Parker AC20F Series Hardware Installation Manual Download Page 83

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MSG11-5715-743/EN: AC20F Series - Hardware Installation Manual

MSG11-5715-743/EN 24.04.2023

83 (148)

Status Indicator LEDs

‘REV’ LED

‘RUN’ LED

Inverter Status

Inverter RUNNING in FORWARDS direction.

Inverter STOPPING from FORWARDS direction.

Inverter RUNNING in REVERSE direction.

Inverter STOPPING from REVERSE direction.

Inverter STOPPED.

‘OK’ LED

Inverter Status

Inverter is HEALTHY.

Inverter has TRIPPED.

Summary of Contents for AC20F Series

Page 1: ...MSG11 5715 743 EN AC20F Series Hardware Installation Manual 1 148 MSG11 5715 743 EN 24 04 2023 MSG11 5715 743 EN 24 04 2023 AC20F Series Variable Speed Drive Hardware Installation Manual...

Page 2: ...e equipment 1 2 Application Area The equipment described is intended for industrial motor speed control utilizing AC induction motors or PMAC motors 1 3 Personnel Installation operation and maintenanc...

Page 3: ...ere may still be dangerous voltages present at power terminals motor output supply input phases DC bus and the brake where fitted when the motor is at standstill or is stopped For measurements use onl...

Page 4: ...l wiring is rated for the highest system voltage Thermal sensors contained within the motor must have at least basic insulation All exposed metalwork in the Inverter is protected by basic insulation a...

Page 5: ...r fault conditions power loss or unintended operating conditions the inverter may not operate as intended In particular o Stored energy might not discharge to safe levels as quickly as suggested and c...

Page 6: ...49 0781 509 0 Fax 49 0781 509 98176 Internet www parker com eme E mail EM Motion parker com Certified according to ISO 9001 2015 Parker Hannifin Manufacturing Germany GmbH Co KG Sitz Bielefeld Amtsger...

Page 7: ...5 Product Overview 12 6 Installation 15 6 1 Mechanical 15 Product Dimensions Weights 15 Product Fixing Dimensions 17 Lifting the Inverter 18 Mounting the Inverter 19 Ventilation Clearance Requirement...

Page 8: ...ty Warnings Limitations 74 8 6 STO Functional Checks 76 Comprehensive Checks 77 Test Protocol Specimen 79 Regular Checks 79 8 7 STO Troubleshooting 80 9 Basic Drive Operation 81 9 1 Local Operation 81...

Page 9: ...C Line Fed Power Stack Ratings 133 1 230 V Products 133 3 230 V Products 133 3 400 V Products 134 13 3 Internal Brake Switch Ratings 135 1 230 V Products 135 3 230 V Products 135 3 400 V Products 136...

Page 10: ...ulting in the basic operation of the drive Information for the full AC20F product is referred to as the Inverter or drive throughout the manual Product coding Any x within a product code indicates the...

Page 11: ...Inverter duty The rated current of the motor used with the Inverter is not less than 25 of the Inverter current rating It this is the case poor motor control or autotune problems may occur Unpacking t...

Page 12: ...2 10 1 5 180 kW Input Frequency 50 60 Hz 10 Output Frequency 0 5 590 Hz Safe Torque Off STO SIL2 PLd Environment Temperature 0 40 C derate output current above 40 C by 2 per C up to maximum of 45 C N...

Page 13: ...220 Rated Output Current Motor Stall Overvoltage Undervoltage 400 V products 840 VDC 420 VDC Heatsink Overtemperature Motor Thermistor Overtemperature Three Phase OK Missing Line Phase Detection 3 40...

Page 14: ...Outputs Relay Outputs 2x Configurable Relay Outputs User 24 V Output 1x User 24 V Reference Voltage Output External 24V Auxiliary Input 1x 24 VDC Input PELV Additional I O with Optional Encoder Feedb...

Page 15: ...ts Frames 2 6 Frame Size Product Dimensions Weight H H1 H2 W D 2 180 0 7 09 193 0 7 60 227 5 8 96 108 4 4 27 185 0 7 28 2 0 4 41 3 237 5 9 35 248 0 9 76 281 9 11 10 141 6 5 57 184 0 7 24 3 3 7 28 4 26...

Page 16: ...H H1 H2 W D 7 630 0 24 80 623 5 24 55 n a 355 0 13 98 265 0 10 43 36 0 79 37 8 765 0 30 12 755 0 29 72 n a 406 0 15 98 300 0 11 81 52 0 114 64 9 765 0 30 12 778 0 30 63 n a 510 0 20 08 326 0 12 83 83...

