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Peri 135413, Assembly, Commissioning And Maintenance Spare Parts And Circuit Diagrams, Page: 20 / 74

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RCS-2 Climbing Device and Hydraulics

Assembly Instructions

A6  Climbing device in use

For use in the Self-climbing System 
RCS C with Wall Shoe RCS

Components

1 

Climbing Device-2 RCS 50

5 

Climbing Shoe RCS

6 

Wall Shoe RCS

9 

Climbing Rail RCS

9.1 

Climbing bolt  
(spacer in the climbing rail)

Fig. A6.01

9.1

9

1

5
6

50

0

Summary of Contents for 135413

Page 1: ...and Hydraulics Assembly Commissioning and Maintenance Spare Parts and Circuit Diagrams Assembly Instructions Issue 08 2020 Climbing Device 2 RCS 50 Item no 135413 Hydraulic Unit RCS MAX 2x 210bar 380...

Page 2: ...oards 28 D2 Installation of Climbing Device 2 RCS 50 Standard case 29 Special brackets with 3 climbing rails 30 Connecting hydraulic hoses 31 Rail Climbing System RCS C 32 Rail Climbing System RCS CL...

Page 3: ...3 RCS 2 Climbing Device and Hydraulics Assembly Instructions Main components Overview 1 Climbing Device 2 RCS 50 2 Hydraulic Twin Hose RCS 10 m 3 Hydraulic Unit RCS MAX 2 x 210 bar 380 460V 1 3 2...

Page 4: ...be avail able If not identical to the action arrow Arrows Arrow representing an action Arrow representing a reaction of an action Arrow representing forces Safety instruction categories The safety ins...

Page 5: ...knowledge gained from professional training work experi ence and recent professional activity the competent person qualified to carry out inspections has a reliable under standing of safety related is...

Page 6: ...fications represents a misapplication with a po tential safety risk PERI shall not be held liable in this case Changes to PERI components are not permitted and represent a misapplica tion with a poten...

Page 7: ...standard configuration Climbing Device 2 RCS 50 Stroke length maximum 575 mm effective 500 mm Lifting force Nominal lifting capacity 50 kN 11 2 kip maximum 65 kN 14 6 kip Nominal lifting capacity 65 k...

Page 8: ...a high pressure cleaner Use PERI original parts as spare parts Concrete adhesion on the Climbing De vice 2 RCS 50 and hydraulic unit must be removed immediately after the con creting process Maintenan...

Page 9: ...are picked up and set down in such a way that unintentional falling over falling apart sliding or roll ing is prevented Use suitable load carrying equipment to move the components and always use the d...

Page 10: ...ime Operational working areas at great heights are to be secured by means of appropriate structural measures to pre vent objects from falling down Safety nets mesh size 2 cm and platform planking are...

Page 11: ...EE 32A 2 m 135499 5 Climbing Shoe RCS 109486 6 Wall Shoe RCS 109503 7a Power Connection Cable RCS MAX 10 m 135498 7b Power Connection Cable RCS MAX 20m 135501 8 Connector Power Cable RCS MAX 135502 9...

Page 12: ...ned Work steps prior to climbing Check the power and data connection cables Seal open ports for data connections power connections and remote controls Prepare the access points and platforms for the c...

Page 13: ...9 Protection caps 1 10 Type plate 1 11 Label Due to the clear arrangement of the quick coupler clip return and bushing inflow on the climbing device and hy draulic unit it is impossible to connect th...

Page 14: ...injuries or even death Only operate Climbing De vice RCS 50 at a maximum operating pressure of 190 bar Hydraulic Unit RCS 4 x 190 bar 380 460 V Item no 109766 Do not operate Climbing De vice RCS 50 at...

Page 15: ...2c 2h Fig A3 01 Fig A3 02 Fig A3 03 Fig A3 04 Fig A3 05 11a 11b 12 Data connection 11a Data Connection Cable RCS MAX 10 m 11b Data Connection Cable RCS MAX 20 m 12 Connector Data Cable RCS MAX 19 Wir...

Page 16: ...14 1 USB port 20 Remote Control RCS MAX wire less 20 1 Receiver Remote Con trol RCS MAX wireless Power cables 4 Power Cable RCS MAX CEE 32A 2 m 4 1 Manual Phase Inverter 7a Power Connection Cable RCS...

