Phoenix Contact IB IL 24 PSDO 8-PAC User Manual Download Page 110

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IB IL 24 PSDO 8-PAC

110 / 112

PHOENIX CONTACT

7619_en_05

2017-11-08

Book

New cover + rear cover added

Book

Page number format changed

Cover page

Order number for user manual removed

HW/FW/FW version updated (

as of

HW/FW/FW)

Section 1

Marking of warning notes and qualification of users recorded (previously

contained in the cover)

Section 4

Section 4.1.3 "Setting the DIP switches" revised

Table 4-3

Switch position for SafetyBridge V3 modified

Page 9

Page 79

Information about safety seals removed

Page 87

Updated EMC directive

Page 88

Column for order number and Pcs./Pkt. from table "Ordering data: Docu-

mentation" removed, UM EN IB IL 24 LPSDO 8 V3-PAC added

Page 97

Appendix “Conditions for use at altitudes greater than 2,000 m above sea

level” added

Revision

Date

Contents

Summary of Contents for IB IL 24 PSDO 8-PAC

Page 1: ...User manual IB IL 24 PSDO 8 PAC Inline module with safe digital outputs...

Page 2: ...mberg Germany phoenixcontact com 7619_en_05 IB IL 24 PSDO 8 PAC Inline module with safe digital outputs Designation Revision as of HF FW FW Order No IB IL 24 PSDO 8 PAC 00 201 100 2985631 User manual...

Page 3: ...nge 20 2 5 Anschlussm glichkeiten f r Aktoren in Abh ngigkeit von der Parametrierung 22 2 6 Lokale Diagnose und Status Anzeigen 23 2 7 Sicherer Zustand 25 2 7 1 Betriebszustand 25 2 7 2 Fehlererkennun...

Page 4: ...g nge bei eingeschalteter Abschaltverz gerung f r Stopp Kate gorie 1 53 6 Anschlussbeispiele f r die sicheren Ausg nge 55 6 1 Erkl rung zu den Beispielen 55 6 2 Hinweise zur Schutzbeschaltung externer...

Page 5: ...t t zur EMV Richtlinie 87 10 4 Bestelldaten 88 10 4 1 Bestelldaten Sicherheitsmodul 88 10 4 2 Bestelldaten Zubeh r 88 10 4 3 Bestelldaten Dokumentation 88 A Anhang Im Handbuch verwendete Begriffe f r...

Page 6: ...IB IL 24 PSDO 8 PAC 6 112 PHOENIX CONTACT 7619_en_04 E Anhang Stichwortverzeichnis 105 F Anhang nderungsnachweis 107...

Page 7: ...well as applicable stan dards and other regulations This symbol indicates hazards that could lead to personal injury There are three signal words indicating the severity of a potential injury DANGER I...

Page 8: ...and sys tems In terms of the safety notes in this application description qualified personnel are persons who because of their education experience and instruction and their knowledge of rele vant sta...

Page 9: ...Contact immediately engage a service engineer or send the faulty module directly to Phoenix Contact Do not open the housing It is strictly prohibited to open the module housing If the housing is opene...

Page 10: ...irt and surge voltages which may occur during operation The IB IL 24 PSDO 8 PAC module is designed for overvoltage category II according to DIN EN 60664 1 If you expect surge voltages in the system wh...

Page 11: ...ity level ascertained determines how to connect and parameterize the safety module within the overall safety function Within an INTERBUS Safety SafetyBridge or PROFIsafe system the IB IL 24 PSDO 8 PAC...

Page 12: ...er manual as well as in the documents listed in Documentation on page 13 In particular only use the module according to the technical data and ambient conditions specified in Section 10 Technical data...

Page 13: ...r INTERBUS Safety function blocks SafetyBridge When working on the SafetyBridge system and its components you must always keep this user manual and other items of product documentation to hand and obs...