Page 17: ...20 146 0 5 75 7 5 0 30 5 0 0 20 2 5 0 10 4 6 0 18 M5 5 329 0 12 95 5 5 0 22 194 0 7 64 8 0 0 31 6 0 0 24 3 0 0 12 5 5 0 22 M5 6 412 0 16 22 11 5 0 45 235 0 9 25 13 5 0 53 8 0 0 31 3 3 0 13 6 0 0 24 M6...

Page 18: ...Frame 7 A forklift or two people are required when handling this frame size Again care must be taken to avoid injury This product will stand up vertically on a flat surface Frames 8 10 A forklift is r...

Page 19: ...l as per the Fixing Dimensions listed in the table above 2 Drill the fixing holes as per the Slot Size and required Fixing as listed in the table above 3 Screw the fixings part way into the cubicle ba...

Page 20: ...s own clearance requirements When mounting two or more inverters together these clearances are additive Ensure that the mounting surface is normally cool The inverter must be mounted in a suitable cub...

Page 21: ...roduct Frame 7 is shown for illustration only Frame Size Product Clearances A B C D 7 10 0 0 39 200 0 7 87 200 0 7 87 50 0 1 97 8 10 0 0 39 200 0 7 87 200 0 7 87 50 0 1 97 9 10 0 0 39 200 0 7 87 200 0...

Page 22: ...ng Bracket Kit Frame 2 ASP 0039 03 AC20F Wiring Bracket Kit Frame 3 400 V ASP 0039 04 AC20F Wiring Bracket Kit Frame 4 400 V ASP 0039 05 AC20F Wiring Bracket Kit Frame 5 400 V ASP 0039 02 ASP 0039 03...

Page 23: ...there is no power to the inverter If the drive has been powered up ensure enough time has elapsed that the inverter has discharged its residual energy Always check that the voltages on the user termi...

Page 24: ...DC DC Dynamic Brake Resistor Connection DBR Dynamic Brake Resistor Connection U Motor Output Phase U V Motor Output Phase V W Motor Output Phase W Frame 5 Label Description PE Protective Earth L1 Supp...

Page 25: ...Dynamic Brake Resistor Connection DC DC DBR Dynamic Brake Resistor Connection U Motor Output Phase U V Motor Output Phase V W Motor Output Phase W Frames 7 8 Label Description PE Protective Earth DC D...

Page 26: ...ctions Output motor supply connections should be wired into terminals U V W Phase rotation is critical to ensure consistency between the inverter motor control direction and motor shaft rotation The m...

Page 27: ...s 6 10 the lower terminal cover must be removed to gain access to the power terminals for wiring Frame 6 1 Remove the two fixing screws from the bottom edge of the lower terminal cover 2 Push the two...

Page 28: ...EN AC20F Series Hardware Installation Manual 28 148 MSG11 5715 743 EN 24 04 2023 Frames 7 10 1 Unscrew the 2x Fr 7 9 4x Fr 10 lower panel fixings 2 Lift the panel away from the product to access the p...

Page 29: ...s Frames 8 10 The clear terminal covers slide upwards from the terminal block to expose the power terminal connections Terminal Block Wire Range Europe Wire sizes for Europe should be chosen with resp...

Page 30: ...wire sizes allow for an ampacity of 125 of the rated input and output amperes for motor branch circuit conductors as specified in NEC NFPA 70 3 400 V Products Frame Size Product Code Motor Power kW AC...

Page 31: ...minals DC DC DBR Motor Output Terminals U V W Earth Terminal PE Chassis Earth Clamp PE 2 1 13 10 0 1 13 10 0 1 8 16 0 3 1 26 11 2 1 26 11 2 1 8 16 0 4 2 15 19 0 2 15 19 0 1 8 16 0 5 4 10 36 5 4 10 36...

Page 32: ...sed through them On Frames 7 10 where screened cable is used for example as recommended for the motor connections it is recommended that the rubber plastic grommet is replaced with a metal gland to ac...

Page 33: ...positions on the Fan Voltage Selection PCB By default the fan supply jumper links are fitted in the 380 V Jumper positions as shown in the image above For 480 V line supplies the links should be move...

Page 34: ...referred to as VDRs In some system applications where the product is exposed to large transient voltage events on the power supply that it is connected to it is recommended that the VDRs are connecte...

