Polarstart PS-4660 TW Installation Manual Download Page 1 | Manualshive

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M A N U A L T R A N S M I S S I O N R E M O T E S T A R T E R

PS-4660 TW

Installation Guide

Notice

The manufacturer will accept no responsibility for any electrical damage resulting from improper installation of
the product, be that either damage to the vehicle itself or to the unit. This unit must be installed by a certified
technician using all safety devices supplied. Please note that this guide has been written for properly trained
Autostart technicians: a certain level of skills and knowledge is therefore assumed. Please review the
installation guide carefully before beginning any work.

Warning

This remote car starter system is designed for vehicles with a

manual

transmission only. Before

installing the unit, test that the OEM door switch contacts of the vehicle work well, and that the parking brake
system operates properly.

DOC:1.00



September 9, 2004



CA



Manufactured in Canada

PS-4660TW

Installation Guide

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Summary of Contents for PS-4660 TW

Page 1: ...ices supplied Please note that this guide has been written for properly trained Autostart technicians a certain level of skills and knowledge is therefore assumed Please review the installation guide carefully before beginning any work Warning This remote car starter system is designed for vehicles with a manual transmission only Before installing the unit test that the OEM door switch contacts of...

Page 2: ...17 Horn Honk Timing 19 Tach Programming 19 About Tach Programming 19 Multi speed Tach Programming 20 Automatic Tach Programming 20 Tach Adjustments 21 Testing 21 Closing Up 22 Supplementary Information 23 Fifth Relay Output 2nd IGN ACC or CRANK 23 Clutch bypass 23 Ignition controlled Door Locks 25 Secure Lock 26 Standard Secure Lock 26 Smart Secure Lock 26 Lock Pulse Duration 26 Engine Run Time 26...

Page 3: ... in the kit 1 Remote starter control unit 1 FM long range transceiver 1 Antenna interconnect cable 1 Multi channel 5 button remote control 1 Six pin 14 AWG harness ignition harness 1 Five pin 18 AWG harness main harness 1 Twelve pin 22 AWG harness accessories harness 1 Two pin 22 AWG harness accessories harness 1 Parts bag a hood pin switch a connector and a warning label 1 User guide The plug in ...

Page 4: ...h normal operation or obstruct service technicians Always use a grommet when running wires into the engine compartment Never run wires through bare or sharp metal Do not disconnect the battery on vehicles equipped with air bags and anti theft radios Never ground the control unit to the vehicle s steering column Make sure that all the switches and controls operate properly Verify that the vehicle s...

Page 5: ... A RED 12 V Battery Please note some of the most recent vehicles have no suitable 12 V source at the ignition switch the 12 V wire is too small to supply the necessary current In such cases it is recommended to use the fuse box or the B connection on the battery B PURPLE Starter output 30 A Connect to the starter wire of the vehicle The source wire should have 12 V with the ignition key in the CRA...

Page 6: ...ire Colour Function Description 1 BLACK Chassis ground input This wire must be connected to bare unpainted metal the chassis or the true body ground It is preferable to use a factory ground bolt rather than a self tapping screw Screws tend to get loose or rusted over time and can cause erratic problems This wire will allow the module to sense whether the engine is running The wire requires at leas...

Page 7: ...10 sec 7 10 sec or 4 sec pulse 3 GREEN Unlock output Programmable 500 mA negative output 1 10 sec 7 10 sec 4 sec or double 1 4 sec pulse ON 250 ms OFF 500 ms ON 250 ms 4 WHITE BROWN Rearm output 500 mA ground signal when the doors are locked by remote control This wire will go to ground 1 2 sec before the LOCK pulse and go out 1 8 sec after LOCK The wire must be connected to the OEM arm wire usual...

Page 8: ...ternal starter interrupt relay This wire should be connected to a single pole double throw relay this wire will connect to pin 85 on the relay and pin 86 will be connected to the ignition wire The starter kill output becomes active during remote starts One benefit of the starter kill is the anti grind feature Once the vehicle has been remote started the anti grind prevents the starter motor from r...