Page 14: ...BUS IBS SYS DIAG DSC UM E INTERBUS Diagnostics Guide for Generation 4 controller boards UM QS EN CONFIG and or Config online help Quick Start Guide and or online help for the Config software UM QS EN...

Page 15: ...d Table 1 2 Abbreviations used Abbrevia tion Meaning PELV Protective extra low voltage A circuit in which the voltage cannot exceed 30 V AC 42 4 V peak value or 60 V DC under normal conditions and un...

Page 16: ...IB IL 24 PSDO 8 PAC 16 112 PHOENIX CONTACT 7619_en_05...

Page 17: ...US Safety SafetyBridge or PROFIsafe If you are working with SafetyBridge or PROFIsafe the switch is used to set the SafetyBridge or PROFIsafe address The module has four safe positive switching digita...

Page 18: ...for setting the protocol and address 5 Potential jumper 6 Diagnostic and status indicators for assignment and meaning see Section Local diag nostic and status indicators on page 23 7 Inline connector...

Page 19: ...Product description 7619_en_05 PHOENIX CONTACT 19 112 2 3 Housing dimensions Figure 2 2 Housing dimensions in mm 76191008 48 8 71 5 119 8 500KBD 2MBD Mode1 Mode2 9 8 7 6 5 4 3 2 1 0 F Address off on...

Page 20: ...e disabled However in this case error detection is reduced For information on parameterization please refer to Section Parameterization of the safe outputs on page 50 Diagnostics Diagnostics are provi...

Page 21: ...able C standards in your application e g EN 1010 in which for example the number of controlled devices required to achieve a particular category is specified WARNING Unintentional machine startup If t...

Page 22: ...ection examples see Section 6 Connection ex amples for safe outputs Observe the requirements of the standards with regard to the external wiring and the actuators to be used to achieve a SIL SILCL Cat...

Page 23: ...ing at 4 Hz Communications power present error at the interface between previous and flashing terminal the terminals after the flashing terminal cannot be addressed For example loose contact at the bu...

Page 24: ...Green Output at logic 1 Off Output at logic 0 no error Red ON Short circuit overload of an output This diagnostic message is stored temporarily on the module The message is stored in the volatile memo...

Page 25: ...t outputs Short circuit Cross circuit Overload Violation of the parameterized shutdown time INTERBUS Safety only The relevant diagnostic message is transmitted to the safe controller see Section Safe...

Page 26: ...ontroller see Section Errors Messages and removal on page 69 2 7 4 Parameterization errors Parameterization errors are indicated As long as the module is not parameterized or In the event of faulty pa...

Page 27: ...e output data for the safe INTERBUS controller as standard data The outputs are only controlled by the safe INTERBUS controller The input data only indicates the actual status of the outputs if no bus...

Page 28: ...h2 OUT 2_Ch1 OUT 1_Ch2 OUT 1_Ch1 OUT 0_Ch2 OUT 0_Ch1 Reserved Output two channel 0 OUT3 _Ch 1 2 0 OUT2 _Ch 1 2 0 OUT1 _Ch 1 2 0 OUT0 _Ch 1 2 For the assignment of the illustrated byte bit view to your...

Page 29: ...e ANDed bit by bit for each safe output channel The enable function can be parameterized enabled disabled for each specific channel see Section Parameterization of the safe outputs on page 50 The stru...

Page 30: ...e the IB IL 24 PSDO 8 PAC bit x OUTx_Chy Safe output x channel y Internal sequences Table 2 3 Parameterization of output channels for the example in Figure 2 1 Output channel Output Enable OUT0_Ch1 Si...

Page 31: ...INTERBUS Safety SafetyBridge PROFIsafe Mode switch Mode 1 Mode 2 Mode 1 ID code AFhex 175dec A7hex 167dec CBhex 203dec Length code 03hex 03dec 04hex 04dec 04hex 04dec Input address area 1 word Control...