Page 35: ...ccess the links Frame 6 To access the Y Cap links 1 Remove the Lower Terminal cover 2 Remove the 2x screws from the product To access the VDR link it is necessary to open the product 1 Remove the Lowe...

Page 36: ...e same as placing the links in the disconnected pin 2 4 position To access the DC Link Y Cap link 1 Remove the Lower Terminal cover 2 Carefully remove the Upper Terminal cover disconnecting the onboar...

Page 37: ...e DC link capacitors has been discharged Terminal Cover Removal Frames 2 5 only On the Frames 2 5 the control module terminal cover must be removed to gain access to the control terminals for wiring T...

Page 38: ...10 V 0 20 mA 4 20 mA AO1 Analogue Output 1 0 10 V 0 20 mA 4 20 mA AO2 Analogue Output 2 0 10 V 0 20 mA 4 20 mA AO3 Analogue Output 3 10 V 0 10 V 0V 0V Reference For Analogue Digital I O 0V 0V Referenc...

Page 39: ...Output 1 0 10 V 0 20 mA 4 20 mA AO2 Analogue Output 2 0 10 V 0 20 mA 4 20 mA AO3 Analogue Output 3 10 V 0 10 V 0V 0V Reference For Analogue Digital I O 0V 0V Reference For Analogue Digital I O Externa...

Page 40: ...iable output to voltmeter AO2 0 10 V variable output 10 V fixed reference voltage DX1 24 V digital input DX2 24 V digital input DX3 24 V digital input DI4 24 V digital input DI5 24 V digital input STO...

Page 41: ...AWG None Fitted 5 mm 0 20 2x 0 5 mm2 2x 21 AWG None Fitted Stranded 1x 0 75 mm2 1x 19 AWG White Collar 1 5 mm OD 6 mm 0 24 1x 0 5 mm2 1x 21AWG Orange Collar 1 3 mm OD Terminal Block Tightening Torque...

Page 42: ...mming of custom applications and firmware updates etc Recommended Ethernet Cables The following Ethernet cables are recommended for connecting to the control board RJ45 socket Ethernet Cable Category...

Page 43: ...s 6 10 On Frames 6 10 the lower terminal cover will need to be removed prior to connecting the Ethernet cable into the RJ45 socket on the control PCB To remove the cable push the connector clip down t...

Page 44: ...supply to the unit and or system has been disconnected and the residual energy in the DC link capacitors has been discharged CAUTION ESD SENSITIVE EQUIPMENT Take ESD precautions when handling the Opti...

Page 45: ...the lower terminal cover will need to be removed prior to option card installation 1 Remove the option card from its packaging 2 Use the alignment rib in the control module housing and the option card...

Page 46: ...oder 1 2 Channel A Input B Encoder B Encoder 2 B Encoder 1 2 Channel B Input B Encoder B Encoder 2 B Encoder 1 2 Channel B Input V Encoder V Encoder 2 V Encoder 1 2 Encoder Supply 5 V 12 V 15 V or 20...

Page 47: ...Anout 4 Anout 5 Analogue Output 4 5 10 V 0 10 V DX11 Digin Digout 11 Digin Digout 12 Digital Input Output 11 12 24 V Configurable 10 V 10V 10 V 10 V Reference Voltage 10 V 10 V 10 V 10 V Reference Vol...

Page 48: ...and your local National Electrical Safety Installation Requirements Local wiring regulations always take precedence Recommended Wire Ferrule Sizes The following wire sizes and ferrules are recommended...

Page 49: ...rminal covers main covers and cover fixings must remain in place while the drive is energized These should only ever be removed once the supply to the unit and or system has been disconnected and the...

Page 50: ...control module housing from the power stack 4 Gently turn the control module upside down so it rests to the right of the power stack with the interface cables still connected 5 Remove and discard the...

Page 51: ...Option card from its packaging 6 Slide the Comms Card along the PCB using the connector features for alignment Note The front facia of the Option should be loose at this point 7 Now fully tighten the...

Page 52: ...orm steps 2 3 in reverse 1 Remove the Comms Interface Option card from its packaging 2 Slide the Comms Card along the PCB using the connector features for alignment Note The front facia of the Option...

Page 53: ...formatted This implies a 32 GB limitation of MS Windows OS If a different type of SD card is used then a partition tool may be required Installation WARNING RISK OF DATA CORRUPTION Do not remove the S...