Page 9: ... sent only if the system was previously locked and armed If secure lock is enabled unlock pulse s will be sent with the disarm pulse a lock pulse and a rearm pulse will be sent when the trunk is closed or if the trunk was left closed Option 2 Default engine start stop The first ground pulse on this input will start the engine the second ground pulse on this input will stop the engine Option 3 Key ...

Page 10: ...ing wire make sure they are diode isolated from one another feedback may otherwise occur causing damage to the vehicle This input should be used in vehicles with negative switching door pins or dome light circuits Connect to the dome light wire that tests ground when a door is open 11 GREY Negative Door input Caution The installer should use either the positive or the negative door input Never use...

Page 11: ...urpose the glow plug input wire of the module must be connected to the glow plug indicator light of the vehicle Caution The module will only accept positive glow plug input signals therefore negative glow plugs should only be connected using relays to invert the polarity A diode must be added between the negative glow plug trigger on the relay and the negative glow plug wire of the car This is to ...

Page 12: ...s are released 2 Pressing SHIFT button followed by the LOCK simultaneously toggles the output ON and OFF with automatic toggle OFF after 30 seconds 2 YELLO W Parking Light output 500 mA negative parking light output Note Ensure that the voltage does not vary when the dimmer control switch is turned up or down If this is the case it is not the right wire There is also a positive parking light outpu...

Page 13: ...nus which will be described later in this guide a Transmitter Programming p 14 b Programming Options p 16 c Honk Horn Timing if available p 19 d Tach Programming p 17 Remember Once the Parking Lights are ON solid you have up to 20 seconds to select a sub menu If you do not select a sub menu within 20 seconds the Remote Car Starter will exit Programming Mode and you will have to flash the Hood Pin ...

Page 14: ...xit close the Hood Table 1 To program a Transmitter on the second vehicle for Multi car Operation you must press the TRUNK button instead of LOCK or UNLOCK in step 3 of the Transmitter code learning procedure Entering Programming Options Mode The module is equipped with four custom programming modes that allow the installer to custom fit the system outputs according to installation requirements Th...

Page 15: ...ll stay in the selected programming Mode until the Hood Pin switch or the Brake Pedal is pressed again Therefore take your time to make the proper selection Pressing the Brake Pedal will take you back to the Programming Centre where you can select a different Mode Once you access a particular programming Mode you will automatically start at Function 1 Once you select one of the Options of Function...

Page 16: ... OPTION 2 DISABLED OPTION 3 ENABLED with starter kill Æ will flash when the starter kill engages This option should be selected ONLY if the starter kill is installed MODE 2 INDICATES DEFAULT SETTING FUNCTION 1 Safe Start OPTION 1 Safe Start ENABLED OPTION 2 Safe Start DISABLED OPTION 3 Swap Start enhanced Safe Start Mode with extended safety To start the Engine press the SHIFT button and then the ...

Page 17: ...OPTI Horn confirmation when pressing the LOCK button ON 3 OPTION 4 Priority Door Access FUNCT te ION 4 Ex rnal Trigger OPTION 1 Zone 3 disarm rearm Trunk Pin a disarm pulse is sent before the Trunk opens the vehicle rearms 4 seconds after the Trunk is closed OPTION 2 Engine Start Stop OPTI Key Sense ON 3 MODE 4 INDICATES DEFAULT SETTING FUNCTION 1 Multi Level Features OPTION 1 Multi car Features B...

Page 18: ... flashes START STOP disable beep LED 4 flashes TRUNK save modifications LED 3 flashes B x Level 1 Basic Features Level 2 Multi car operatio Level 3 Customized Features hat is programmed as level 1 pr desired function To access a featu desired function To access a featu by the desired function Y best suits you Y Option 1 Level 1 requires pressing the SHIFT button 1X i car operation Æ Mult Level 2 r...

Page 19: ...ill stay on for up to 20 seconds 2 Press and hold the Brake Pedal then simultaneously press the UNLOCK and START buttons on the Transmitter the Horn will honk 5 times 3 Release the Brake Pedal 4 To change the timing a To increase the Horn pulse by 3 ms press the LOCK button b To decrease the pulse by 3 ms press the UNLOCK button c To increase the pulse by 10 ms press the START STOP button d To dec...