Page 17: ...filter 3 28 Gasket Hydraulic Tank RCS MAX Fig A4 02 3 5 3 7 3 6 3 9 3 8 3 1 3 23 3 2 3 3 3 4 3 24 3 Fig A4 01 3 25 3 26 Connections left side 3 5 Power in 1 3 6 Interlink in Pump 1 3 7 Interlink in Gr...

Page 18: ...lic Unit RCS MAX 3 16 3 17 3 18 3 19 3 22 3 20 3 21 Fig A4 04 Control panel 3 16 Emergency Stop button 3 17 Operation Mode button 3 18 Cylinder Extend button 3 19 Status Reset button 3 20 Cylinder 2 O...

Page 19: ...ts 5 Climbing Shoe RCS 5 1 Climbing pawl 5 2 Folding runner 5 3 Safety pins 5 4 Pawl lock 5 5 Hinged clamp 5 6 Spring lock 5 7 Locating pin for climbing device Fig A5 01b Fig A5 01 Fig A5 01a 5 6 5 2...

Page 20: ...ions A6 Climbing device in use For use in the Self climbing System RCS C with Wall Shoe RCS Components 1 Climbing Device 2 RCS 50 5 Climbing Shoe RCS 6 Wall Shoe RCS 9 Climbing Rail RCS 9 1 Climbing b...

Page 21: ...ckaging Do not store the hydraulic unit in a horizontal position as the oil can es cape Store hydraulic units in appropriate containers e g pallets see Section B2 Packaging For more details see the ma...

Page 22: ...the hydraulic cylinder in the designated transport crates If necessary fit a cover onto the transport crates Store the hydraulic hoses and cables rolled up and weather proofed do not go below the min...

Page 23: ...Fig B2 05a Stacking heights Individual pallet Transport using a truck pallet lift ing trolley forklift truck or crane Stacking height of max 2 pallets Storage on the construction site with a base tha...

Page 24: ...lt from an electric shock Only qualified electricians may carry out work and repairs on the electrical components of the system If it is not possible to use the Pow er Cable RCS MAX CEE 32A 2m a count...

Page 25: ...any unusual pump noises switch off and determine the cause 6 Check the functionality of the hydrau lic cylinders 7 Check components and connections for signs of external leakage Electrical connection...

Page 26: ...e Minimum bending radius internal measurement as per DIN EN 853 Hose DN08 115 mm Hose DN10 130mm Hose DN12 180mm Do not mix different hydraulic oils Make a note of the oil type used for filling e g on...

Page 27: ...eplace hydraulic hoses If case of damage before use on next construction site Maximum service life 6 years Check oil temperature and oil level Before use on next construction site Clean machine housin...

Page 28: ...MAX 3 on the lower scaffold tube with securing bracket 3 3 Fig D1 01 D1 01a Assembly on handrail boards Alternatively the hydraulic unit can be fastened onto the guardrails Components 3 Hydraulic Unit...

Page 29: ...raulic unit is generally attached to the ladder cage scaffold tubes or handrail boards of the working plat form Lay hydraulic hoses and lines in such a way that loops and knots are prevented no loops...

Page 30: ...eing damaged Observe the minimum bending radi us of the hoses see Section C2 Hy draulic hoses At the free connections A and B of the hydraulic unit connect a short cir cuit connection short piece of t...

Page 31: ...ial measures for malfunctions Quick couplers consist of 2 1 Hydraulic Quick coupler bushing Item no 110822 128993 2 2 Hydraulic Quick coupler clip Item no 110823 128992 2 3 Retaining ring bushing Asse...

Page 32: ...n the Climbing Device 2 RCS 50 1 on the bolts of the Climbing Shoes 5 and engage The Climbing Device is pressed against the climbing rail through spring force 2 Guide the claw 1 1 into the climbing ra...

Page 33: ...ts of the Climbing Shoes 5 and engage The Climbing Device is pressed against the climbing rail through spring force 2 Guide the claw 1 1 into the climbing rail extension 10 Is the locking lever 1 6 fu...

Page 34: ...raulic system checks in the manufacturer s assembly instruc tions Check hydraulic hoses and replace if necessary Carefully ventilate the hydraulic cylin der and hoses before use see Sec tion D7 Remedi...

