Polaris RZR XP 1000, Service Manual

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2
2.23
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
TRANSMISSION AND FRONT GEARCASE
Specification Chart
GEARCASE LUBRICANT CAPACITY
FILL / DRAIN PLUG TORQUE
Transmission AGL
without turf mode:
44 oz. (1300 ml)
14 ft-lbs (19 Nm)
with turf mode:
40.5 oz. (1200 mL)
Front Gearcase Demand Drive
8.5oz. (250 ml) 10 ft-lbs (14 Nm)
Transmission Lubrication
NOTE: It is important to follow the transmission
maintenance intervals described in the Periodic
Maintenance
Chart. Regular lubricant level
inspections should be performed as well.
The transmission lubricant level should be checked and
changed in accordance with the maintenance schedule.
• Be sure vehicle is positioned on a level surface
when checking or changing the lubricant.
• Check vent hose to be sure it is routed properly
and unobstructed.
Transmission Lubricant Level Check
The fill plug is located on the rear portion of the
transmission gearcase. Access the fill plug at the rear of
the vehicle. Maintain lubricant level even with the bottom
of the fill plug hole.
1. Position vehicle on a level surface.
2. Remove the fill plug
1
and check the lubricant level
2
.
3. If lubricant level is not even with bottom threads, add
recommended lubricant as needed. Do not overfill.
4. Reinstall the fill plug and torque to specification.
Transmission Fill / Drain Plug Torque:
14 ft-lbs (19 Nm)
Transmission Lubricant Change
The drain plug is located on the bottom of the
transmission gearcase. Access the drain plug
through the drain hole in the skid plate.
5. Remove the fill plug (see Chapter 2 – Transmission
Lubrication, page 2.23).
6. Place a drain pan under the transmission drain plug.
7. Remove drain plug
3
and allow lubricant to drain
completely.
8. Clean the drain plug magnetic surface.
9. Reinstall the drain plug and torque to specification.
MAINTENANCE