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Grundfos DMX Series, Installation And Operating Instructions Manual

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Grundfos DMX Series Installation And Operating Instructions Manual Download Page 1

15.720023-V3.0

Diaphragm Dosing Pump
DMX model 227

DMX 430-5

DMX 1120-5

DMX 770-3

DMX 1520-3

DMX 860-5

DMX 2000-3

Installation and operating instructions

Read this manual completely and keep it!
Subject to change.

Summary of Contents for DMX Series

Page 1: ...0023 V3 0 Diaphragm Dosing Pump DMX model 227 DMX 430 5 DMX 1120 5 DMX 770 3 DMX 1520 3 DMX 860 5 DMX 2000 3 Installation and operating instructions Read this manual completely and keep it Subject to change ...

Page 2: ...6 Unit 3 74 Murdoch Circuit E mail alldos cn alldos com Greece Acacia Ridge QLD 4100 GRUNDFOS Hellas A E B E Phone 61 0 7 3712 6888 China 20th km Athinon Markopoulou Av Telefax 61 0 7 3272 5188 GRUNDFOS Pumps Shanghai Co Ltd P O Box 71 E mail alldos au alldos com 22 Floor Xin Hua Lian Building GR 19002 Peania 755 775 Huai Hai Rd M Phone 0030 210 66 83 400 Australia Shanghai 200020 Telefax 0030 210...

Page 3: ...ion Ireland Brazil ALLDOS S A R L GRUNDFOS Ireland Ltd GRUNDFOS do Brasil Ltda 7 rue Gutenberg Unit A Merrywell Business Park Rua Tomazina 106 F 67610 La Wantzenau Ballymount Road Lower CEP 83325 040 Tél 33 3 88 59 26 26 Dublin 12 Pinhais PR Télécopie 33 3 88 59 26 00 Phone 353 1 4089 800 Phone 55 41 668 3555 E mail alldos fr alldos com Telefax 353 1 4089 830 Telefax 55 41 668 3554 France Italy Bu...

Page 4: ... ООО Грундфос Bangna Phrakanong LT 03201 Vilnius Россия 109544 Москва Школьная 39 Bangkok 10260 Tel 370 52 395 430 Тел 7 095 737 30 00 564 88 00 Phone 66 2 744 1785 91 Fax 370 52 395 431 Факс 7 095 737 75 36 564 88 11 Telefax 66 2 744 1775 6 E mail grundfos moscow grundfos com Malaysia Turkey GRUNDFOS Pumps Sdn Bhd Serbia GRUNDFOS POMPA San ve Tic Ltd Sti 7 Jalan Peguam U1 25 GRUNDFOS Predstavništ...

Page 5: ...GRUNDFOS España S A United Kingdom GRUNDFOS Pumps NZ Ltd Camino de la Fuentecilla s n GRUNDFOS Pumps Ltd 17 Beatrice Tinsley Crescent E 28110 Algete Madrid Grovebury Road North Harbour Industrial Estate Tel 34 91 848 8800 Leighton Buzzard Beds LU7 8TL Albany Auckland Telefax 34 91 628 0465 Phone 44 1525 850000 Phone 64 9 415 3240 Telefax 44 1525 850011 Telefax 64 9 415 3250 Sweden GRUNDFOS AB U S ...

Page 6: ...6 15 720023 V3 0 DMX model 227 Type key Cannot be used for pump configuration ...

Page 7: ...ntegrated diaphragm PP L leakage detection PVC integrated dia PVC L phragm leakage detection SS integrated diaphragm SS L leakage detection Gasket material Code EPDM ethylene propylene E diene monomer FKM fluorocarbon V Code Valve type 2 Spring loaded 0 1 bar suction 0 1 bar discharge Valve ball material Code Polypropylene PP Polyvinyl chloride PVC Stainless steel SS Code Supply voltage 0 Without ...

Page 8: ... 2 Maximum permissible viscosity 14 3 4 Pump Performance 14 3 4 1 Accuracy 14 3 4 2 Performance 14 3 5 Suction heights 15 3 5 1 Media with a viscosity similar to water 15 3 5 2 Suction heights for media with maximum permissible viscosity 15 3 6 Dosing Curves 15 3 7 Weight 15 3 8 Materials 15 3 9 Dimensional Drawing 16 4 Installation 17 4 1 Installation Information 17 4 2 Transport and Storage 19 4...

Page 9: ...ics Enclosure 25 7 2 Function 25 7 2 1 Pumps prepared for a diaphragm breakage indication 25 7 2 2 Using the Contacts 26 7 2 3 Description of the Device 26 7 3 Electrical Connections of the Electronics 26 7 3 1 Relay Outputs 27 7 4 Screwing the Sensor into the Dosing Head 28 7 5 Commissioning 28 7 6 Maintenance 29 8 Maintenance 30 8 1 Rates for cleaning and maintenance 30 8 2 Gear oil change 30 8 ...

Page 10: ...s form following commissioning It will help you and your GRUNDFOS servicing partner to adjust the unit during subsequent corrections Owner GRUNDFOS customer No Contract No Order No of unit Serial No of unit Put into service on Location of unit Used for Installation diagram ...