Page 54: ...3 Frames 6 10 On Frames 6 10 the lower terminal cover will need to be removed prior to SD card installation in the control PCB To remove the card pull it out the slot 1 Insert the SD Card label side u...

Page 55: ...ecting a remote mounted 6901 MMI This 6901 can be useful when performing commissioning functions or when a 6901 MMI is to be mounted remotely i e on the door of a control cubicle Order Codes Order Cod...

Page 56: ...rames 2 5 On Frames 2 5 the control module terminal cover will need to be removed prior to connecting the remote 6901 MMI cable To remove the cable push the connector clip up towards the cable and pul...

Page 57: ...On Frames 6 10 the lower terminal cover will need to be removed prior to connecting the remote 6901 MMI cable into the control PCB To remove the cable push the connector clip up towards the cable and...

Page 58: ...uses as well as optional components that may be specific to the installation i e Input Chokes EMC Filters Output Chokes as shown in the diagram below Key Mandatory Component Optional Component A B C D...

Page 59: ...5 1352 50 70 A50QS Series 20F 45 0440 22 4485 63 100 A50QS Series 20F 45 0600 30 3050 100 100 A50QS Series 6 20F 46 0750 37 16200 100 150 A50QS Series 20F 46 0900 45 25000 125 150 A50QS Series 7 20F 4...

Page 60: ...75 0 138 160 339 8 20F 48 1800 90 0 116 190 403 20F 48 2200 110 0 098 225 477 20F 48 2650 132 0 080 275 583 9 20F 49 3200 160 0 067 330 700 10 20F 410 3600 180 0 060 370 785 Notes AC Line Choke induc...

Page 61: ...The Dynamic Brake Resistor must be rated to absorb peak braking power during deceleration as well as the average power over the complete cycle These values can be calculated using the formulas below...

Page 62: ...recommends the addition of a thermal overload switch motor starter or fuse of aM type or equivalent to be fitted in series with the resistor This is to provide protection to the component Thermal Over...

Page 63: ...t Dynamic Brake Resistor Peak Instantaneous Power kW Vdb Dynamic Brake Resistor Threshold Voltage V 764 V 400V products Rdb Dynamic Braking Resistor 7 5 AC Motor Choke The maximum rate of Voltage rise...

Page 64: ...F 47 1500 75 0 098 150 285 8 20F 48 1800 90 0 082 180 342 20F 48 2200 110 0 067 220 418 20F 48 2650 132 0 055 265 504 9 20F 49 3200 160 0 046 320 608 10 20F 410 3600 180 0 041 360 684 Notes AC Motor C...

Page 65: ...SS1 an external safety control unit should be used To implement Safe Stop 1 SS1 the external safety control unit causes the drive to decelerate to rest Once at rest it invokes STO in the inverter Ple...

Page 66: ...he correct motor cable and correct STO input wiring STO always overrides any attempt to start the drive If one or both STO control inputs is requesting the STO function the drive will not start even i...

Page 67: ...electrical power drive systems EN61508 2010 Functional safety of electrical electronic programmable electronic safety related systems STO aligns to the following aspects of this standard Safety Integr...

Page 68: ...escription STOA STO Input Channel A 0V or not connected STO is Active on channel A Drive will not run 24 V STO is Disabled on channel A Drive will run providing 24 V is present on STO input channel B...

Page 69: ...cycled both mains power and any auxiliary 24V supply 0V 24V 24V 24V STO INACTIVE Inverter is enabled to run and supply power to the connected motor under software control X X INVERTER UNPOWERED Invert...

Page 70: ...ior to running the drive Configuration Setup TH1 Motor Thermistor connection TH2 Motor Thermistor connection DX1 Run Forward 24 V digital input STOA 24 V input connected via STO Request contacts STOB...

Page 71: ...closed circuit STOA STOB inputs are supplied with 24 V 2 Close the Run Forward contact To stop the drive 1 Open the Run Forward contact and wait for the motor to come to a standstill To invoke STO 1 W...

Page 72: ...mistor connection DX1 Run Forward 24 V digital input DI4 Stop 24 V digital input STOA 24 V input connected via Safety Control Unit DODE o p signal STOB 24 V input connected via Safety Control Unit DOD...

Page 73: ...uts Q3 Q4 the outputs will de energise and hence STO will now be Active on the drive for as long as required Timing diagram Typical Operation Stop Speed Emergency Stop Drive STO input Ch A B No torque...

Page 74: ...rnings Limitations WARNING Ignoring the following may result in serious injury or death Only competent personnel are permitted to install the STO function and commission it They must disseminate and m...

