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TABLE OF CONTENTS 

SM-PSPC5-01-E/12-2007 

SERVICE MANAUL PSPC5 

Page 5 of 73 

 
 
 

INDEX 

 
 
 

INTRODUCTION ................................................................................................................................................7

 

LIABILITY

............................................................................................................................................... 9

 

GENERAL

............................................................................................................................................... 9

 

COPYRIGHT

........................................................................................................................................... 9

 

GENERAL

............................................................................................................................................. 10

 

SAFETY REGULATIONS

.......................................................................................................................... 10

 

LEGAL REGULATIONS

............................................................................................................................ 10

 

HOW TO USE THIS MANUAL

? ................................................................................................................. 10

 

TARGET GROUPS

................................................................................................................................. 11

 

SYMBOLS

............................................................................................................................................ 11

 

EXPLANATION OF MACHINE TAG

............................................................................................................ 12

 

ADDRESS PRINZEN

............................................................................................................................... 13

 

1.

 

SAFETY..................................................................................................................................................15

 

GENERAL

............................................................................................................................................. 16

 

SAFETY INSPECTION PROCEDURE

......................................................................................................... 16

 

SAFETY REGULATIONS

.......................................................................................................................... 17

 

SAFETY PROVISIONS

............................................................................................................................ 18

 

DEFINITION OF SAFETY DEVICES

............................................................................................................ 18

 

WARNING LABELS

................................................................................................................................. 19

 

2.

 

INSTALLATION .....................................................................................................................................21

 

SAFETY REGULATIONS

.......................................................................................................................... 22

 

TRANSPORT

......................................................................................................................................... 22

 

STORAGE

............................................................................................................................................ 22

 

ASSEMBLY AND INSTALLATION

............................................................................................................... 22

 

PREPARATION

...................................................................................................................................... 23

 

FACILITIES

........................................................................................................................................... 23

 

INSTALLATION DATA

............................................................................................................................. 23

 

INSTALLATION

...................................................................................................................................... 24

 

SAFETY REGULATIONS

.......................................................................................................................... 24

 

PACKER

....................................................................................................................................................................................................... 24

 

OUTPUT CONVEYOR

.................................................................................................................................................................................... 25

 

ELECTRICAL CONNECTION OUTPUT CONVEYOR TO PACKER

...................................................................................................................... 26

 

V

ACUUM HEAD PROTECTION

..................................................................................................................................................................... 26

 

POWER AND AIR SUPPLY

............................................................................................................................................................................. 27

 

DIRECTION OF ROTATION OUTPUT CONVEYOR

.......................................................................................................................................... 28

 

TESTING

...................................................................................................................................................................................................... 28

 

FIRST EGG

................................................................................................................................................................................................... 29

 

OUTPUT CONVEYOR POSITION

.................................................................................................................................................................... 29

 

CONNECTION EGG COLLECTING CONVEYOR

.............................................................................................................................................. 31

 

DISASSEMBLY

...................................................................................................................................... 32

 

3.

 

COMPONENTS ADJUSTMENTS..........................................................................................................33

 

G

ENERAL ADJUSTMENTS

...................................................................................................................... 34

 

SAFETY REGULATIONS

.......................................................................................................................... 34

 

PHOTO SWITCHES

....................................................................................................................................................................................... 34

 

INDUCTIVE PROXIMITY SWITCHES

............................................................................................................................................................. 34

 

AIR SUPPLY

................................................................................................................................................................................................. 35

 

VALVE BLOCK

............................................................................................................................................................................................. 35

 

PLC ............................................................................................................................................................................................................ 35

 

FREQUENCY INVERTERS

............................................................................................................................................................................. 36

 

POWER SUPPLIES

........................................................................................................................................................................................ 36

 

4.

 

PACKER.................................................................................................................................................37

 

Summary of Contents for PSPC5

Page 1: ...SERVICE MANUAL PSPC5 Prinzen B V Weverij 18 7122 MS AALTEN P O Box 85 7120 AB AALTEN NEDERLAND Phone 31 0 543 490060 Fax 31 0 543 476205 e mail service prinzen com Website www prinzen com...

Page 2: ......

