Wittenstein Simco SIM2050D Operating Manual Download | Manualshive

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4022-D048047

Revision: 04

simco

®

drive SIM2050D

Operating Manual

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Summary of Contents for Simco SIM2050D

Page 1: ...4022 D048047 Revision 04 simco drive SIM2050D Operating Manual ...

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Page 3: ...t WITTENSTEIN cyber motor GmbH Walter Wittenstein Str 1 D 97999 Igersheim Germany Tel 49 0 79 31 493 15900 Fax 49 0 79 31 493 10903 E mail service wittenstein cyber motor de Should you have any questions about installation startup or optimization please contact our support hotline WITTENSTEIN cyber motor GmbH support hotline Tel 49 0 79 31 493 14800 Copyright WITTENSTEIN cyber motor GmbH 2019 This...

Page 4: ...ex cooling unit 13 5 8 Ventilation cooling 13 6 Electrical installation 14 6 1 Safety instructions 14 6 2 Requirements for power adapters and supply voltage 14 6 3 Overview of plug connections 15 6 4 Connection diagram 16 6 5 Grounding and functional ground 17 6 6 Shield connection 17 6 7 Electrical interfaces 17 6 7 1 X1 X2 Fieldbus interface CANopen 17 6 7 2 X1 X2 Fieldbus interface PROFINET Eth...

Page 5: ...anual was created in German all other language versions are translations of these instructions 1 1 Signal words The following signal words are used to indicate possible hazards prohibitions and important information This signal word indicates an imminent danger that will cause serious injuries or even death This signal word indicates a potential hazard that could cause serious injuries and even de...

Page 6: ...prevention rules and regulations e g personal safety equipment 2 1 Approvals 2 1 1 CE conformity The drive amplifier was tested in authorized testing laboratories in accordance with the requirements of this documentation Deviations and nonconformity with requirements in this documentation mean that the drive amplifier may not fulfill statutory requirements under certain circumstances The drive amp...

Page 7: ...on in machines and systems start of intended use of the drive amplifier is prohibited until it has been determined that the machine or system complies with the provisions of the EC Machinery Directive 2006 42 EC and the EC EMC Directive 2014 30 EU For use in residential areas additional EMC measures are necessary It is the responsibility of the manufacturer of the machine or system to ensure that ...

Page 8: ...lowing applications are excepted from intended use Life sustaining medical devices Applications in explosive areas Use in nuclear plants Use in airplanes 2 8 Risks The manufacturer must strive to reduce residual risks associated with the drive amplifier as much as possible by taking appropriate action Nonetheless known residual risks must be taken into account for the risk assessment of machines a...

Page 9: ...r the front of the drive amplifier Designation Designation A Code G Fieldbus type B Article code H Material number customer specific C Intermediate voltage I Protection class D Maximum output current J Permissible ambient temperature E Nominal output current K Production date F PWM frequency of the output stage L Serial number Table 3 1 Identification plate sample values 3 2 Code Using the followi...

Page 10: ...INET RT IRT Ethernet IP IO or SERCOS III with FSP Drive is available as a communication interface The intelligence is reflected in the wide range of encoder interfaces such as ENDAT 2 2 BISS C or Resolver high resolution current regulation and event logging with real time clock Intuitive startup and diagnosis is possible using the PC based MotionGUI graphic user interface 3 4 1 Integrated safety C...

Page 11: ...ct drives from restarting The drive amplifier is fitted with a two channel STO function as standard in the basic model i Instructions for the STO safety function can be found in the appendix see Chapter 110 Instructions for STO safety function 4 Transport and storage 4 1 Transport Transportation only in original packaging by qualified personnel Avoid hard impacts and vibrations Transport temperatu...

Page 12: ...et The drive amplifier must be checked for mechanical damage before installation Only install flawless drive amplifiers During installation in an electrical cabinet sufficient ventilation must be provided The operation of drive amplifiers exposed to condensation is not permitted Installation may only be performed in a de energized state Systems that are electrically connected must be properly secu...