Page 35: ...to POWER IN 3 5 4 Connect the Power Ca ble RCS MAX CEE 32A 2m 4 or Power Cable RCS MAX 2m 22 to the power supply Ensure that the supply cable is long enough If necessary attach strain relief Take cli...

Page 36: ...are in the cor rect operating mode 2 Press the Status Reset 3 19 but ton on all hydraulic units until all but tons go green and correct and ac knowledge any errors that occur The pumps are ready for o...

Page 37: ...n the piston 1 1 Are all claws engaged on the climbing bolts If necessary deactivate the oth er climbing shoes see Section D5 Op erating the climbing shoe Always extend and retract the climbing device...

Page 38: ...bing bolts Are all claws engaged on the climbing bolts Always extend and retract the climbing devices until your limit stop is reached Synchronisation deviations are thus cor rected Switching off the...

Page 39: ...ding runners Middle climbing shoe 5B is activat ed Alternatively Vertical bearing at the height of the working platform Top climbing shoe 5A is activated Both folding runners are closed Middle climbin...

Page 40: ...a height Climbing platforms individually 1 Stop approx 2 cm in front of the climbing shoes 5A 2 Press the Operation Mode button 3 17 until the button flashes orange Single mode operation is activated...

Page 41: ...or even death Guardrails should be installed prior to climbing Cordon off areas of risk in advance Use personal protective equipment to prevent falling from a height Climbing platforms individually 1...

Page 42: ...hoes if climbing bolt 9 1 is engaged above the climbing shoe that is earmarked for use Set climbing unit down on the climb ing pawls 5 1 of the activated climb ing shoes Fig D4 13 After the final stro...

Page 43: ...during the climbing procedure Body parts can become trapped be tween climbing rails and climbing shoes This can result in serious injuries Do not reach into the danger zone of the climbing shoe and c...

Page 44: ...Pull the pawl lock 5 4 on the Climb ing Shoe RCS 5 2 Fold down the hinged clamp 5 5 3 Let go of the pawl lock The climbing pawl swivels out of the climbing shoe through spring force if no climbing bo...

Page 45: ...and climbing shoes This can result in serious injuries Do not hold the climbing shoe and climbing rails when the climbing unit is being moved Deactivating 1 Pull the pawl lock 5 4 on the Climb ing Sh...

Page 46: ...RCS 10 m Item no 110069 SK050 723A 2 1 Hydraulic Quick coupler bushing Item no 110822 128993 2 3 Retaining ring bushing Dismantling the climbing de vice Completely retract the cylinder before dismant...

Page 47: ...n the system Top up the oil Vent the system Replace defective hoses Too much friction Reduce friction by lubricating the climbing rail Check the anchoring position Too much weight on the climbing unit...

Page 48: ...l deactivated Activate the climbing pawl Pawl moves sluggishly or is dirty Clean the moving parts Check functionality Spring in the climbing shoe is broken Release the climbing pawl by hand Replace cl...

Page 49: ...linder and extend and retract several times Fig D7 01 Fig D7 02 The flushing time required for each 20 m single hose length is approx 1 minute DN 08 Venting during hose replacement 1 Detach old hose 2...

Page 50: ...n completely extended 1 Press the Operation Mode button 3 17 until the button flashes orange Single mode operation is activated 2 Select the climbing device using the Cylinder 2 On Off button 3 20 and...

Page 51: ...ease the climbing pawl 5 1 with the aid of the pawl lock 5 4 The climbing procedure can then be completed After completing the climbing proce dure replace the defective climbing shoe or have repair wo...

Page 52: ...limbing rail 9 The climbing proce dure can then be completed After completing the climbing proce dure replace the climbing device or have repair work carried out by PERI Procedure 1 Retract piston unt...

Page 53: ...for malfunctions Changing the phase If the keypad flashes alternately red white the rotary field is the wrong way round Changing 1 Turn the phase inverter in the Pow er Cable RCS MAX CEE 32A 2 m 4 th...

Page 54: ...ing unit Climbing group A maximum of 8 climbing units can be included in one climbing group A maximum of 8 climbing groups can be interlinked 64 climbing units Each climbing group requires a pow er co...

Page 55: ...Remote control Remote control Climbing unit 2 Climbing unit 2 Climbing unit 1 Climbing unit 1 Climbing group 1 Climbing group 2 to maximum climbing group 8 Climbing unit 7 Climbing unit 7 Climbing uni...