Page 11: ...y bullets substeps by small bullets Cross references are indicated by italic letters and an arrow The headings WARNING CAUTION and NOTE have the following meaning WARNING Danger of injuries and accidents CAUTION Danger of incorrect operation or damage to the product NOTE There is an exceptional feature 1 3 Warranty Warranty in accordance with our general terms of sale and delivery shall only be va...

Page 12: ...s therefore not permitted WARNING Other applications are not intended and are not permitted Grundfos accept no responsibility for damages caused by unintended use 2 2 Obligations of the Operating Authority The operating authority of the plant is responsible for instructing the operation personnel arranging regular maintenance 2 3 Averting Dangers WARNING When dosing dangerous media observe the cor...

Page 13: ...t inclusively are not taken into account Maximum pressure suction side 1 bar 3 3 Dosing medium The dosing medium must have the following basic characteristics Liquid Non abrasive 3 3 1 Admissible temperature of dosing liquids Materials up to 10 bar PVC 0 C 40 C 1 4571 1 10 C 70 C PP 0 C 40 C 1 For SIP CIP applications 145 C are admissible for a short time approx 15 min at 2 bar CAUTION Observe fre...

Page 14: ...1 2 Simple pump Double pump Dosing head size Viscosity mPas Q Strokes Strokes Strokes bar psi l h H min l h gal h H min l h gal h H min DMX 430 5 430 28 516 136 34 860 227 56 DMX 860 5 860 56 1032 273 67 1720 454 112 DMX 1120 5 1120 73 1344 355 88 2240 592 146 DMX 770 3 770 28 924 244 34 1540 407 56 DMX 1520 3 1520 56 1824 482 67 3040 803 112 DMX 2000 3 2000 73 2400 634 88 4000 1057 146 Q Strokes ...

Page 15: ...ppendix Dosing Curves The dosing curves shown in Appendix Dosing Curves are trend curves They refer to Performance of single pump the flow rate is doubled for the double pump Water as the dosing medium Zero point of the dosing pump at a counterpressure of 3 bar Standard version of pump Q flow rate f drive frequency 3 7 Weight 3 8 Materials Pump Pump housing Al 226 diaphragm flange GG 25 Opto elect...

Page 16: ...16 15 720023 V3 0 DMX model 227 3 9 Dimensional Drawing DMX model 227 dimension with double pump g 57 170 f 290 25 DN65 C 241 ø9 5 ø17 ø185 ø140 d 194 5 ca a b øe 333 b 555 605 ...

Page 17: ...alve In case of long pressure lines Install a check back valve 12 into the dosing line Keep the suction line as short as possible avoid a tangled suction line If necessary use swept bends instead of elbows Always lay the suction line rising to the suction valve of the dosing pump Avoid loops which cause air bubbles For non degassing media with viscosity similar to water the pump can be mounted ont...

Page 18: ... development of pressure Install an overflow valve 6 in the pressure line 10 Injection unit With open outflow of the dosing medium or a counterpressure below 1 bar Install a pressure retention valve 7 directly in front of the outlet or the injection unit A positive pressure difference of at least 1 bar has to exist between the counterpressure at the injection point and the pressure of the dosing m...

Page 19: ...e blanking flange Pipe and flange made of PP Weld the pipe in the flange sleeve Pipe and flange made of PVC Adhere the pipe in the flange sleeve The internal diameter of the lines adapters and connectors should not be smaller than DN 65 if necessary use bends instead of elbows The suction lines must be designed such that cavitation is avoided IMPORTANT Pulsation dampers should be fitted on both th...

Page 20: ...dicated on the type plate corresponds with the local voltage Switch off mains before connecting No changes at the mains cable and the mains plug may be done NOTE The pump is being switched by switching the mains voltage Do not switch on the mains until the pump should be started 4 5 1 Connect the motor Connect the motor according to the terminal connection diagram stamped in the clamp box CAUTION ...

Page 21: ... gear oil The pump has been tested in the factory and the oil drained prior to shipping Before using fill with the supplied special oil as follows Switch off the pump Unscrew the venting screw with oil dipstick Slowly pour the supplied gear oil into the opening of the venting screw until it reaches the mark on the dipstick Gear oil for single pumps 5 0 l Gear oil for dual pumps 7 5 l Switch of the...

Page 22: ...023 V3 0 DMX model 227 6 Operation 6 1 Description of the Device 1 Motor 2 Frequency converter 3 Worm wheel 4 Eccentric 5 Tappet 6 Support disk 7 Dosing diaphragm 8 Dosing head 9 Suction valve 10 Pressure valve ...

Page 23: ...he mains power 6 4 Adjustment of dosing rate using frequency converter The dosing rate can only be adjusted in the range 1 10 if the frequency converter is fitted Diaphragm Dosing Pump Refer to Operation Manual of the frequency converter WARNING Observe operating instructions of the manufacturer Establish connections as being described there Settings in conjunction with GRUNDFOS dosing pumps Pleas...