Page 13: ...ications Weight kg 1 03 Height without plug mm 56 4 Width without plug mm 171 Depth without plug mm 158 25 5 3 Mounting options The drive amplifier is mounted to the mounting plate using a screw connection Mounting material 4 cylinder head screws with hexagon socket ISO 4762 M 4 8 8 Required tool Hexagon socket size 3 Tightening torques see Chapter 9 1 Tightening torques ...

Page 14: ...ith a cooling unit should be used to achieve optimum heat dissipation Performance will decrease if the drive amplifier is not in vertical mounting position or if the converter is used with insufficient cooling A minimum distance must be ensured if several drive amplifiers are mounted side by side Please consult the Application department of Wittenstein cyber motor GmbH regarding the design of the ...

Page 15: ...ed for attachment to the device Different sets of mounting holes ensure that the the cooling unit can be rotated by 90 and proper cooling is ensured for different mounting positions of the drive amplifier The drive amplifier can also be mounted with the cooling unit using the four M4 threads A A at the cooling body The drive amplifier will be damaged if longer screws are used 5 8 Ventilation cooli...

Page 16: ...erve the separate instructions for the STO safety function see Chapter 3 6 STO safety function 6 2 Requirements for power adapters and supply voltage The drive amplifier s 24 VDC logic supply and 48 VDC power supply must be provided using power adapters or supply voltage sources with safe extra low voltage in SELV PELV design to IEC 60950 EN 60204 Power adapters or supply voltage sources having on...

Page 17: ...abel on the drive amplifier No Function Connector type on the device Connector type on the cable X1 Fieldbus interface input RJ45 socket RJ45 plug X2 Fieldbus interface output RJ45 socket RJ45 plug X3 Diagnostic interface RS232 RJ12 socket RJ12 plug X4 Encoder interface D sub 15 pin female D sub 15 pin male X5 Resolver interface D sub 9 pin female D sub 9 pin male X6 Digital inputs outputs D sub 9...

Page 18: ...simco drive SIM2050 Operating Manual en 16 4022 D048047 Revision 04 6 4 Connection diagram The following illustration shows the principal connection diagram of the drive amplifier ...

Page 19: ...systems 6 6 Shield connection In order to maintain conformity with the EMC limit values and ensure the functioning of the drive amplifier the shielding of the motor cable must be connected to the housing of the drive amplifier with low impedance and over a large area This may be done using an LFZ SKL 12 16 EMC shield clamp from Icotek for example 6 7 Electrical interfaces 6 7 1 X1 X2 Fieldbus inte...

Page 20: ...TD Transmit Data J4 N C J5 N C J6 TD Transmit Data J7 N C J8 N C Plug type on drive amplifier LAN RJ45 Connection Properties Unit Minimum value Nominal value Maximum value RD TD Transmission speed MBit s 100 6 7 3 X3 RS232 Figure Pin no Signal Function Input output 1 TxD Transmit Data Output 2 RxD Receive Data Input 3 GND Reference ground 4 N C 5 N C 6 N C Plug type on drive amplifier MOD JACK MJL...

Page 21: ...ion Input output 1 GND Reference ground Output 2 VCC Encoder power supply Output 3 CLOCK Clock output Output 4 CLOCK Clock output inverted Output 5 DATA Data channel Input 6 DATA Data channel inverted Input 7 A Encoder emulation A Output 8 A Encoder emulation A Output 9 B Encoder emulation B Output 10 B Encoder emulation B Output 11 Z Encoder emulation Z Output 12 Z Encoder emulation Z Output 13 H...

Page 22: ...Vpk 4 5 5 5 Output current mA 30 Sine cosine Input resistance kOhm 100 Input voltage Vpk 2 5 5 Resolution Bit 10 12 14 6 7 6 X6 Digital I O An external power supply most be connected to supply the digital outputs The digital outputs are galvanically isolated from the logic and power of the drive amplifier The digital outputs are short circuit proof Figure Pin no Signal Function Input outp ut 1 DIN...

Page 23: ...ection The intermediate voltage DCBus pin 2 is not connected to the housing Figure Termi nal Signal name Function Input output 1 DCBus Intermediate voltage Input 2 DCBus Intermediate voltage Input 3 PE Earth conductor 4 PE Earth conductor 5 PHASE_U Motor phase U Output 6 PHASE_V Motor phase V Output 7 PHASE_W Motor phase W Output 8 N C 9 N C Terminal on device 9x Phoenix ZFKDS 10 10 00 Usable wire...