Page 56: ...3 2 1 M ST B 230 bar B ST 56 RCS 2 Climbing Device and Hydraulics Assembly Instructions E2 Climbing device circuit diagram Climbing Device 2 RCS 50 Item no 135413 Fig E2 01...

Page 57: ...57 RCS 2 Climbing Device and Hydraulics Assembly Instructions F1 Maintenance chart Maintenance lo cation Comment Date Name Signa ture...

Page 58: ...58 RCS 2 Climbing Device and Hydraulics Assembly Instructions F2 Declaration of incorporation...

Page 59: ...59 RCS 2 Climbing Device and Hydraulics Assembly Instructions F2 Declaration of incorporation...

Page 60: ...60 RCS 2 Climbing Device and Hydraulics Assembly Instructions This document is a translation into English from the German original F2 Declaration of incorporation...

Page 61: ...61 RCS 2 Climbing Device and Hydraulics Assembly Instructions F2 Declaration of incorporation...

Page 62: ...ing Device 2 RCS 50 47 000 135500 Note Observe the manufacturer s assembly instructions With CEE plug 400 V 32 A Manual phase inverter inside Power Cable RCS MAX CEE 32A 2 m For connection of max 8 Hy...

Page 63: ...98 135501 Item no Weight kg RCS 2 Climbing Device and Hydraulics Note Observe the manufacturer s assembly instructions Connector Power Cable RCS MAX For connection of two Power Connection Cables RCS M...

Page 64: ...oduct Information Data Connection RCS MAX wireless For wireless data connection between Hydraulic Units RCS Max 2x 210 bar groups of two 0 600 136531 Note The remote control and receiver are paired wi...

Page 65: ...36045 Bolt ISO 10642 M8 x 16 8 8 galv Display Holder RCS MAX Spare part for Display RCS MAX for attachment to the Hydraulic Unit RCS MAX 2 x 210 bar 0 100 136043 Pallett RP Hydraulic Pump RCS MAX For...

Page 66: ...135606 Note Observe the manufacturer s assembly instructions Air Filter RCS MAX Spare part for Hydraulic Unit RCS Max 2 x 210 bar 0 100 135607 Note Observe the manufacturer s assembly instructions Tec...

Page 67: ...D Hydraulic Twin Hose RCS Hydraulic Twin Hose RCS 10 m Hydraulic Twin Hose RCS 20 m Two fixed connection hydraulic hoses to connect hydraulic units with hydraulic cylinders 8 500 15 300 110069 110070...

Page 68: ...c Hose 2SN DN08 FF 20 0 m To connect hydraulic units with hydraulic climbing devices 2 690 4 900 7 120 9 330 129419 129420 129421 129422 Technical data Observe the safety data sheet and applicable nat...

Page 69: ...s for PERI hydraulic units with different viscosities suitable for certain temperature ranges 200 000 200 000 201 000 131273 131275 131277 Accessories Hydraulic oil filter element 5 m 1 000 131314 Not...

Page 70: ...04 051760 Technical data Set for 2x sockets and 2x nipples Protection caps for Climbing Device RCS To protect unplugged Quick couplers X GE12PSR ED from dirt and damage 0 050 125632 Complete with 1 x...

Page 71: ...32 75 SW27 63 20 SW27 71 Item no Weight kg RCS 2 Climbing Device and Hydraulics Plug ISO16028 DN10 R3 8IG 0 140 128992 Socket ISO16028 DN10 R3 8IG 0 280 128993...

Page 72: ...len Key 8 part 1 x 115585 Hex Allen Key AF 12 1 x 057279 Hex Allen Key AF 14 1 x 057282 Water Pump Pliers 1 x 115147 Fitting Set PS angle 2 x 115396 Fitting Set PS short RCS 1 x 072180 Ratchet Wrench...

Page 73: ...SW 18 M12 24 13 3 73 Item no Weight kg RCS 2 Climbing Device and Hydraulics Washer ISO 7089 200 HV A12 galv Corresponds to old standard DIN 125 Form A 0 006 780702 Hex Nut ISO 4034 M12 5 0 017 723805...

Page 74: ...w peri com DE en 10 2020 794666 PERI GmbH The optimal System for every Project and every Requirement System Independent Accessories Column Formwork Wall Formwork Slab Formwork Climbing Systems Bridge...

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