Fan Blower Replacement 15 Zero Clea...

Page 4: ...MENSIONS TOP VIEW SIDE VIEW FRONT VIEW 20 7 8 530mm 30 o 10 7 8 276mm 21 5 8 549mm 7 7 8 200mm 16 1 4 413mm C L 24 610mm 30 762mm 12 1 8 308mm 9 5 16 135mm 45 3 4 1162mm A B 30 7 8 784mm 44 3 4 1137mm...

Page 5: ...kness k value 0 84 or equivalent material Zero Clearance Installations USA Only Omni Report 061 S 40 2 In Canada a full length six inch 152mm S635 flue liner required as per ULC S628 CLEARANCES TO COM...

Page 6: ...RECOMMENDATIONS These installation instructions describe the installation and operation of the Quadra Fire 4100 I Wood Insert This insert meets the U S Environmental Protection Agency s 1990 particul...

Page 7: ...ue is convenient when more than one material is used since you can add the R values together whereas you can not do this for k value The HIGHER the R factor means less heat is being conducted through...

Page 8: ...f or structure that is within10 feet 305cm of the chimney measured hori zontally Refer to Figure 8C CHIMNEY REQUIREMENTS Non combustible fire stopping material Minimum 2 inch 51mm clearance from combu...

Page 9: ...ust be followed precisely 7 Use silicone to create an effective vapor barrier at the location were the chimney or other component penetrates to the exterior of the structure 8 Follow the chimney and c...

Page 10: ...hould also be checked to ensure it meets the minimum standard of the National Fire Protection Association NFPA Standard 211 The following bullets list the more critical requirements for a properly con...

Page 11: ...ly attached to the insert flue collar and the chimney top To prevent room air passage to the chimney cavity of the fireplace seal either the damper area around the chimney liner with high temperature...

Page 12: ...up on uneven material when sliding the insert into place See Figure 12B Figure 12A Figure 12B INSTALLATION IN CANADA MASONRY and HEAT CIRCULATING INSTALLATIONS INTO FACTORY BUILT FIREPLACES ARE PROHIB...

Page 13: ...4 NOTE Tabs are shipped from factory in a flat position Bend upwards 90 degrees Figure 13A Tools Needed Phillips Head Screwdriver 1 Remove three screws and cover plate from back side of insert Save t...

Page 14: ...sert with 8 32 sheet metal screws through tabs on bottom lower inside corners on side panels Figure 13B Included in Panel Kit 2 side panels left and right 1 panel top 2 trim pieces 1 trim top 1 fasten...

Page 15: ...wards you See Figure 15D 2 Loosen 4 screws 2 on each side of the motor that secures motor to the housing Remove the motor See Figure 15E 3 Attach new motor using the same screws to the blower housing...

Page 16: ...r top lip and into position on scis sors Place side pieces on first and then front piece The front piece overlaps side pieces NOTE The trim in the Flush Mount Kit is one piece 7 Once you are satisfied...

Page 17: ...OPERATION Before lighting your first fire in the insert make certain that the baffle is correctly positioned It should be resting against the rear support Also refer to care and cleaning of plated su...

Page 18: ...especially important to fully open both controls when reload ing the insert as failure to do so could result in excessive emissions also referred to as opacity After a wood load has been burning on hi...

Page 19: ...irst 5 to 15 minutes Second Stage The next stage of burning the secondary stage is the period when the wood gives off flammable gases which burn above the fuel with bright flames During this stage of...

Page 20: ...entering of glass in door and or side frames and give all screws a final tightening CREOSOTE FORMATION AND NEED FOR REMOVAL When wood is burned slowly it produces tar and other organic vapors which co...

Page 21: ...ceramic blanket from above the baffle 3 With a 3 16 Allen wrench remove 2 front manifold tube retainer bolts on the air channel under the end of the front tubes NOTE Soak the bolts with penetrating o...

Page 22: ...em Description 1 Ashcatcher 8 Baffle Fiberboard 15 Flue Tab 2 Blower 180 cfm 9 Ceramic Blanket 1 2 16 Top Cast 3 Blower Mount Base 10 Door Latch Box Assembly 17 Brick 2 with holes 4 Blower Housing Cas...

Page 23: ...ual Touch up Paint Warranty Card Door Handle 2 Screws Permanent Label If Fireplace Altered 435 5310 19 Door Assembly with Glass Gold 435 5190 19 Door Assembly with Glass Nickel 435 5300 19 Door Assemb...

Page 24: ...w SP BB3044 GD Panel Trim Set Nickel Small 30 1 2 h x 44 5 8 w SP BB3044 NL Zero Clearance Trim Support Adjustable 9 d x 45 w 2 10 high 841 0990 Zero Clearance Trim Support Adjustable 12 d x 50 w 2 10...

Page 25: ...Page 25 March 27 2008 4100 I ACT WOOD INSERT 250 7201 Rev D R Date of Service Performed By Description of Service Service and Maintenance Log...

Page 26: ...4100 I ACT WOOD INSERT Page 26 March 27 2008 R 250 7201 Rev D Consumer s Notes...

Page 27: ...ome Technologies discontinues the model and two 2 years for optional accessories Adjustments regular maintenance cleaning and temporary repairs do not qualify for a service call fee and will not be co...

Page 28: ...B2 6729551 6736133 6748940 6748942 D320652 D445174 D462436 Canada 1297749 2195264 2225408 or other U S and foreign patents pending Hearth Home Technologies 1445 North Highway Colville WA 99114 Divisio...

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