Page 24: ...erature sensor Input 8 TempMot Motor temperature sensor Input 9 TempExt External temperature sensor Input 10 TempExt External Temperature sensor Input Plug type on cable TFMC 1 5 10 STF 3 5 Permissible wire cross section 0 25 1 5 mm Stripping length 10 mm Connection Properties Unit Minimum value Nominal value Maximum value VCC24 Voltage V DC 12 24 60 Current 12V mA DC 500 Current 24V mA DC 220 Cur...

Page 25: ...ching the drive amplifier Before startup the machine manufacturer must prepare a risk assessment for the machine and take appropriate measures so that unforeseen movements cannot lead to personal injury or property damage Only technicians with extensive experience with electrical and electronic systems and drive technology may start up the drive amplifier 7 2 Startup software For parameterization ...

Page 26: ... LED Function P1 Status of the drive green P2 Fault state of the drive red P3 Status of the fieldbus green P4 Fault state of the fieldbus red 7 2 2 LED P1 status drive Status LED Meaning Off Drive amplifier has no power supply or is defective Flashes green Drive amplifier is in functional state and output stage disabled Green Drive amplifier is in functional state and output stage enabled ...

Page 27: ...pen Status LED Meaning Off Drive amplifier has no power supply or is defective Flashes green The CAN node is in the status PRE OPERATIONAL Green The CAN node is in the status OPERATIONAL EtherCAT Status LED Meaning Off Drive amplifier is in the status INIT Flashes green slowly The drive amplifier is in the status PRE OPERATIONAL Lights up green once The drive amplifier is in the status SAFE OPERAT...

Page 28: ...face is ready for communication but does not have an active connection Green The drive has not established an active Ethernet IP I O connection SERCOS III Status LED Meaning Off No Sercos communication Flashes green Secos communication is being established Lights up green once The drive amplifier is in the status SAFE OPERATIONAL Lights up green Sercos phase 4 reached 7 2 5 LED P4 fieldbus fault s...

Page 29: ...ommunication with a Profinet controller Red No connection available Flashes red Connection available however there is no active communication with an I O controller Ethernet IP Status LED Meaning Off There is communication with an Ethernet IP controller Flashes red Connection timeout A previously active connection has been interrupted SERCOS III Status LED Meaning Off The bus is ready for operatio...

Page 30: ... Instructions for STO safety function The STO safety function Safe Torque Off is used for safe torque shutdown and to reliably protect drives from restarting The drive amplifier is fitted with a two channel STO function as standard in the basic model Advantages of the STO safety function Intermediate circuit and main circuit can remain active No contact wear because only control voltages are switc...

Page 31: ...ication requires controlled braking before the use of STO the drive must first be braked under control and then the STO function must be triggered with a time delay Danger from short term limited movements when STO function is activated Simultaneous breakdown of two power transistors in the output stage can cause short term movement up to 180 pole pair number of the motor Make sure that a limited ...

Page 32: ...tions and STO pin assignment STO input Data STO inactive input voltage 12 60 VDC STO active input voltage Open Input current 15 to 120 mA Response time time between activation of STO function and motor being free of torque 40 ms 10 7 STO pin assignment SIL 2 category 3 PLd SIL 3 category 4 PLe ...

Page 33: ...o channel control SIL 3 PLe With two channel control of the STO safety function the STO and STO GND shutdowns are switched separately by two outputs of a safety control STO 24 V status STO GND status Motor torque possible Open Open no 24 VDC 0 VDC yes When wiring the STO inputs inside an installation space make sure that both the wiring used and the installation space itself meet the requirements ...

Page 34: ...y as well e g with a suitable holding brake If the STO function is actuated during operation the drive will coast to a stop in an uncontrolled manner Controlled braking of the drive will not be possible Danger from uncontrolled movement 10 9 Functional check The STO function must be checked at initial startup after any work on the system s wiring and after replacing one or more components of the s...

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