Page 32: ...IB IL 24 PSDO 8 PAC 32 112 PHOENIX CONTACT 7619_en_05...

Page 33: ...be reduced if certain terminals are used Please refer to the information in the terminal specific data sheets 3 3 Supply voltage UM Supply the supply voltage at a bus coupler or a power terminal It is...

Page 34: ...ge due to polarity reversal Polarity reversal places a burden on the electronics and despite protection against polar ity reversal can damage the module Therefore polarity reversal must be prevented 2...

Page 35: ...ommon functional earth ground Only use the plugs supplied with the module or plugs that are approved as replacement items see Ordering data Accessories on page 88 Table 3 1 Terminal point assignment f...

Page 36: ...erminal point assignment for plug 3 Terminal point Signal Channel assignment LED 5 1 OUT2_Ch1 Output 2 channel 1 2 1 6 1 OUT2_Ch2 Output 2 channel 2 2 2 5 2 not used 6 2 not used 5 3 0 V GND Channel 1...

Page 37: ...nnectors 7619_en_05 PHOENIX CONTACT 37 112 WARNING Loss of functional safety due to parasitic voltages Connect the actuator ground to the ground terminal point of the corresponding output on the Inlin...

Page 38: ...IB IL 24 PSDO 8 PAC 38 112 PHOENIX CONTACT 7619_en_05...

Page 39: ...against being opened by unauthorized persons Mount all Inline terminals on 35 mm DIN rails Only connect the cables using the supplied Inline connectors or Inline connectors listed in the ordering dat...

Page 40: ...e following values are preset by default Set the DIP switches before assembling the module in the Inline station The switches cannot be accessed when the safety module is installed in the Inline stati...

Page 41: ...OFIsafe address for the PROFIsafe device PROFIsafe addresses 1 to 1022 1hex to 3FEhex are permitted PROFIsafe switch position Table 4 2 Switch position for PROFIsafe Only use devices with a uniform tr...

Page 42: ...AC WARNING Loss of safety function during mixed operation During mixed operation between SafetyBridge V1 and or SafetyBridge V2 with SafetyBridge V3 incorrect addressing may lead to a loss of the safe...

Page 43: ...on mechanisms are securely snapped into place Insert plugs Insert the plugs in the specified order A B Figure 4 3 Inserting the connectors For general information on mounting and removing Inline termi...

Page 44: ...he adjacent plug from the neighboring Inline terminal on the left Remove plugs Remove the plug by pressing the back shaft latching A and levering off the plug B Figure 4 4 Removing the connectors Remo...

Page 45: ...int assignment please refer to Section Terminal point assignment on page 35 For wiring proceed as follows Strip 8 mm off the cable Push a screwdriver into the actuation shaft of the appropriate termin...

Page 46: ...nshielded cables Insert the assembled plugs in the corresponding module slot see Section Terminal point assignment on page 35 Mark all connections to prevent connections to the Inline plugs being mixe...

Page 47: ...tion of the safe outputs determines the behavior of the module and thus has a considerable effect on the safety integrity level that can be achieved To parameterize the module the parameterization of...

Page 48: ...determines the behavior of the module and thus has a considerable effect on the safety integrity level that can be achieved To parameterize the module the parameterization of the configurable safety m...

Page 49: ...to the module on every power up or reset The following conditions must be met The supply voltage is present The communication connection has been established between the controller and safety module...

Page 50: ...channel Two channel In two channel operation the assignment of the outputs to one an other is specified and cannot be parameterized Value of shutdown time INTERBUS Safety only 1 to 63 Time conversion...

Page 51: ...output data of the standard con trol system See also Section SafetyBridge on page 29 Test pulses output dis abled in software test im pulses output switched off Disabled Enabled Enabling and disablin...

Page 52: ...gory 1 x Value range of switch off delay for stop category 1 Two channel parameter ization Please note the following for two channel parameterization Ensure that the values for the shutdown time for I...