Page 3: ...3 of 73 TABLE OF CONTENTS CHAPTER BOOK INTRODUCTION I 1 SAFETY I 2 INSTALLATION I 3 COMPONENTS ADJUSTMENTS I 4 DESCRIPTION PACKER I 5 DESCRIPTION OUTPUT CONVEYOR I 6 DESCRIPTION 30 CELL TRAY DENESTER...

Page 4: ......

Page 5: ...SAFETY REGULATIONS 22 TRANSPORT 22 STORAGE 22 ASSEMBLY AND INSTALLATION 22 PREPARATION 23 FACILITIES 23 INSTALLATION DATA 23 INSTALLATION 24 SAFETY REGULATIONS 24 PACKER 24 OUTPUT CONVEYOR 25 ELECTRIC...

Page 6: ...VACUUM HEAD TRAY SET POSITION 48 SPEED LEFT RIGHT 49 VACUUM HEAD ZERO POSITION 49 VACUUM VALVE PARTS REPLACEMENT 50 5 OUTPUT CONVEYOR 53 DESCRIPTION OUTPUT CONVEYOR 54 ADJUSTMENTS OUTPUT CONVEYOR 56...

Page 7: ...INTRODUCTION SM PSPC5 01 E 12 2007 SERVICE MANAUL PSPC5 Page 7 of 73 INTRODUCTION...

Page 8: ...he machine ATTENCION Cualquier persona que ajusta esta m quina debe leer este manual de manejo antes de ajustar ATTENTION Chacun qui r gle cette machine doit lire le manuel en avant VORSICHT Jeder der...

Page 9: ...ns important information concerning safety and adjustment of the Prinzen BV system For uncomplicated functioning of the system read this manual carefully and adjust according to the directions in this...

Page 10: ...f a work permit is required for this job All safety devices installed in the machine by the manufacturer and the indications mentioned in the manuals are conditions to control the machine safely Techn...

Page 11: ...alers The service engineer must read the total manual SYMBOLS Symbols are used in the manual when special attention caution is required while working on the system The special symbols and their meanin...

Page 12: ...name of the system followed by the layout of the system Rated voltage This is the required power supply for this system wires frequency power Wires 3 N 3 phase N PE Wires 3 3 phase PE Wires 1 N 1 pha...

Page 13: ...2007 SERVICE MANAUL PSPC5 Page 13 of 73 ADDRESS PRINZEN Prinzen BV Weverij 18 7122 MS AALTEN P O Box 85 7120 AB AALTEN The Netherlands Telephone 31 0 543 490060 Fax 31 0 543 476205 E mail info prinze...

Page 14: ......

Page 15: ...SAFETY SM PSPC5 01 E 12 2007 SERVICE MANAUL PSPC5 Page 15 of 73 1 SAFETY...

Page 16: ...s into specific packaging Any other use of the system is not permitted SAFETY INSPECTION PROCEDURE Before starting any adjustments and after finishing an adjustment job make sure that all protective c...

Page 17: ...d be present Before starting to adjust the machine follow the steps mentioned below Switch off the machine and secure it against accidental switching on Post Do not switch on warning sign on the main...

Page 18: ...ne safely Never operate the machine when protective covers are removed because serious injury or death may occur DEFINITION OF SAFETY DEVICES Safety devices are lockable doors 2 emergency buttons 3 an...

Page 19: ...et Contacting parts inside this cabinet may result in permanent personal injury or death This sign is used to warn for dangerous movements Keep a safe distance to those parts Disregarding this warning...

Page 20: ......

Page 21: ...INSTALLATION SM PSPC5 01 E 12 2007 SERVICE MANAUL PSPC5 Page 21 of 73 2 INSTALLATION...

Page 22: ...have a high leveled center of gravity and have the danger of tipping over STORAGE On arrival the machine must be checked immediately for damages Damages must be reported to the Transport Company and t...

Page 23: ...ust be in a clean condition The supplied air must be clean and according the requirements The floor must be flat and smooth with sufficient bearing power The climate around the machine must have a nor...

Page 24: ...PACKER Follow the below adjustment procedure for installation of the packer 1 Place the packer with the infeed belt in front of the egg collecting belt The distance between the strip of the infeed be...

Page 25: ...it must still be possible to move the output conveyor in both directions 7 The distance between the output conveyor and the packer must be approximately 30 cm normally the position of the output conve...