Page 75: ...peration of the STO function may lead to overspeed and destructive overvoltages as well as explosions in the drive Therefore the STO function must NEVER be used with synchronous drives in the field we...

Page 76: ...speed Any external forces must also be considered e g effects due to gravity During the active braking phase of SS1 or Stop category 1 controlled stop with safely monitored time delay according to EN...

Page 77: ...on should be logged WARNING Potential loss of Safety Function During this test the safety function must not be relied on because at times only one channel will be activated and therefore the intended...

Page 78: ...r approximately 5 seconds must exceed 3 seconds Motor must immediately coast to a rest Inverter must report a STO trip immediately 11 The STO function has latched in hardware to disable the drive Re a...

Page 79: ...lar check is recommended once per week Where a regular check coincides with the timing of a comprehensive check the comprehensive check must take precedence The following steps must be performed and r...

Page 80: ...erter will not run when given a start command Tripped 31 Safe Torque Off 15 0 V 15 0 V STO is invoked When safe to do so connect STOA and STOB to a 24 VDC supply Tripped 31 Safe Torque Off 15 0 V 25 2...

Page 81: ...allation instructions Minimum Connections The minimum control connections required to run the drive in Local mode are shown below Note that if Vector Control Encoder Feedback control mode is selected...

Page 82: ...er Decrements the value of the displayed parameter Press at the same time as the STOP key to select reverse direction when in Local mode ESCAPE Key Navigation Displays the previous level s Menu Parame...

Page 83: ...Status Indicator LEDs REV LED RUN LED Inverter Status Inverter RUNNING in FORWARDS direction Inverter STOPPING from FORWARDS direction Inverter RUNNING in REVERSE direction Inverter STOPPING from REV...

Page 84: ...Menu level or the first parameter of the current Menu Parameter Allows a writable parameter to be modified this is indicated by appearing on the left of the bottom line PROGRAM Key No Function LOCAL R...

Page 85: ...G and FWD REV keys Speed Control Ref is controlled from the inverter terminals Start Stop Seq is controlled from the terminals Speed Control Ref is controlled using the up and down keys OK LED HEALTH...

Page 86: ...navigate through the sub menu lists Navigate to Top Level Menu on Power Up Onboard Keypad Display 6901 Remote Keypad Display Navigate to Control and Type Setup Menu Onboard Keypad Display 6901 Remote...

Page 87: ...cted Run the drive set a speed setpoint and issue a drive run command to rotate the motor Stop the drive bring the motor back to a standstill Change the motor direction to run the motor in reverse Not...

Page 88: ...Encoder Feedback 0033 0 SLOT1 0 SLOT1 1 SLOT2 ENUM STOPPED 2 Motor Nameplate Settings a Induction Motor To enter the Motor Nameplate information for an Induction Motor Navigate to the Motor Nameplate...

Page 89: ...Nm REAL ALWAYS PMAC Therm TC 0289 62 1 to 10000 s TIME ALWAYS PMAC Torque KT 0287 1 00 0 01 to 10000 0 Nm A REAL ALWAYS PMAC Winding Ind 0286 20 00 0 01 to 1000 0 mH REAL ALWAYS PMAC Winding Res 0285...

Page 90: ...LSE 1 TRUE BOOL ALWAYS Enc Invert 0074 0 FALSE 0 FALSE 1 TRUE BOOL STOPPED Enc Lines 0075 100 1 to 65535 UINT STOPPED Enc Mode 0078 0 Quadrature 0 Quadrature 1 Clock Dir 2 Clock ENUM STOPPED Enc Suppl...

Page 91: ...n poor motor control or most likely spurious drive trips when enabled There are two types of Autotune routine 1 Rotating 2 Stationary A Rotating autotune on an uncoupled motor is always the preferred...

Page 92: ...lerate to a stop and the drive will disable Drive Stopped Indication Onboard Keypad Display 6901 Remote Keypad Display RUN LED will flash until the motor has come to a stop When the motor has come to...

Page 93: ...ates If the REV LED is also illuminated motor is running in the reverse direction Motor Running LED Illuminated motor Stopped LED off The shaft will rotate in the direction indicated by the direction...

Page 94: ...nboard Keypad Display 6901 Remote Keypad Display Forward Reverse The direction is indicated by Motor Direction Indication Onboard Keypad Display 6901 Remote Keypad Display If Forward direction is acti...

