Polaris RZR XP 1000, Service Manual

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6
6.11
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
16. Install three wire ties to retain wire harness to
transmission and mounts.
17. Install and properly route the vent hose.
18. Lubricate the transmission splines and mid propshaft
joint splines with Polaris All Purpose Grease. Install
the propshaft onto the transmission output shaft (see
Chapter 7 –
Rear Prop Shaft Installation, page
7.25).
19. Install inner clutch cover, outlet duct, drive clutch,
driven clutch, belt and outer clutch cover (see
Chapter 5 – PVT Assembly, page 5.13).
20. Install new spring ring
10
on rear drive shafts. Apply
an anti-seize compound to the splines
11
.
21. Remove lower shock mounting bolt and swing the
rear trailing arm out and up. Align the splines of the
drive shaft with the transmission splines. Push
inward on the trailing arm assembly until the rear
drive shafts lock into the transmission splines.
22. Install the rear shocks onto the trailing arms and
install the lower mounting bolts with new retaining
nuts. Torque to specification.
23. Install the four rear radius rods to the bearing
carriers on each side. Use new retaining fasteners
12
. Torque to specification.
24. Install the stabilizer bar link mounting bolts and new
nuts
13
. Torque to specification.
25. Install rear wheels and wheel nuts. Torque to
specification.
Rear Shock Lower Bolt:
70 ft-lbs (95 Nm)
Outer Radius Rod Bolts:
40 ft-lb (54 Nm)
Stabilizer Bar Linkage:
40 ft-lbs (54 Nm)
Wheel Nuts:
120 ft-lbs (163 Nm)
26. Properly lower the vehicle.
TRANSMISSION