Page 26: ...the electrical cabinet 12 Each plug connector is protected against wrong plug insertion There are 4 unique plug connector combinations VACUUM HEAD PROTECTION ATTENTION Never change the position of th...

Page 27: ...d Q3 are ON starting the system may damage the clutch of the denester Follow below installation procedure carefully to prevent this 19 Press the start button once to reset the system and press it a se...

Page 28: ...denester 25 Remove the warning label from the start button of motor protection switch F3 26 Press the black start button of F3 and immediately check if the output conveyor is running When this is the...

Page 29: ...o pick it up press the stop button 36 The vacuum head stops at its pick up position The pick up position depth is factory adjusted See adjustment procedure of the vacuum head pick up position 37 The s...

Page 30: ...In case of not centered suction cups change the position of the output conveyor until the suction cups of the vacuum head are on the correct position above the tray the bolts that fasten the output co...

Page 31: ...heck the start and stop timers for the egg collecting conveyor When the infeed belt of the packer is full with eggs from the egg collecting conveyor the egg pressure switches at the side of the infeed...

Page 32: ...ers When disassembling parts and materials take note of the applicable environmental regulations All activities must be carried out according to local and national regulations and company safety requi...

Page 33: ...COMPONENTS ADJUSTMENTS SM PSPC5 01 E 12 2007 SERVICE MANAUL PSPC5 Page 33 of 73 3 COMPONENTS ADJUSTMENTS...

Page 34: ...ut should not be influenced by other objects or parts even while the system is running The yellow LED turns ON when an object is detected Adjust the photo switch as follows Without an object the LED 1...

Page 35: ...block the valves for controlling the following parts are positioned 3 Vacuum head outside tray set position 4 Vacuum head inside tray set position 5 Hatch tray stopper cylinder 1 6 Hatch tray stopper...

Page 36: ...arrows 4 to view a certain parameter Press the enter key 5 to display the parameter value Press the up or down button to change the parameter Confirm the change with the ENTER button Press the menu k...

Page 37: ...PACKER SM PSPC5 01 E 12 2007 SERVICE MANAUL PSPC5 Page 37 of 73 4 PACKER...

Page 38: ...system Attached to the packer are 8 Electrical cabinet 9 Operating panel 10 Outfeed conveyor 11 30 cell tray denester 12 Hatch tray denester Construction Infeed conveyor An AC motor 20 situated under...

Page 39: ...of the main drive Construction Roller track The roller track drive shaft drives 2 transport chains 50 on both sides of the packer transporting shafts with rollers 51 On the topside the transport chain...

Page 40: ...e into guides 62 that separates them and guide them to the correct position for receiving eggs at the transfer position A transmitter receiver sensor 63 detects eggs in the cups at the transfer lever...

Page 41: ...rent positions using 2 air controlled cylinders 80 Underneath the vacuum head the suction cups 81 are placed that carry the eggs The vacuum head is connected with the vacuum pump 82 via the vacuum hos...

Page 42: ...on rollers and bearings GATE BLOCKERS Gate blockers prevent the possibility of 2 smaller eggs entering 1 gate When smaller eggs are produced keep all gate blockers in the infeed gates 4 When the produ...

Page 43: ...her on in this chapter By hand move the roller track forward or backwards until one shaft with rollers is exactly at the position of the mark Place back the 2 bolts and tighten up the taper lock to th...

Page 44: ...track Place back the 2 bolts and tighten up the taper lock to the shaft TIP Make sure the roller track is at the correct stop position before adjusting the cup conveyor stop position MAIN DRIVE STOP S...

Page 45: ...ion take out the lock pin 32 from the rear of the tensioner push the green chain tensioner in and place the lock pin into the lock hole 33 LOOSEN UP TAPER LOCKS To loosen up the connection between a t...

Page 46: ...of the system 54 Push the shaft with rollers towards the other side of the system 55 Bring the gap in the roller track towards the star shaped cam by pushing the start button on the operating panel wh...

Page 47: ...63 are exactly in the center of the cups 64 Adjust the front rear position of the vacuum head by loosening up the 2 bolts 65 that connect the complete vacuum head holder on the beam Move the complete...

Page 48: ...e cup TIP For the explanation how to change the pick up position see the user manual VACUUM HEAD TRAY SET POSITION Follow below steps to move the vacuum head to the tray set position 70 Set the clear...