Page 24: ...Assemble the valve inside parts in the right order and check or possibly correct the flow direction Injection point blocked Check and possibly correct the flow direction or remove the occlusion Inexpert installation of lines and peripheral equipment Check for perviousness and correct installation Dosing head not fully deaerated Repeat deaeration Degassing medium Check the installation Valves parti...

Page 25: ...ctronicsEnclosure 130 113 5 63 5 80 7 2 Function 7 2 1 Pumps prepared for a diaphragm breakage indication Special dosing head flange for inserting the optoelectronic sensor Optoelectronic sensor contains infrared sender infrared receiver In case of a leaking diaphragm Dosing liquid penetrates the dosing head flange The light refraction will be changed The sensor produces a signal The electronics s...

Page 26: ...fety regulations Protect the cable connections and plugs from corrosion and moisture CAUTION Before connecting the power supply cable Check that the supply voltage specified on the rating plate agrees with the local voltage An incorrect power supply could destroy the unit To guarantee electromagnetic compatibility EMC The input cables and current output cables must be shielded Connect shield at on...

Page 27: ...A 10 nF 275 V 390 Ω 2 W 70 mA 47 nF 275 V 22 Ω 2 W 150 mA 100 nF 275 V 47 Ω 2 W 1 0 A 220 nF 275 V 47 Ω 2 W With DC voltage connect freewheeling diode parallel to relay or contactor CAUTION Provide relay outputs on site with an appropriate backup fuse NOTE These connections depend on the type of actuator used and should only be understood as guidelines Refer to actuator documentation 1 K1 L 1 K2 N...

Page 28: ...issioning Functional Check Dip the sensor into water Green LED and red LED are lighting Sensor and electronics are ready for operation One or more LED do not light Sensor or electronics are defective Call GRUNDFOS service Carefully dry the senor Only the green LED still lights Sensor and electronics are ready for operation the red LED still lights Sensor or electronics are defective Call GRUNDFOS ...

Page 29: ...ectronics or sensor Repair only by authorized qualified personnel Sensor Clean it in case of malfunction If it still does not operate correctly Replace sensor Electronics No maintenance possible by the user If it does not operate correctly Call GRUNDFOS service ...

Page 30: ...ng and maintenance Clean the diaphragm and valves or replace if necessary Regularly every 12 months or after 3000 operation hours or in case of malfunction Gear oil change Regularly every 12 months If the place of installation is dusty Regularly every 3000 hours 8 2 Gear oil change WARNING The gear oil may only be changed by authorized qualifiedpersonnel To guarantee fault free operation it is rec...

Page 31: ...rnal parts see assembly diagram and clean or replace if necessary Fit the valvetogether again according to the assembly diagram Screw in the valve CAUTION Take heed that the O ring is fitted exactly into the providedgroove Observe the flow direction indicated by an arrow 1 Flange 2 Valve housing 3 Valve seat 4 Valve disk 6 Double end stud 7 Washer 8 Cap nut 9 Valve housing 10 Supporting ring 11 O ...

Page 32: ...ing ring 6 replacing if necessary Screw in the new diaphragm 1 Remove the ventilation hood of the motor and rotate the fan blades until the diaphragm reaches the rear dead point Attach the dosing head 3 and tighten the screws 2 diagonally Max torque 70 80 Nm Vent the pump and restart CAUTION After initial start up and after each diaphragm exchange tighten the fixing screws of the dosing head After...

Page 33: ...0 50 60 70 80 90 100 f Hz Q l h p 3bar DMX 770 3 A Appendix Dosing Curves for DMX model 227 The dosing curves shown here are trend curves They refer to Performance of single pump the flow rate is doubled for the double pump Water as the dosing medium Zero point of the dosing pump at a counterpressure of 3 bar Standard version of pump Q flow rate f drive frequency ...

Page 34: ...0 30 40 50 60 70 80 90 100 f Hz Q l h p 5bar p 2bar DMX 860 5 0 500 1000 1500 2000 2500 3000 0 10 20 30 40 50 60 70 80 90 100 f Hz Q l h p 5bar p 2bar DMX 1120 5 DMX 1520 3 0 500 1 000 1 500 2 000 2 500 3 000 3 500 0 10 20 30 40 50 60 70 80 90 100 f Hz Q l h p 3bar ...

Page 35: ...35 V3 0 DMX model 227 0 500 1 000 1 500 2 000 2 500 3 000 3 500 4 000 4 500 0 10 20 30 40 50 60 70 80 90 100 f Hz Q l h p 3bar DMX 2000 3 ...

Page 36: ...mmter Spannungsgrenzen 73 23 EWG 95 Norm die verwendet wurde EN 61010 1 2002 Déclaration de Conformité Nous Grundfos déclarons sous notre seule responsabilité que les produits DMX modèle 227 auxquels se réfère cette déclaration sont conformes aux Directives du Conseil concernant le rapprochement des législations des Etats membres CE relatives à Machines 98 37 CE Standards utilisés EN ISO 12100 et ...

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Page 40: ...www grundfos com Being responsible is our foundation Thinking ahead makes it possible Innovation is the essence en Repl 96681390 1107 ...

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