Page 53: ...ng off the outputs according to the trigger event and the parameterization Switching off outputs Influence of parameterized Switching off outputs Switch off delay Shutdown time By the safe controller...

Page 54: ...IB IL 24 PSDO 8 PAC 54 112 PHOENIX CONTACT 7619_en_05...

Page 55: ...ge is specified in the tables For information about the relevant error code possible reme dies and information about whether acknowledgment is required please refer to Sec tion Errors Messages and rem...

Page 56: ...upplied in an output e g via cross circuits These er rors can adversely affect the operation of the module or even destroy the module and therefore result in the loss of the safety function Therefore...

Page 57: ...the connected contactors or safety relays with ap propriate protection against overcurrent and surge voltage Please note that a single error can result in the loss of the safety function between test...

Page 58: ...isabled test the shutdown capability of the actuators at regular intervals Cat 4 Use proven safety principles Use appropriately qualified actuators see Section Requirements for controlled devic es act...

Page 59: ...onds to these pulses use the two channel assignment of the outputs WARNING Loss of safety function Connect the actuator ground directly to terminal point GND of the safety module Use of an external gr...

Page 60: ...used Ensure that this error does not result in delayed system startup Other errors depending on the actuator Please take into consideration all possible errors that can occur in the actuator Error in...

Page 61: ...ation Parameterized as Comment Assignment Used Output Single channel Shutdown time in software switch off time INTERBUS Safety only 20 Application specific Value range of the shutdown time in software...

Page 62: ...e event of an error The two channel assignment means that this does not result in a hazardous state 73420006 K2 R K1 R K1 K2 OUT1_Ch1 GND M OUT1_Ch2 GND Actuator Two channel Achievable SIL SILCL Cat P...

Page 63: ...onsideration all possible errors that can occur in the actuator Error in the wiring Interrupt Cable interrupt between output and actuator or between actuator and ground No None No Detect errors using...

Page 64: ...2 Assignment Used Used Output Two channel Two channel Shutdown time in software switch off time INTERBUS Safety only 20 20 Application specific Value range of the shutdown time in software value rang...

Page 65: ...the function blocks used Before applying the operating voltage Make sure that there are no wiring errors e g cross cir cuit or short circuit or grounding errors by testing with a multimeter Check whet...

Page 66: ...r used PROFIsafe Program the safety function User manuals for the function blocks used Documentation for the SafetyProg software INTERBUS Safety Documentation for the configurable safety module used S...

Page 67: ...alidation Carry out a safety validation every time you make a safety related modification to the INTERBUS Safety SafetyBridge or PROFIsafe system When validating your individual EUC check the assignme...

Page 68: ...IB IL 24 PSDO 8 PAC 68 112 PHOENIX CONTACT 7619_en_05...

Page 69: ...en acknowledged Errors that must be acknowledged are indicated in the Ac knowledgment column in the tables below Error removal To remove the cause of an error please proceed as described in the Remedy...

Page 70: ...l pair is specified as the error location e g OUT0_Ch1 2 Example Safe output errors Table 8 1 LED The LED column specifies which LED of the local diagnostics indicators is used to signal the error Ack...

Page 71: ...n the safe state Check actuator Check connector and cabling Check freewheeling circuit at the contac tor Yes 2 x 0 3 OUT0_Ch1 OUT3_Ch1 x 7 A OUT0_Ch2 OUT3_Ch2 Error at the output or shortcircuit durin...

Page 72: ...ing the diagnostic message deletes the message and activates the outputs Undervoltage at UM Supply voltage UM is measured A diagnostics message is generated for UM 17 V WARNING Unexpected machine star...

Page 73: ...Ch1 OUT3_Ch1 x 7 A OUT0_Ch2 OUT3_Ch2 528 OUT0_Ch1 531 OUT3_Ch1 535 OUT0_Ch2 538 OUT3_Ch2 The parameterized shutdown time for the output is outside the permissible value range INTERBUS Safety only Corr...