Page 95: ...Selection Onboard Keypad Display 6901 Remote Keypad Display Press and hold the Stop key for approx 3 seconds as LOCAL TO REMOTE appears across the display Press the L R key Once Remote Control Mode is...

Page 96: ...t DIGIN 4 24 V Input Start DIGIN 5 24 V Input No Stop DIGIN 6 24 V Input Reset RLY1 Running RLY2 No Trip ANOUT 2 0 10 V Pressure Valve DIGIO 1 24 V Output Bypass Pump 1 DIGIO 2 24 V Output Bypass Pump...

Page 97: ...Manual MSG11 5715 743 EN 24 04 2023 97 148 Application Macro pQ Profinet Configuration Setup ANIN 1 0 10 V Pressure Feedback ANOUT 2 0 10 V Pressure Valve TH1 Motor Thermistor connection TH2 Motor The...

Page 98: ...e Setpoint DIGIN 4 24 V Input Start DIGIN 5 24 V Input No Stop DIGIN 6 24 V Input Reset RLY1 Running RLY2 No Trip ANOUT 2 0 10 V Pressure Valve DIGIO 1 24 V Output Bypass Pump 1 DIGIO 2 24 V Output By...

Page 99: ...SG11 5715 743 EN 24 04 2023 99 148 Application Macro PowerUnit Control Profinet Configuration Setup ANIN 1 0 10 V Pressure Feedback ANOUT 2 0 10 V Pressure Valve TH1 Motor Thermistor connection TH2 Mo...

Page 100: ...VAC or 24 VDC voltage supply RL1B Healthy Relay output to lamp TH1 Motor Thermistor connection TH2 Motor Thermistor connection AI1 Remote Setpoint input 1 0 10 V variable input from potentiometer AI2...

Page 101: ...hy Relay output to lamp TH1 Motor Thermistor connection TH2 Motor Thermistor connection AI1 Manual Remote Setpoint 0 10 V variable input from potentiometer AI2 Auto Remote Setpoint 4 20 mA variable in...

Page 102: ...nts Reverse direction is achieved by entering a negative speed setpoint Configuration Setup RL1A 110 230 VAC or 24VDC voltage supply RL1B Healthy Relay output to lamp TH1 Motor Thermistor connection T...

Page 103: ...ing the keypad The Application is sometimes referred to as Motorized Potentiometer Configuration Setup RL1A 110 230 VAC or 24 VDC voltage supply RL1B Healthy Relay output to lamp TH1 Motor Thermistor...

Page 104: ...ock is then used as the drive setpoint Configuration Setup RL1A 110 230 VAC or 24 VDC voltage supply RL1B Healthy Relay output to lamp TH1 Motor Thermistor connection TH2 Motor Thermistor connection A...

Page 105: ...lamp TH1 Motor Thermistor connection TH2 Motor Thermistor connection AI1 Remote Setpoint input 1 0 10 V variable input from potentiometer AI2 Remote Setpoint Trim input 2 4 20 mA variable input from...

Page 106: ...The external power supply is connected as per the diagram below 24V Active Functionality Although in 24V power up mode the drive cannot run a motor a limited number of circuits and functions are still...

Page 107: ...t 10 3 Repair In the event of a drive failure the inverter should be returned to a local Parker Repair Centre No attempt should be made by the user to repair the unit themselves Only Parker trained pe...

Page 108: ...stems with input currents 16A and 575A per phase BS EN IEC 61000 6 2 2019 Electromagnetic compatibility EMC Part 6 2 General standards Immunity for industrial environments BS EN IEC 61000 6 3 2021 Ele...

Page 109: ...th connection using a conductor of the same cross sectional area as the original must be added This is due to the current flowing in the Y Caps being 3 5mA EMC Directive When installed in accordance w...

Page 110: ...ither a plug in device nor a movable device and when used in the first environment is intended to be installed and commissioned only by a professional Note A professional is a person or an organizatio...

Page 111: ...ly small size and at frequencies near 30 MHz When multiple drives are used 3 dB attenuation per drive needs to be added Conducted Emissions Standards The Conducted Emissions standards have common root...

Page 112: ...ue for default switching frequency of inverter Operation at higher switching frequencies will require extra filtering WARNING The drive is suitable for use on TN supplies when fitted with the internal...

Page 113: ...asi Peak dB V Ave dB V Limit dB V Margin dB 0 154 99 43 100 00 0 57 0 158 99 93 100 00 0 07 0 193 94 19 100 00 5 81 0 217 93 88 100 00 6 12 0 237 79 65 90 00 10 35 0 489 65 92 90 00 24 08 0 565 74 08...