Page 20: ...ut 2 Press and hold the Brake Pedal And simultaneously press the LOCK and UNLOCK buttons on the Transmitter The Parking Lights will flash 4 times Release the Brake Pedal 3 Start up the Engine and allow the vehicle to reach regular Engine idle speed 4 Once the Engine is running idle press the Brake Pedal and keep it down until you hear the Parking Lights Output flash 5 times Release the Brake Pedal...

Page 21: ...hicle together it is recommended to check that the system operates properly The following testing procedures should be used to verify proper installation and operation of the system Before testing make sure that all connections are soldered and that the unit is plugged in Make sure the Remote Car Starter properly enters and exits Ready Mode Setting the system to Ready Mode 1 Ensure that all the Do...

Page 22: ...ine continues to run check the Parking Brake Switch connection Door Pin shutdown circuit Make sure the Remote Car Starter exits Ready Mode when each Door is opened while the vehicle is running under a Remote Start Test each door OEM Alarm Control Make sure the Module is able to arm and disarm the OEM Alarm if applicable Door Locks and Trunk Testing Make sure each of these options respond to the Tr...

Page 23: ... Jumper may result in serious damage to the vehicle The relay output rating on this unit is 25 A at most Defective OEM solenoid switches can sometimes draw up to 50 or 60 A causing the 30 A Fuse to blow Always verify your circuit with an appropriate measuring device Clutch bypass In order to remote start a manual Transmission vehicle the Clutch switch must be bypassed Clutch safety switch circuits...

Page 24: ...utput from the Remote Car Starter to the Solenoid side of the wire Note In the next two systems a Relay in the vehicle interrupts the start wire between the Ignition switch and the starter motor With the in the START position and the clutch pedal pressed the relay energizes and allows the START signal to reach the starter motor In these systems a wires from the clutch triggers the relay when the p...

Page 25: ...h one must prevent the Clutch relay from engaging If the pedal is not pressed when the Ignition Key is turned to the START position the relay energizes and interrupts the start wire If the pedal is pressed when the Ignition Key is turned to the START position the relay does not energize and the START signal reaches the Starter Motor In an N C system the supply wire is connected to the trigger wire...

Page 26: ...OCK once again 4 seconds after shut down If the vehicle is initially unlocked upon remote START the Remote Car Starter will start the Engine and arm the Starter Kill but the Doors will not be locked or unlocked at any moment of the sequence Lock Pulse Duration The duration of the Lock and Unlock pulses can be configured as follows Default 7 10 sec LOCK and 7 10 sec UNLOCK pulses 4 sec LOCK UNLOCK ...

Page 27: ...rocess Most of the time you can avoid resetting by fixing the issue directly at the root of the cause 1 Flash the Hood Pin switch see Table 1 Once inside Programming Mode you have 10 seconds to complete the next step 2 Press and release the Break Pedal 6 times within 10 seconds from entering Programming Mode 3 The Parking Lights will flash 8 times to confirm resetting Table 12 Resetting without a ...

Page 28: ... will flash the five events stored in memory Table 14 Events playback The first four playback codes are Start Failure Events There is a pause after each event code is played back The system will play back the most recent event first then the second one and so on If there is no event at all to report the Parking Lights will give one long flash Start Failure Codes through the Parking Lights 1 x No S...

Page 29: ...while the Remote Car Starter was in Valet Mode 2 pause 2 There was an attempt to start the vehicle while the Remote Car Starter was in Home Valet Mode 4 pause 3 The vehicle went out of Ready Mode 12 V detected on the Brake Line 10 pause 3 The vehicle went out of Ready Mode the Hood Pin switch went to ground ON 2 sec The Hood is up and the Hood Switch line went to ground This is step one of the Pro...

Page 30: ...AS mode 30 minutes DIESEL mode FUNCTION 3 Turbo Mode OPTION 1 Turbo Mode ENABLED OPTION 2 Turbo Mode DISABLED OPTION 3 Turbo Mode ENABLED FUNCTION 4 Engine type and Cold Weather Mode OPTION 1 30 sec delay diesel mode with 20 minute run time in cold weather mode OPTION 2 1 sec delay gas mode with 4 minute run time in cold weather mode OPTION 3 7 sec delay diesel mode with 9 minute run time in cold ...

Page 31: ...PS 4660TW Programming Options and Wiring Diagram ...

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