Page 74: ...ceived from the safe controller is not within the permis sible value range INTERBUS Safety only The valid value range for the location ID is between 1 and 126 Correct value and resend parameter data t...

Page 75: ...device firmware handles this diag nostic message with the highest priority Only when this mes sage has been ac knowledged cor rectly are other errors indicated if present The acknowledg ment process...

Page 76: ...ection Restart after replac ing a safety module on page 67 8 6 2 Acknowledging an error for SafetyBridge An IB IL 24 PSDO 8 PAC error is acknowledged completely via the configurable safety module WARN...

Page 77: ...safety module on page 67 For instructions on error acknowledgment please refer to the documentation for the sys tem used WARNING Acknowledgment may result in a hazardous system state With the exceptio...

Page 78: ...IB IL 24 PSDO 8 PAC 78 112 PHOENIX CONTACT 7619_en_05...

Page 79: ...rry out repair work or make modifications to the module The housing must not be opened If the housing is opened correct operation can no longer be ensured In the event of an error send the module to P...

Page 80: ...IB IL 24 PSDO 8 PAC 80 112 PHOENIX CONTACT 7619_en_05...

Page 81: ...or the configurable logic module used 10 1 3 PROFIsafe For the system data for your system please refer to the corresponding documentation INTERBUS IBS SYS PRO INST UM E INTERBUS Safety UM EN INTERBUS...

Page 82: ...kPa up to 2000 m above sea level Storage Transport 66 kPa to 108 kPa up to 3500 m above sea level Degree of protection IP20 Housing material Plastic PBT self extinguishing V0 Air clearances and creep...

Page 83: ...f a dangerous failure on demand by the safety function PFD SIL 2 1 of 10 2 maximum corresponds to 1 x 10 4 SIL 3 1 of 10 3 maximum corresponds to 1 x 10 5 Probability of a dangerous failure per hour f...

Page 84: ...technical data please refer to the data sheet for the bus coupler or power terminal used Supply voltage UM actuators Nominal voltage 24 V DC according to EN 61131 2 and EN 60204 Tolerance 15 20 includ...

Page 85: ...fuse Safe digital outputs OUT0 to OUT3 Number 4 two channel or 8 single channel positive switching Supply From supply voltage UM Maximum output current per output 2 A Maximum output current for all ou...

Page 86: ...me tOUT INTERBUS Safety only Can be parameterized 15 ms to 6 3 s see Section Param eterization of the safe outputs on page 50 Accuracy 2 ms 6 of the parameterized value 0 ms Switch off delay for shutd...

Page 87: ...en the logic level and the I O area it is necessary to supply the bus coupler and this safety module from separate power supply units Interconnection of the power supply units in the 24 V area is not...

Page 88: ...range IL SYS INST UM E User manual Configuring and installing the INTERBUS Inline prod uct range IB IL SYS PRO UM E INTERBUS Safety User manual INTERBUS Safety system description UM EN INTERBUS SAFETY...

Page 89: ...services and error messages IBS SYS FW G4 UM E INTERBUS addressing data sheet DB GB IBS SYS ADDRESS Documentation for software Quick start guide SafetyProg UM QS EN SAFETYPROG Quick start guide Config...

Page 90: ...IB IL 24 PSDO 8 PAC 90 112 PHOENIX CONTACT 7619_en_05...

Page 91: ..._Destination_Address F Parameter PROFIsafe destination address address of the safe device see also F Parameter F I O device Failsafe I O device safe input and or output modules Modules with integrated...

Page 92: ...or the safety program For a safe output module when the F System is passivated instead of the output values pro vided by the safety program substitute values 0 are transferred to the safe outputs PROF...

Page 93: ...me must be sufficiently high for telegram delays to be toler ated by the communication but still ensure a sufficiently fast error response in the event of an error e g interruption in communication Va...