Page 114: ...12 90 1 287 75 40 76 00 0 60 1 289 82 78 86 00 3 22 1 293 82 60 86 00 3 40 1 333 75 83 76 00 0 17 29 805 50 14 60 07 9 94 29 873 53 26 70 05 16 79 Frame 5 Freq MHz Quasi Peak dB V Ave dB V Limit dB V...

Page 115: ...841 87 99 125 00 37 01 0 889 89 94 125 00 35 06 1 285 85 22 115 00 29 78 1 467 94 95 125 00 30 05 1 545 86 40 115 00 28 60 2 105 79 48 115 00 35 52 Frame 9 Freq MHz Quasi Peak dB V Ave dB V Limit dB V...

Page 116: ...s are separated out Four separate earth bus bars three of which are insulated from the mounting panel connect to a single earth point star point near the incoming safety earth from the main supply CUB...

Page 117: ...so used as a reference for any 110 or 220 V control used and for the control transformer screen 3 Metal Work Earth Busbar The control cubicle mounting panel is used as this earth busbar and should pro...

Page 118: ...lly Clean Noisy or Sensitive The diagram below shows an overview Key CLEAN Cables NOISY Cables SENSITIVE Cables Signal Control Communications Cables Supply Power Cables A B C D E AC Line Fuses EMC Fil...

Page 119: ...e filter AC Line Supply Cable Cable Type Unscreened Segregation From all other wiring clean Length Limit Unlimited External EMC Filter to Inverter Input Cable Cable Type Screened Armoured Segregation...

Page 120: ...e is not available lay unshielded motor cables in a metal conduit which will act as a shield The conduit must be continuous with a direct electrical contact to the VSD and motor housing If links are n...

Page 121: ...rent trip events as the cable capacitance is charged and discharged at the switching frequency Increased conducted emissions that degrade the performance of the internal EMC filter due to common mode...

Page 122: ...0065 20F 42 0090 Power Rating kW 1 5 2 2 4 Current Rating A 4 6 5 9 Harmonic No RMS Current A 1 3 74 5 99 8 21 3 0 00 0 00 0 00 5 2 62 3 90 5 26 7 1 77 2 39 3 14 9 0 00 0 00 0 00 11 0 38 0 39 0 36 13...

Page 123: ...Rating kW 5 5 7 5 11 Current Rating A 12 17 23 Harmonic No RMS Current A 1 10 76 14 89 20 72 3 0 00 0 00 0 00 5 6 23 7 70 9 33 7 3 22 3 30 3 00 9 0 00 0 00 0 00 11 0 76 1 28 1 80 13 0 93 1 02 0 81 15...

Page 124: ...38 44 Harmonic No RMS Current A 1 29 15 35 14 41 08 3 0 00 0 00 0 00 5 12 44 13 81 15 11 7 3 45 2 85 2 22 9 0 00 0 00 0 00 11 2 42 2 87 3 27 13 0 77 0 41 0 05 15 0 00 0 00 0 00 17 1 00 1 24 1 42 19 0...

Page 125: ...5 90 Harmonic No RMS Current A 1 56 17 70 92 85 37 3 0 00 0 00 0 01 5 19 19 23 53 25 76 7 1 53 1 28 1 00 9 0 00 0 01 0 01 11 4 21 5 06 5 55 13 0 57 1 01 1 93 15 0 00 0 01 0 00 17 1 77 2 05 2 00 19 0 7...

Page 126: ...80 Harmonic No RMS Current A 1 107 92 147 18 171 52 3 0 02 0 01 0 01 5 30 92 39 07 52 83 7 0 90 0 70 9 99 9 0 01 0 00 0 01 11 6 52 7 08 10 63 13 2 54 3 52 5 18 15 0 01 0 00 0 00 17 2 98 3 89 4 18 19 1...

Page 127: ...0 Harmonic No RMS Current A 1 210 98 254 93 310 15 3 0 02 0 01 0 00 5 59 43 68 62 74 99 7 11 83 13 41 19 22 9 0 01 0 02 0 01 11 11 96 12 82 13 05 13 6 72 7 78 9 16 15 0 00 0 02 0 01 17 4 13 3 84 3 49...

