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Page 19

 

March 27, 2008

4100-I  ACT WOOD INSERT

250-7201  Rev D

R

Start-Up Air Control 

Primary Air Control

Figure 19A

OPEN - PUSH IN

CLOSE - PULL OUT

 BURNING PROCESS

In recent years there has been an increasing concern about 
air quality.  Much of the blame for poor air quality has been 
placed on the burning of wood for home heating. In order to 
improve the situation, we at Quadra-Fire have developed 
cleaner-burning wood stoves and inserts that surpass the 
requirements for emissions established by our governing 
agencies.  These appliances must be properly operated in 
order to insure that they perform the way they are designed 
to perform.  Improper operation can turn most any wood stove  
or insert into a smoldering environmental hazard.

 Kindling or First Stage

It helps to know a little about the actual process of burning 
in order to understand what goes on inside a wood burning 
appliance.  The fi rst stage of burning is called the kindling 
stage.  In this stage, the wood is heated to a temperature high 
enough to evaporate the moisture which is present in all wood.  
The wood will reach the boiling point of water (212°F) and will 
not get any hotter until the water is evaporated.  This process 
takes heat from the coals and tends to cool the appliance.

Fire requires three things to burn - fuel, air and heat.  So, if 
heat is robbed from the appliance during the drying stage, the 
new load of wood has reduced the chances for a good clean 
burn.  For this reason, it is always best to burn dry, seasoned 
fi rewood.  When the wood isn’t dry, you must open the air 
controls and burn at a high burn setting for a longer time to 
start it burning.  The heat generated from the fi re should be 
warming your home and establishing the fl ue draft, not evapo-
rating the moisture out of wet, unseasoned wood, resulting 
in wasted heat.

The air control in the right side of the grille, bottom rod,  is 
called the Start-Up Air Control; it is used during the kindling 
stage of burning.  It must be closed (pulled out) after the fi rst 
5 to 15 minutes.

Second Stage

The next stage of burning, the secondary stage, is the period 
when the wood gives off fl ammable gases which burn above 
the fuel with bright fl ames.  During this stage of burning it is 
very important that the fl ames be maintained and not allowed 
to go out.  This will ensure the cleanest possible fi re.  If you 
are adjusting for a low burn rate, you should close down the 
air to the point where you can still maintain some fl ame.  If 
the fl ames tend to go out, it is set too low for your burning 
conditions.  The air control, located at the right of the grille, 
top rod,  is the one used to adjust for burn rates.  This is called 
the Primary Air Control.  

Figure 19A.

 Final Stage

T

he fi nal stage of burning is the charcoal stage.  This occurs 

when the fl ammable gases have been mostly burned and 
only charcoal remains.  This is a naturally clean portion of 
the burn.  The coals burn with hot blue fl ames.  

It is very important to reload your appliance while enough 
lively hot coals remain in order to provide the amount of heat 
needed to dry and rekindle the next load of wood.  It is best 
to open the air controls for a short while 

before reloading

.  

This livens up the coal bed.  Open door slowly so that ash or 
smoke does not exit appliance through opening.  You should 
also break up any large chunks and distribute the coals so 
that the new wood is laid on hot coals.

Air quality is important to all of us, and if we choose to use 
wood to heat our homes we should do so responsibly.  To do 
this we need to learn to burn our stoves in the cleanest way 
possible.  Doing this will allow us to continue using our wood 
stoves for many years to come.

Start-up System

The combustion air enters at the rear of the fi rebox through 
the rear air tubes.  This air supply is controlled by the Start-
up Air Control.  

Primary Air System

The primary air enters at the upper front of the fi rebox, near 
the top of the glass door.  This preheated air supplies the 
necessary fresh oxygen to mix with the unburned gases, 
helping to create second, third and fourth combustions.  This 
air is regulated by the Primary Air Control.  For more primary 
air push control “IN”, for less air pull control “OUT”.

AIR CONTROLS

Summary of Contents for 4100I-GD-B

Page 1: ...ogy ACT O T O T L Tested and Listed by Beaverton Oregon USA OMNI Test Laboratories Inc C US 250 7201D March 27 2008 1445 North Highway Colville WA 99114 2008 R Installation and service of this applian...

Page 2: ...LES LABEL LOCATION Back side of left side panel Manufactured Date Serial Number Model Name Test Lab Report No Model 4100 I 4100 I INSERT INSERT Serial No Num ro De S rie O T O T L Tested and Listed by...

Page 3: ...o Chimney Ring 13 PARTS ACCESSORY INSTALLATION Outside Air Installation 13 Panel Sets and Trim Sets 14 Blower Cord Installation 15 Blower Control Box with Switch 15 Fan Blower Replacement 15 Zero Clea...

Page 4: ...MENSIONS TOP VIEW SIDE VIEW FRONT VIEW 20 7 8 530mm 30 o 10 7 8 276mm 21 5 8 549mm 7 7 8 200mm 16 1 4 413mm C L 24 610mm 30 762mm 12 1 8 308mm 9 5 16 135mm 45 3 4 1162mm A B 30 7 8 784mm 44 3 4 1137mm...