Page 94: ...ection Parameterization of the safe outputs on page 50 PST_Device_ID 20hex for IB IL 24 PSDO 8 PAC F_Destination_Address not included in the checksum calculation iPar_CRC The device parameters are ver...

Page 95: ...value 68 44 Invalid parameterization of F_SIL The safety module F Module cannot support the re quired SIL Use a device with the required SIL The safety module achieves SIL 3 maximum 69 45 Invalid para...

Page 96: ..._Address and the value that you have set via the 10 pos DIP switch are the same 03FD Incorrect order of iParameter blocks Check infrastructure components Table B 4 F Parameter parameter errors Error c...

Page 97: ...derating points by the corresponding factor in ac cordance with the table below For relay outputs 3 Limit the maximum switching voltage for relay outputs in accordance with the table be low Observe th...

Page 98: ...g a safe Inline I O module at an altitude of 3 000 m above sea level Perform the actual calculation for the module used according to the technical data from the user documentation for the module Derat...

Page 99: ...entification IB IL 24 PSDO 8 PAC BK20NA10 Version HW FW FW 00 100 100 Date 2008 01 03 Editor John Smith Test engineer Jane Brown Comment System XXX has been checked for engine hood production No Requi...

Page 100: ...d specified uniform shutdown time derived from the system specifications or shut down time per channel 7 Are measures planned to prevent simple tampering 8 Are measures planned to prevent connectors b...

Page 101: ...mment 17 Have specifications for assembly and electrical installation been defined e g EPLAN and communicated to the relevant personnel 18 Have specifications for startup been defined and communicated...

Page 102: ...o the specifications specifications from the planning phase or according to the user manual 2 Was the safety module installed in the control cabinet IP54 3 Do the cable cross sections correspond to th...

Page 103: ...only do so with a direct view of the danger zone 3 Are all parameters parameterized for the outputs 4 Are both channels for outputs that are parameterized as two channel matched to each other 5 INTERB...

Page 104: ...ecific Cat 8 Do all cables correspond to the specifications 9 Does the power supply correspond to the specifications for the protective extra low voltage in accordance with PELV 10 Has the power suppl...

Page 105: ...CT 105 112 19 Has it been ensured that any person intentionally starting hazardous move ments can only do so with a direct view of the danger zone Date Signature editor Date Signature test engineer No...

Page 106: ...IB IL 24 PSDO 8 PAC 106 112 PHOENIX CONTACT 7619_en_05...

Page 107: ...23 DIP Schalter 40 Dokumentation aktuelle 13 E Eingabe Adressraum 31 Entsorgung 79 Erforderliche Ma nahmen 57 Erstinbetriebnahme 65 F F CPU 91 F Destination_Address 91 Feedback Daten 29 Fehler Allgem...

Page 108: ...tenworte 31 berwachungszeit 92 Prozessdatenworte INTERBUS 27 PROFIsafe 31 SafetyBridge 29 Q Qualifiziertes Personal 8 R Registerl nge 31 Reparatur 79 Richtlinien 12 S SafetyBridge Adresse 48 Prozessda...

Page 109: ...orrected p 2 2 Printing and description for the DIP switches adapted p 2 8 P LED description changed p 2 12 INTERBUS Safety 4 word mode removed p 2 15 Programming data configuration data table adapted...

Page 110: ...recorded previously contained in the cover Section 4 Section 4 1 3 Setting the DIP switches revised Table 4 3 Switch position for SafetyBridge V3 modified Page 9 Page 79 Information about safety seal...

Page 111: ...products in your specific application in particular with regard to observing the applicable standards and regulations All information made available in the technical data is supplied without any acco...

Page 112: ...ation It can be downloaded at phoenixcontact net products Subsidiaries If there are any problems that cannot be solved using the documentation please contact your Phoenix Contact subsidiary Subsidiary...

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