6
6.25
9925724 R01 - 2014-2015
RZR
XP 1000 /
RZR
XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
11. Look down into the transmission housing to see the
snorkel locking screw hole opening
17
to reference
your starting point.
NOTE: If you have a hard time seeing into the
hole, insert a small Allen wrench, punch or
screwdriver into the hole to feel when the notch is
aligned with the hole.
12. Slowly rotate the snorkel tube
clockwise
while
counting the number of notches passing through the
hole opening as you rotate the tube. Rotate the
snorkel tube to the
3rd
notch from the ‘zero’ backlash
position obtained in step 11.
13. Check the pinion shaft gear backlash again by feel. If
the pinion shaft gear lash appears to be too tight,
rotate the snorkel shaft
clockwise
to the next notch
(4th notch).
14. Once the backlash is set, apply Loctite
®
242
™
to the
threads and install the locking screw to secure the
snorkel
tube.
Torque
the
locking
screw
to
specification.
Snorkel Locking Screw:
10 ft-lb (14 Nm)
Transmission Assembly
NOTE: The snorkel shaft and pinion shaft must
be installed prior to transmission assembly. The
snorkel
shaft
cannot
be
installed
after
assembling the transmission.
15. Clean both transmission case halves thoroughly.
Inspect case half mating surfaces for damage.
16. Assemble the reverse shaft assembly and input shaft
assembly
if
previously
disassembled
(see
illustrations).
18
Reverse Shaft
23
Snap Ring
19
Low Gear
24
Bearing
20
Engagement Dog
25
High Gear
21
Reverse Sprocket
26
Input Shaft
22
Silent Chain
17. Install the idler gear shaft assembly
27
, gear cluster
assembly
27
, and input shaft assembly
28
into the
transmission housing, all at the same time.
TRANSMISSION
Summary of Contents for RZR XP 1000
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