Machine Controls Troubleshooting
Applies To: P30 consoles
The main symptoms caused by bad machine incline and speed controls are lack of control for
incline and speed (treadmills) or resistance and crossramp (ellipticals & AMTs). Machine con-
trol error codes will occur when the machine controls no longer provide reliable mechanical
inputs to the console machine control software. The controls communicate through an 8-pin
connection. Pins 1-3 are incline controls; pins 6-8 are drive (speed or resistance) controls.
Using dielectric grease
A common issue with machine controls is pin contact contamination in cable connector due to
sweat and moisture. Verify that the machine control cable connector contacts are not con-
taminated. Clean contacts and apply a thin coat of dielectric grease to the pin contacts.
The following error codes can be caused by bad machine control hardware:
RELATED
ERROR CODE
DESCRIPTION
80
Error 80 - Incline (or crossramp) will stop at current incline. Error 80 is dis-
played when there is a missing incline signal on pins 1 or 2. Restart is not
needed to clear the error, self-recovery possible when the control is
returned to the center position.
81
Error 81 - Incline (or crossramp) will stop at current incline. Error 81 is dis-
played when there is a missing incline signal on pin 3. Restart is not
needed to clear the error, self-recovery possible when the control is
returned to the center position.
82
Error 82 - Speed will decrease at 0.1 mph per key press until belt stops.
Error 82 is displayed when there is a missing drive signal on pins 6 or 7.
Restart is not needed to clear the error, self-recovery possible when the
control is returned to the center position.
83
Error 83 - Speed will remain at current speed. Error 83 is displayed when
there is a missing drive signal on pin 8. Restart is not needed to clear the
error, self-recovery possible when the control is returned to the center
position.
Troubleshooting Procedure
Review the machine Error Log or
CPA
1
Event Log and note any possible issue related error
codes. Then use the
Error Code and Troubleshooting Guide to learn about these error codes
and procedures to troubleshoot and repair the issue, see
Error Code Troubleshooting Guide
.
1
Control Processing Assembly
Page 177
6 Troubleshooting
System Troubleshooting Procedures
Summary of Contents for Experience 700 line Series
Page 1: ...Service Manual Experience Series 700 line TRM700 16 Base Treadmill 120 VAC and 240 VAC...
Page 11: ...Page 3 1 Introduction...
Page 98: ...MC Wire Diagram Page 90 5 Replacement Procedures Motor Controller MC Replacement...
Page 100: ...Page 92 5 Replacement Procedures Motor Controller MC Replacement...
Page 116: ...Page 108 5 Replacement Procedures Drive Belt Replacement...
Page 184: ...Page 176 6 Troubleshooting System Troubleshooting Procedures...
Page 213: ...Page 205 8 Theory of Operation...
Page 214: ...9 System Wiring Diagram System Wire Diagram Overview Page 206 9 System Wiring Diagram...
Page 215: ...System Wire Diagram Connector Pins Page 207 9 System Wiring Diagram...
Page 220: ...Exploded View Diagram Page 212 10 Parts Exploded View Diagram Parts List Exploded View Diagram...
Page 221: ...Page 213 10 Parts Exploded View Diagram Parts List Exploded View Diagram...
Page 222: ...Page 214 10 Parts Exploded View Diagram Parts List Exploded View Diagram...
Page 223: ...Page 215 10 Parts Exploded View Diagram Parts List Exploded View Diagram...
Page 224: ...Page 216 10 Parts Exploded View Diagram Parts List Exploded View Diagram...
Page 225: ...Page 217 10 Parts Exploded View Diagram Parts List Exploded View Diagram...
Page 226: ...Page 218 10 Parts Exploded View Diagram Parts List Exploded View Diagram...
Page 228: ...Page 220 10 Parts Exploded View Diagram Parts List Parts List...
Page 229: ...Page 221 10 Parts Exploded View Diagram Parts List Parts List...