Polaris RZR XP 1000, Service Manual

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8.35
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
2015 Shock Valving RZR XP 1000 High Lifter
COMPRES-
SION
REBOUND CLICKER
1.85 x 0.010 1.50 x 0.010 1.00 x 0.015
1.75 x 0.010 1.45 x 0.010 1.00 x 0.015
1.65 x 0.010 1.30 x 0.010 0.90 x 0.015
1.55 x 0.008 1.20 x 0.010 0.600 x 0.015
1.00 x 0.010 1.10 x 0.010 0.600 x 0.015
1.55 x 0.008 1.00 x 0.010
1.55 x 0.008 0.90 x 0.010
1.55 x 0.008 0.80 x 0.010
1.55 x 0.008
1.55 x 0.008
1.45 x 0.010
1.00 x 0.095
(top-out)
1.30 x 0.012
1.20 x 0.012
1.50 x 0.125
(top-out)
Piston Bleed Orifice: 0.100″
2015 Shock Valving RZR XP 1000 Desert
Edition
COMPRES-
SION
REBOUND CLICKER
1.55 x 0.010 1.50 x 0.008 1.00 x 0.015
1.20 x 0.008 0.900 x 0.008 1.00 x 0.015
1.55 x 0.010 1.45 x 0.008 0.900 x 0.015
1.20 x 0.008 1.30 x 0.008 0.700 x 0.015
1.55 x 0.008 1.20 x 0.008 0.700 x 0.015
1.50 x 0.010 1.10 x 0.008
1.45 x 0.010 1.00 x 0.008
1.30 x 0.010 0.900 x 0.008
1.20 x 0.010
0.750 x 0.065
(top-out)
1.10 x 0.012
0.900 x 0.012
0.800 x 0.012
1.50 x 0.125
(top-out)
COMPRES-
SION
REBOUND CLICKER
No Piston Bleed Orifice
Walker Evans™ Shock Rebuild Information
When performing maintenance on Walker Evans™
shocks, use the Gas Shock Recharging Kit (PN
2200421), as it contains the necessary valves, pressure
gauge, and fittings to deflate and pressurize shocks.
WARNING
Walker Evans™ shocks contain high pressure nitrogen
gas. Extreme caution must be used while handling and
working with Walker Evans™ shocks and related high
pressure service equipment. The pressure must be
released from the shock before disassembly. It is
strongly recommended you wear safety glasses and
ear protection during these procedures.
STEERING / SUSPENSION