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Parker 590+ series, Product Manual

The Parker 590+ series is a high-performance drive solution for industrial applications. Ensure optimal performance and efficiency by downloading the free Product Manual from manualshive.com. This comprehensive manual provides detailed information on installation, operation, and maintenance, allowing users to maximize the potential of their Parker drive.

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E-36

  

Technical Specifications

  

 

DC590+ Series DC Digital Drive 

 Spares List (Frames 1-5 & H) 

Frame 4  

Fitted with the 590PD Door Assembly LA466454U002 containing the Control Board 

Product 

Field Thyristor 

Field Diode 

Fan + Capacitor Assembly 

115V 

Fan + Capacitor Assembly 
230V 

591P/0380/220/ 

CF385522U016 

CW464320U016  

LA466711U001 

LA466711U002 

590P/0380/220/ 

CF385522U016 

CW464320U016  

LA466711U001 

LA466711U002 

591P/0500/220/ 

CF385522U016 

CW464320U016  

LA466711U001 

LA466711U002 

590P/0500/220/ 

CF385522U016 

CW464320U016  

LA466711U001 

LA466711U002 

591P/0725/220/ 

CF385522U016 

CW464320U016  

LA466711U001 

LA466711U002 

590P/0725/220/ 

CF385522U016 

CW464320U016  

LA466711U001 

LA466711U002 

591P/0830/220/ 

CF385522U016 

CW464320U016  

LA466711U001 

LA466711U002 

590P/0830/220/ 

CF385522U016 

CW464320U016  

LA466711U001 

LA466711U002 

591P/0380/500/ 

CF385522U016 

CW464320U016  

LA466711U001 

LA466711U002 

590P/0380/500/ 

CF385522U016 

CW464320U016  

LA466711U001 

LA466711U002 

591P/0500/500/ 

CF385522U016 

CW464320U016  

LA466711U001 

LA466711U002 

590P/0500/500/ 

CF385522U016 

CW464320U016  

LA466711U001 

LA466711U002 

591P/0725/500/ 

CF385522U016 

CW464320U016  

LA466711U001 

LA466711U002 

590P/0725/500/ 

CF385522U016 

CW464320U016  

LA466711U001 

LA466711U002 

591P/0830/500/ 

CF385522U016 

CW464320U016  

LA466711U001 

LA466711U002 

590P/0830/500/ 

CF385522U016 

CW464320U016  

LA466711U001 

LA466711U002 

591P/0380/600/ 

CF385523U018  

CW464320U018  

LA466711U001 

LA466711U002 

590P/0380/600/ 

CF385523U018  

CW464320U018  

LA466711U001 

LA466711U002 

591P/0500/600/ 

CF385523U018  

CW464320U018  

LA466711U001 

LA466711U002 

590P/0500/600/ 

CF385523U018  

CW464320U018  

LA466711U001 

LA466711U002 

591P/0725/600/ 

CF385523U018  

CW464320U018  

LA466711U001 

LA466711U002 

590P/0725/600/ 

CF385523U018  

CW464320U018  

LA466711U001 

LA466711U002 

591P/0830/600/ 

CF385523U018  

CW464320U018  

LA466711U001 

LA466711U002 

590P/0830/600/ 

CF385523U018  

CW464320U018  

LA466711U001 

LA466711U002 

Summary of Contents for 590+ series

Page 1: ...oduct Manual aerospace aerospace climate control climate control electromechanical filtration filtration fluid gas handling fluid gas handling hydraulics hydraulics pneumatics pneumatics process contr...

Page 2: ......

Page 3: ...effort has been taken to ensure the accuracy of this document it may be necessary without notice to make amendments or correct omissions Parker Hannifin Manufacturing Limited cannot accept responsibi...

Page 4: ...all performance endurance maintenance safety and warning requirements of the application are met The user must analyze all aspects of the application follow applicable industry standards and follow th...

Page 5: ...e installed and used INSTALLATION DETAILS Model Number see product label Where installed for your own information Unit used as a refer to Certification Component Relevant Apparatus Unit fitted Enclosu...

Page 6: ...drive 4 There may still be dangerous voltages present at power terminals motor output supply input phases DC bus and the brake where fitted when the motor is at standstill or is stopped 5 For measurem...

Page 7: ...Ensure all external wiring is rated for the highest system voltage Thermal sensors contained within the motor must have at least basic insulation All exposed metalwork in the Drive is protected by bas...

Page 8: ...ENT Under fault conditions power loss or unintended operating conditions the drive may not operate as intended In particular Stored energy might not discharge to safe levels as quickly as suggested an...

Page 9: ...er Connections 3 17 Control Connections 3 22 Motor Field Options 3 30 Internal External Supply Frames 2 3 4 5 3 30 DC Contactor External Va Sensing 3 34 Power Board PCB Reference 385851 Frame 3 3 34 P...