Page 128: ...uctance 146 H PSCC 5 kA Frame Size 10 Product Code 20F 410 3600 Power Rating kW 180 Current Rating A 360 Harmonic No RMS Current A 1 350 04 3 0 02 5 79 71 7 22 93 9 0 00 11 12 78 13 9 62 15 0 00 17 3...

Page 129: ...000 9 50 000 10 50 000 Where inverters are to be used on higher rated supplies refer to Chapter 7 Associated Equipment for recommended AC line chokes Branch Circuit Protection It is recommended that...

Page 130: ...or input on the control board Recommended Wire Sizes North American wire sizes AWG are based on NEC NFPA 70 for ampacities of thermoplastic insulated 75 C copper conductors The wire sizes allow for an...

Page 131: ...with our customers according to the requirement above RoHS Restriction of Hazardous Substances This product is in full compliance with RoHS Directive 2011 65 EU including Commission Delegated Directiv...

Page 132: ...0040 Frame 2 4 A 1 5k W 2 0065 Frame 2 6 5 A 2 2 kW 2 0090 Frame 2 9 A 4 0 kW 3 0120 Frame 3 12 A 5 5 kW 3 0170 Frame 3 17 A 7 5 kW 4 0230 Frame 4 23 A 11 kW 4 0320 Frame 4 32 A 15 kW 5 0380 Frame 5...

Page 133: ...dule User Relay terminals RL1A RL1B RL2A RL2B are category II 230 V TN Pollution Degree II non conductive pollution except for temporary condensation North America Canada Complies with the requirement...

Page 134: ...Current A Input Current A Est Eff Switching Frequency kHz nom max AC Current Derate kHz 2 20F 42 0040 1 5 4 5 95 4 10 10 2 20F 42 0065 2 2 6 5 7 5 95 4 10 8 3 20F 42 0090 4 9 11 96 4 10 7 2 3 20F 43...

Page 135: ...Motor Power kW Output Current A Input Current A Est Eff Switching Frequency kHz nom max AC Current Derate kHz 8 20F 48 1800 90 180 190 97 2 4 3 0 20F 48 2200 110 220 225 97 2 4 2 5 20F 48 2650 132 265...

Page 136: ...3 30 6 23 3 25 6 20F 46 0750 37 48 4 37 0 54 6 41 7 14 20F 46 0900 45 54 6 41 7 54 6 41 7 14 7 20F 47 1100 55 54 6 41 7 54 6 41 7 14 20F 47 1500 75 69 5 53 1 69 5 53 1 11 8 20F 48 1800 90 109 1 83 3 1...

Page 137: ...nced to 0 V Type Voltage Mode 10 V 0 10 V Maximum Output Current 10 mA Typical Settling Time 2 5 msec 0 to 90 Resolution 11 Bit Isolated No Short Circuit Protection Yes Sample Update Rate 1 msec Digit...

Page 138: ...Voltage 230 VAC Overvoltage Category II TN 30 VDC Maximum Contact Current 2 Arms Motor Thermistor Input Terminal Idents TH1 TH2 Compatible Thermistors PTC NTC Trip Threshold Rising resistance 2500 to...

Page 139: ...ms option fitted only 85 mA Isolated No Over Voltage Protection No Reverse Voltage Protection No STO Inputs Terminal Idents STOA STOB referenced to 0 V Nominal Input Voltage 24 V PELV with energy sour...

Page 140: ...uadrature Clock Direction Clock Maximum Count Frequency 250 kHz Duty Cycle 50 10 Quadrature Angle 90 45 Isolated Galvanic isolation from Input terminals to inverter 0 V Input to input terminals A to B...

Page 141: ...1 msec Analogue Outputs Terminal Idents AO4 referenced to 0 V Type Voltage Mode 10 V 0 10 V Maximum Output Current 10 mA Typical Settling Time 2 5 msec 0 to 90 Resolution 14 Bit Isolated No Short Cir...

Page 142: ...solated No Short Circuit Protection Yes 10V Reference Voltage Output Terminal Idents 10 V referenced to 0 V Maximum Output Current 10 mA Accuracy 10 V 360 mV Typically 150 mV Isolated No Over Current...

Page 143: ...MSG11 5715 743 EN AC20F Series Hardware Installation Manual MSG11 5715 743 EN 24 04 2023 143 148 Appendix A Power Stack Circuit Overview 3 400 V Products Frame 2...

Page 144: ...MSG11 5715 743 EN AC20F Series Hardware Installation Manual 144 148 MSG11 5715 743 EN 24 04 2023 Frame 3...

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