Page 5: ...kness k value 0 84 or equivalent material Zero Clearance Installations USA Only Omni Report 061 S 40 2 In Canada a full length six inch 152mm S635 flue liner required as per ULC S628 CLEARANCES TO COM...

Page 6: ...RECOMMENDATIONS These installation instructions describe the installation and operation of the Quadra Fire 4100 I Wood Insert This insert meets the U S Environmental Protection Agency s 1990 particul...

Page 7: ...ue is convenient when more than one material is used since you can add the R values together whereas you can not do this for k value The HIGHER the R factor means less heat is being conducted through...

Page 8: ...f or structure that is within10 feet 305cm of the chimney measured hori zontally Refer to Figure 8C CHIMNEY REQUIREMENTS Non combustible fire stopping material Minimum 2 inch 51mm clearance from combu...

Page 9: ...ust be followed precisely 7 Use silicone to create an effective vapor barrier at the location were the chimney or other component penetrates to the exterior of the structure 8 Follow the chimney and c...

Page 10: ...hould also be checked to ensure it meets the minimum standard of the National Fire Protection Association NFPA Standard 211 The following bullets list the more critical requirements for a properly con...

Page 11: ...ly attached to the insert flue collar and the chimney top To prevent room air passage to the chimney cavity of the fireplace seal either the damper area around the chimney liner with high temperature...

Page 12: ...up on uneven material when sliding the insert into place See Figure 12B Figure 12A Figure 12B INSTALLATION IN CANADA MASONRY and HEAT CIRCULATING INSTALLATIONS INTO FACTORY BUILT FIREPLACES ARE PROHIB...

Page 13: ...4 NOTE Tabs are shipped from factory in a flat position Bend upwards 90 degrees Figure 13A Tools Needed Phillips Head Screwdriver 1 Remove three screws and cover plate from back side of insert Save t...

Page 14: ...sert with 8 32 sheet metal screws through tabs on bottom lower inside corners on side panels Figure 13B Included in Panel Kit 2 side panels left and right 1 panel top 2 trim pieces 1 trim top 1 fasten...

Page 15: ...wards you See Figure 15D 2 Loosen 4 screws 2 on each side of the motor that secures motor to the housing Remove the motor See Figure 15E 3 Attach new motor using the same screws to the blower housing...

Page 16: ...r top lip and into position on scis sors Place side pieces on first and then front piece The front piece overlaps side pieces NOTE The trim in the Flush Mount Kit is one piece 7 Once you are satisfied...

Page 17: ...OPERATION Before lighting your first fire in the insert make certain that the baffle is correctly positioned It should be resting against the rear support Also refer to care and cleaning of plated su...

Page 18: ...especially important to fully open both controls when reload ing the insert as failure to do so could result in excessive emissions also referred to as opacity After a wood load has been burning on hi...

Page 19: ...irst 5 to 15 minutes Second Stage The next stage of burning the secondary stage is the period when the wood gives off flammable gases which burn above the fuel with bright flames During this stage of...

Page 20: ...entering of glass in door and or side frames and give all screws a final tightening CREOSOTE FORMATION AND NEED FOR REMOVAL When wood is burned slowly it produces tar and other organic vapors which co...

Page 21: ...ceramic blanket from above the baffle 3 With a 3 16 Allen wrench remove 2 front manifold tube retainer bolts on the air channel under the end of the front tubes NOTE Soak the bolts with penetrating o...

Page 22: ...em Description 1 Ashcatcher 8 Baffle Fiberboard 15 Flue Tab 2 Blower 180 cfm 9 Ceramic Blanket 1 2 16 Top Cast 3 Blower Mount Base 10 Door Latch Box Assembly 17 Brick 2 with holes 4 Blower Housing Cas...

Page 23: ...ual Touch up Paint Warranty Card Door Handle 2 Screws Permanent Label If Fireplace Altered 435 5310 19 Door Assembly with Glass Gold 435 5190 19 Door Assembly with Glass Nickel 435 5300 19 Door Assemb...

Page 24: ...w SP BB3044 GD Panel Trim Set Nickel Small 30 1 2 h x 44 5 8 w SP BB3044 NL Zero Clearance Trim Support Adjustable 9 d x 45 w 2 10 high 841 0990 Zero Clearance Trim Support Adjustable 12 d x 50 w 2 10...

Page 25: ...Page 25 March 27 2008 4100 I ACT WOOD INSERT 250 7201 Rev D R Date of Service Performed By Description of Service Service and Maintenance Log...

Page 26: ...4100 I ACT WOOD INSERT Page 26 March 27 2008 R 250 7201 Rev D Consumer s Notes...

Page 27: ...ome Technologies discontinues the model and two 2 years for optional accessories Adjustments regular maintenance cleaning and temporary repairs do not qualify for a service call fee and will not be co...

Page 28: ...B2 6729551 6736133 6748940 6748942 D320652 D445174 D462436 Canada 1297749 2195264 2225408 or other U S and foreign patents pending Hearth Home Technologies 1445 North Highway Colville WA 99114 Divisio...

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