Page 10: ...TER 5 CONTROL LOOPS Control Loops Principle of Operation 5 1 Current Loop 5 1 Speed Loop 5 4 Field Control 5 5 Set Up Notes 5 5 Field Weakening 5 6 Standby Field 5 7 CHAPTER 6 THE KEYPAD Connecting th...

Page 11: ...e Assembly Frame 6 8 9 Replacing a Fan Frame 6 8 10 Repairs for Frame H 8 11 Fuse Replacement Frame H 8 11 Phase Assembly Replacement Frame H 8 14 APPENDIX A SERIAL COMMUNICATIONS System Port P3 A 1 U...

Page 12: ...cation D 1 Programming with Block Diagrams D 1 Modifying a Block Diagram D 1 Saving Your Modifications D 4 Understanding the Function Block Description D 4 MMI Menu Maps D 5 Function Blocks By Categor...

Page 13: ...onmental Details E 5 Electrical Ratings Power Circuit E 6 Electrical Ratings Power Circuit E 7 EMC Compliance E 7 Power Supply Details E 8 Auxiliary Power Supply Details E 8 AC Line Choke Frames 1 5 E...

Page 14: ...Cont 12...

Page 15: ...ing Started A few things you should do when you first receive the unit About this Manual 1 1 How the Manual is Organised 1 1 Initial Steps 1 1 Equipment Inspection and Storage 1 2 Packaging and Liftin...

Page 16: ...DC590 Series DC Digital Drive...

Page 17: ...Three phase regenerative four quadrant armature controllers 590 Three phase non regenerative two quadrant armature controllers 591 590 Door How the Manual is Organised This Engineering Reference manu...

Page 18: ...installed immediately store the unit in a well ventilated place away from high temperatures humidity dust or metal particles Refer to Chapter 2 Product Overview to check the rating label product code...

Page 19: ...Chapter 2 Product Overview An introduction to the 590 range of products and a quick look at the Keypads and available plug in Options Product Range How it Works Control Features Keypads Option Boards...

Page 20: ......

Page 21: ...advanced features such as Complex control algorithms which are not achievable by simple analog techniques Software configurable control circuitry built around standard software blocks Serial link com...

Page 22: ...hyristor bridge configuration 591 2Q 3 phase fully controlled thyristor bridge configuration All units are available as a Output Currents armature Frame 4 380A 500A Frame 5 1580A 830A 725A Frame 1 Fra...

Page 23: ...ptional 6 COMMS technology box optional 7 Speed feedback technology card optional 8 Gland plate 9 Power terminal shield 10 Power terminals 11 Control terminals 12 Earthing points 13 Keypad port 14 RS2...

Page 24: ...ler Frame 3 1 Main drive assembly 2 Door assembly 3 Field wiring terminals 4 Busbars main power input 5 Busbars main power output 6 IP20 Top Cover 7 IP20 Fan Housing where fitted L1 4 L2 L3 1 2 7 6 3...

Page 25: ...main power input 5 Busbars main power output 6 Auxiliary supply contactor and motor thermistor terminals 7 Frame 4 External vent where fitted 8 Contactor Control Select 9 Frame 5 External vent where...

Page 26: ...es DC Digital Drive 590 Controller Frame 6 1 Phase assemblies L1 L2 L3 2 Fishplate 3 Control Panel Assembly 4 Front Cover 5 Standard Door Assembly 6 Field Controller 7 Busbars main power input 8 Busba...

Page 27: ...ved to the left hand side if necessary L1 L2 L3 Mains Supply Terminals A A Power Control Terminals supply and and output terminals plus external armature voltage sense Keyhole Mounting Slots 8 off for...

Page 28: ...minal cover 3 Terminal cover retaining screw 4 Blank cover 5 6901 keypad optional 6 COMMS technology box optional 7 Speed feedback technology card optional 8 Control terminals 9 Keypad port 10 RS232 p...

Page 29: ...e armature sensing circuit default or by tachogenerator encoder or Microtach connection to the relevant option board When in Speed Control you can modify the performance of the drive further by contro...

Page 30: ...y State Accuracy 0 01 Encoder Feedback with Digital setpoint serial link or P3 0 1 Analog Tach Feedback 2 Voltage Feedback Absolute 0 0 error using QUADRALOC Mk II 5720 Digital Controller NOTE Long te...

Page 31: ...ad fits to the front of the drive however you can also remote mount the keypad up to 3 metres away Alternatively you can fit a 6911 keypad The 6911 provides a larger screen and improved functionality...

Page 32: ...2 12 Product Overview DC590 Series DC Digital Drive...

Page 33: ...oke 6HFiltering 7HElectrical Installation 8HMinimum Connection Requirements 9HMotor Field Options 10HDC Contactor External Va Sensing 11HPower Board Circuit Descriptions 12HOptional Equipment 13HRemot...

Page 34: ......