Page 49: ...er supply is off This results in a lost encoder position and may damage the system when started 80 Press the emergency button Keep the main power to the system ON 81 Loosen up the setscrew of the flex...

Page 50: ...1x Washer 0 3 mm 3x O ring 38x3 1x O ring 30x3 Follow below procedure to replace the filter 1 Remove the 3 bolts that fasten the cover to the casing 2 Carefully place a screwdriver in between the cov...

Page 51: ...om the replacement set Place the washers in the order of removal on a table and place them back in the exact same order Follow below procedure to replace the o rings and the springs on the cover 2 sid...

Page 52: ......

Page 53: ...OUTPUT CONVEYOR SM PSPC5 01 E 12 2007 SERVICE MANAUL PSPC5 Page 53 of 73 5 OUTPUT CONVEYOR...

Page 54: ...denester and a drive mechanism 3 for the hatch tray denester It is possible to attach the 30 cell tray denester and or the hatch tray denester The air supply 4 is also attached to the output conveyor...

Page 55: ...e 30 cell trays a solenoid 23 controls a lever 24 When the solenoid is activated it puts the lever in the position where it stops the tray at the tray set position 25 When the solenoid is deactivated...

Page 56: ...sult in a damaged belt or wear on rollers and bearings 30 CELL TRAY GUIDE Pull the 30 cell tray guides 4 up and slide them towards the end of the conveyor for guiding the 30 cell trays When hatch tray...

Page 57: ...packer and wait until the egg is transported towards the end of the cup conveyor 15 As soon as the vacuum head picks up the egg and starts moving towards tray press the stop button 16 The vacuum head...

Page 58: ......

Page 59: ...30 CELL TRAY DENESTER SM PSPC5 01 E 12 2007 SERVICE MANAUL PSPC5 Page 59 of 73 6 30 CELL TRAY DENESTER...

Page 60: ...0 of the tray denester On both sides of the crankshaft cranks 11 are connected to tie rods 12 A solenoid 13 controls the start and stop of the crankshaft and thus the movement of the tie rods Construc...

Page 61: ...en it is running production ATTENTION Do not enter objects or body parts into the denester when it is running production Safety The denester is not completely secured with protective covers Therefore...

Page 62: ...g the stop button 25 Machine stopped by stop button is visible on the display Activate the INCH button 26 shortly to move the denester block to its top position When the pins of all grippers 27 are in...

Page 63: ...able to rotate 43 Rotate the cam ring and place it back ATTENTION Do not remove the bottom ring This ring is factory set Removing this ring damages the clutch TIP A small movement of the cam ring resu...

Page 64: ......

Page 65: ...HATCH TRAY DENESTER SM PSPC5 01 E 12 2007 SERVICE MANAUL PSPC5 Page 65 of 73 7 HATCH TRAY DENESTER...

Page 66: ...eyor is directly mounted on a crankshaft 5 On both sides of the crankshaft cranks 6 are connected to tie rods 7 A sensor 8 determines the stop position of the crankshaft and thus the stop position of...

Page 67: ...n it is running production ATTENTION Do not enter objects or body parts into the denester when it is running production Safety The denester is not completely secured with protective covers Therefore b...

Page 68: ...space with the positions of the sides 2 of the bunker Adjust the 4 sides in such a way that the trays are centred on the output conveyor TOP GRIPPER The top gripper must be set in the lowest position...

Page 69: ...he position of the detection bolt on the crankshaft Tighten up the detection bolt 13 Pull the emergency button and start the system by pressing the start button twice 14 As soon as the outfeed conveyo...

Page 70: ......

Page 71: ...TROUBLE SHOOTING GUIDE SM PSPC5 01 E 12 2007 SERVICE MANAUL PSPC5 Page 71 of 73 8 TROUBLE SHOOTING GUIDE...

Page 72: ...defective Replace Egg collecting belts are not activated Panel egg collecting belt is ON 4 Relay K10 defective Replace Egg collecting belts doesn t stop 1 Pressure control micro switch is defective R...

Page 73: ...lector switch on conveyor is OFF Switch ON Hatch tray denester doesn t start Machine is running 2 Motor circuit breaker is OFF Solve problem and switch K7 ON 1 Photocell tray present incorrect adjuste...

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