Pentair FLECK 5800, Service Manual

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JOB SPECIFICATION SHEET
Job Number: ___________________________________________________
Model Number: _________________________________________________
Water Hardness: _______________________________________ ppm or gpg
Capacity Per Unit: _______________________________________________
Mineral Tank Size: ______________ Diameter: ________ Height: _________
Salt Setting per Regeneration: _____________________________________
Regenerant Flow: Downflow Upflow Backwash Downflow 2x Backwash
Filter Upflow Variable Refill Custom Downflow Custom Upflow
1. Meter Size:
A. 3/4" Paddle Wheel Turbine
B. 1" Paddle Wheel Turbine
C. 1-1/2" Paddle Wheel Turbine
D. 2" Paddle Wheel
E. 3" Paddle Wheel
F. Generic_________Pulse Count__________Meter
Size__________
2. System Type:
A. System #4: 1 Tank, 1 Meter, Immediate, or Delayed Regeneration
B. System #4: Time Clock
3. Cycle Settings:
A. Backwash: ____________________________________ Minutes
B. Brine and Slow Rinse: ___________________________ Minutes
C. Rapid Rinse: ___________________________________ Minutes
D. Brine Tank Refill: _______________________________ Minutes
E. Pause Time: ___________________________________ Minutes
F. Second Backwash: ______________________________ Minutes
4. Drain Line Flow Control:_____________________________ gpm
5. Brine Line Flow Control: ____________________________ gpm
6. Injector Size#: ________________________________________
7. Battery Install/Change Date: ______________________________
TABLE OF CONTENTS
OPERATING PARAMETERS ............................................................ 2
JOB SPECIFICATION SHEET .......................................................... 2
INSTALLATION ............................................................................... 3
START-UP INSTRUCTIONS/FLUSHING & CONDITIONING ........... 5
SYSTEM DISINFECTION ................................................................. 5
TOUCHSCREEN CONTROL FEATURES.......................................... 6
TOUCHSCREEN SETUP ................................................................. 7
MASTER SETTINGS PROGRAMMING ............................................ 9
ADDITIONAL FEATURES ................................................................ 13
REGENERATION ............................................................................. 14
CONTROL OPERATION ................................................................... 14
MASTER RESET ............................................................................. 14
DIAGNOSTICS ................................................................................ 15
ALARMS AND ERRORS .................................................................. 15
USB CONNECTION FOR FIELD PROGRAMMING .......................... 16
TROUBLESHOOTING ...................................................................... 17
PENTAIR PRO: APP SETUP ........................................................... 18
MASTER SETTINGS REFERENCE CHART ..................................... 23
5800/5810/5812 CONTROL VALVE -PART NUMBERS ................... 24
POWERHEAD ASSEMBLY............................................................... 25
5800 CONTROL VALVE ASSEMBLY ................................................ 26
5810 CONTROL VALVE ASSEMBLY ................................................ 27
5812 CONTROL VALVE ASSEMBLY ................................................ 28
5800/5810/5812 CONTROL VALVE ACCESSORIES ......................... 29
5800/5810/5812 CONTROL VALVE ASSEMBLIES .......................... 30
5800 TURBINE METER ASSEMBLY ................................................ 31
5800 PADDLE METER ASSEMBLY ................................................. 31
5800 BYPASS VALVE ASSEMBLY (METAL) ..................................... 32
5800 BYPASS VALVE ASSEMBLY (PLASTIC) .................................. 32
SAFETY BRINE VALVE .................................................................... 33
WATER CONDITIONER FLOW DIAGRAMS ..................................... 34
5800 DIMENSIONAL DRAWINGS ................................................... 40
5810 DIMENSIONAL DRAWINGS ................................................... 41
5812 DIMENSIONAL DRAWINGS ................................................... 42
WIRING DIAGRAM .......................................................................... 43
INJECTOR FLOW DATA .................................................................. 44
5800 PERFORMANCE DATA .......................................................... 45
5810 PERFORMANCE DATA .......................................................... 46
5812 PERFORMANCE DATA .......................................................... 47
IMPORTANT PLEASE READ:
•
The information, specifications and illustrations in this manual are based
on the latest information available at the time of release. The manufacturer
reserves the right to make changes at any time without notice.
• This manual is intended as a guide for service of the valve only. System
installation requires information from a number of suppliers not known at
the time of manufacture. This product should be installed by a plumbing
professional.
•
This unit is designed to be installed on potable water systems only.
• This product must be installed in compliance with all state and municipal
plumbing and electrical codes. Permits may be required at the time of
installation.
• It is established that when daytime water pressure exceeds 80 psi (5.5
bar), the maximum pressure rating of 125 psi (8.6 bar) can be exceeded. A
pressure regulator must be installed on this system or warranty is voided.
• Do not install the unit where temperatures may drop below 32°F (0°C) or
above 120°F (52°C).
• Do not place the unit in direct sunlight. Black units will absorb radiant heat,
increasing internal temperatures.
•
Do not strike the valve or any of the components.
• Warranty of this product extends to manufacturing defects. Misapplication
of this product may result in failure to properly condition water, damage to
product, or personal injury.
• A prefilter should be used on installations in which free solids are present.
• In some applications local municipalities treat water with Chloramines. High
Chloramine levels may damage valve components.
• Correct and constant voltage must be supplied to the controller to maintain
proper function.
•
The system is intended to treat potable water only. The system is not
intended to be used for treating water that is microbiologically unsafe or of
unknown quality without adequate disinfection before and after the system.
• This system is not intended for use by persons (including children) with
reduced physical, sensory, or mental capabilities, or lack of experience
and knowledge, unless they have been given supervision or instruction
concerning use of the appliance by a person responsible for their safety.
•
Children shall not play with the system.
•
Cleaning shall not be made by children without supervision.
• Periodic cleaning and maintenance may be required to function properly.
See disinfection instructions on page 5.
OPERATING PARAMETERS
Minimum Pressure 20 psi/1.4 bar/138 kPa
Maximum Pressure 125 psi/8.61 bar/861 kPa
Minimum Water Temperature 34°F/1°C
Maximum Water Temperature 110°F/43°C
Minimum Ambient Temperature 34°F/1°C
Maximum Ambient Temperature 120°F/52°C
Maximum Humidity 75%
Input Voltage 100-240 VAC
Input Frequency 50/60 Hz
Output Voltage 12 VDC
Output Current 2.0 amps
Maximum Altitude 2,000 meters
2 • FLECK 5800/5810/5812 XTRI Service Manual