Polaris RZR XP 1000, Service Manual

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1.22
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
ITEM
TORQUE
Oil Sump Cover M6 Bolts 106 in-lb (12 Nm)
Oxygen Sensor 13 ft-lb (18 Nm)
Parking Brake Caliper
Assembly Bolts
37 ft-lb (50 Nm)
Parking Brake Disc
Mounting Bolts (INTL)
14 ft-lb (20 Nm)
Parking Brake Lever
Mounting Bolts
16 ft-lb (22 Nm)
Power Steering Cover
Screws
8 ft-lb (11 Nm)
Power Steering Bracket to
Frame Nuts
16 ft-lb (22 Nm)
Power Steering Unit to
Mount Bracket
30 ft-lb (41 Nm)
Prop Shaft Support Bearing
Fasteners
35 ft-lb (47 Nm)
PVT Inner Cover Bolts
12 ft-lb (16 Nm)
PVT Outer Cover Screws
48 in-lb (5 Nm)
Radius Rod Fasteners
40 ft-lb (54 Nm)
Seat Base to Seat Frame
Fasteners
8 ft-lbs (11 Nm)
Seat Base to Frame (front) 14 ft-lb (19 Nm)
Seat Base to Frame (rear) 30 ft-lb (41 Nm)
Seat Belt Mounting
Fasteners
40 ft-lbs (54 Nm)
Seat Slider Plate Screws
4 ft-lb (5 Nm)
Shift Cable Bracket Bolts
17 ft-lb (23 Nm)
Shock Guard Screws
14 in-lbs (2 Nm)
Shock Mount (front) 44 ft-lb (60 Nm)
Shock Mount (rear) 70 ft-lbs (95 Nm)
Shock Reservoir Mounting
Clamps (rear)
35 in-lb (4 Nm)
Skid Plate Fasteners
8 ft-lbs (11 Nm)
Spark Plug 7 ft-lbs (10 Nm)
Speed Sensor Screw 12 ft-lb (16 Nm)
Stabilizer Bar Linkage
(rear)
40 ft-lbs (54 Nm)
Stabilizer Bar Mounting
Bracket Bolts (rear)
17 ft-lb (23 Nm)
Stabilizer Bar Locating
Clamp Bolts
10 ft-lb (14 Nm)
Starter Mounting Bolts 7 ft-lb (10 Nm)
Starter One-Way Clutch
Screws
9 ft-lb (12 Nm)
Stator Cover Screws
9 ft-lb (12 Nm)
Steering Tilt Shock
Fastener
7 ft-lb (10 Nm)
Steering Pivot Tube
Fasteners
8 ft-lb (11 Nm)
Steering Rack Mounting
Bolts
16 ft-lbs (22 Nm)
ITEM
TORQUE
Steering Shaft to EPS Unit 15 ft-lbs (20 Nm)
Steering Shaft to Steering
Rack
42 ft-lb (57 Nm)
Steering Wheel Nut 65 ft-lbs (88 Nm)
Thermostat Cover Bolts
7 ft-lb (10 Nm)
Throttle Pedal Mounting
Fasteners
18 ft-lb (24 Nm)
Tie Rod End to Knuckle
15 ft-lbs (20 Nm) + 90°
Tie Rod Jamb Nuts
14 ft-lbs (19 Nm)
Trailing Arm to Frame 70 ft-lb (95 Nm)
Trailing Arm to Bearing
Carrier Fasteners
42 ft-lb (54 Nm)
Transmission Bell Crank
Nut
18 ft-lb (24 Nm)
Transmission Case Screws
20 ft-lbs (27 Nm)
Transmission Drain / Fill
Plugs
14 ft-lbs (19 Nm)
Transmission Isolator Bolt
(rear)
40 ft-lb (54 Nm)
Transmission Rear Mount
Bracket Fasteners
17 ft-lb (23 Nm)
Transmission Joint Bracket
Bolts
44 ft-lb (60 Nm)
Transmission Park Flange
Screws
10 ft-lb (14 Nm)
Transmission Sector Gear
Cover
12 ft-lb (16 Nm)
Transmission Shift Fork
Screws
10 ft-lb (14 Nm)
Transmission Snorkel Tube
Locking Screw
10 ft-lb (14 Nm)
Valve Cover Bolts
7 ft-lbs (10 Nm)
Visor Mounting Screws 8 ft-lb (11 Nm)
Voltage Regulator
Fasteners
5 ft-lb (7 Nm)
Water Pump Impeller
7 ft-lb (10 Nm)
(Apply Loctite® 204™ to bolt
threads)
Water Pump Cover Bolts
7 ft-lb (10 Nm)
(Apply Loctite® 204™ to bolt
threads)
Wheel Lug Nuts 120 ft-lbs (163 Nm)
GENERAL INFORMATION