Page 35: ...uitable lifting procedure when moving the drive Never lift the drive by its terminal connections Prepare a clear flat surface to receive the drive before attempting to move it Do not damage any termin...

Page 36: ...eight in Kg lbs Overall Dimensions Fixing Centres A B C D E1 15 35 6 4 14 200 7 9 375 14 8 220 8 7 140 5 5 360 14 2 40 165 10 5 23 200 7 9 434 17 1 292 11 5 140 5 5 418 16 5 180 20 44 250 9 8 485 19 1...

Page 37: ...14 2 150 5 9 680 26 8 725 44 97 253 10 0 700 27 6 358 14 2 150 5 9 680 26 8 830 44 97 253 10 0 700 27 6 358 14 2 150 5 9 680 26 8 1580 90 200 506 20 0 700 27 6 358 14 2 150 5 9 680 26 8 1200 2700 See...

Page 38: ...2 44 57 2 24 Dimensions are in millimetres inches Weights Control Panel Assembly 11 25kg 25 lbs Regen Phase Assembly 4Q 33kg 73 lbs each Non Regen Phase Assembly 2Q 28kg 62 lbs each The DC590 Frame 6...

Page 39: ...ll ready mounted to the panel to protect them from stray metal filings while drilling mounting holes General Mounting Hints Caution Use proper lifting techniques when lifting and moving Drill the moun...

Page 40: ...or more DC590 s together these clearances are cumulative Ensure that the mounting surface is normally cool Installing the Fan Frame H Refer to Appendix E Technical Specifications Cooling Fans The fan...

Page 41: ...e 33H3 85 Figure 3 3 Frames 4 5 External Vent Kit AC Line Choke We recommend that you always use the specified ac line choke with the Drive to provide a known supply impedance for effective operation...

Page 42: ...ter given in Appendix B also refer to 34HExternal AC Supply EMC Filter Installation page 35H3 60 2 Compliant filtering offered by the System 3 Capacitors fitted between phase and earth see 36HFigure 3...

Page 43: ...ot refer to Appendix B Certification If the controller is to be operating in a regenerating mode for extended periods acting as a load generator for another machine it is advisable to fit additional p...

Page 44: ...MC compliance A 360 degree screened connection can be achieved as shown We suggest a rubber grommet is fitted on holes where a cable gland is not used Figure 3 7 360 Degree Screened Connection PE powe...

Page 45: ...nnections are not necessary for a quick start up The Drive is using the default Armature Voltage feedback when following the minimum connection instructions WARNING Power terminals carry an electrical...

Page 46: ...cross section area of 0 75mm2 18AWG Use screened control cables to comply with EMC requirements Feed the control cables into the drive and connect to the control terminals Refer to the connection lab...

Page 47: ...D SETPOINT No 2 3 PHASE CONTACTOR 3 PH 50 60Hz MICROTACH AC TACHO select feedback type from MMI ENCODER isolated EXTERNAL TRIP FL1 FL2 EXTERNAL AC FIELD 500VAC MAX 1 PH 50 60Hz DC PROGRAM STOP COAST S...

Page 48: ...M M S S MASTER SLAVE MASTER SLAVE Use both of the A M terminals and also both A S terminals Notes a You must use two identical line chokes to guarantee sharing of motor current b One or two Start Con...

Page 49: ...CODER isolated EXTERNAL TRIP FL1 FL2 EXTERNAL AC FIELD 690VAC MAX 1 PH 50 60Hz DC PROGRAM STOP COAST STOP MOTOR INPUT RUN DC TACHO G4 G3 E1 6 Links required if Thermistor and or External Trip switch n...

Page 50: ...e Choke 3 PH 50 60Hz 110 240VAC 1 PH 50 60Hz MICROTACH AC TACHO select feedback type from MMI ENCODER isolated EXTERNAL TRIP FL1 FL2 EXTERNAL AC FIELD 690VAC MAX 1 PH 50 60Hz DC PROGRAM STOP COAST STO...

Page 51: ...s are not recommended refer to 37HEarth Fault Monitoring Systems page 38H3 62 Also refer to Appendix B Certification Conditions for Compliance with UL508c Semi Conductor Protection Frame H drives cont...

Page 52: ...d to drive the contactor coil The contactor and slave relay if required MUST have coil voltages compatible with the controller auxiliary supply voltage DO NOT use a slave relay with a coil current les...

Page 53: ...the drive Run the motor protective earth ground connection in parallel with the motor supply conductors ideally in the same conduit screen armour and connect to an independent protective earth ground...

Page 54: ...and Th2 must be linked if motor sensors are not fitted Thermistor terminals for Frames 3 6 H are on the Control Door Board We recommend that you protect the dc motor against overtemperature by the use...

Page 55: ...Yellow phase to terminal FL2 NOTE You must provide branch circuit and overload protection To change the drive from an internal to an external field type refer to 42HMotor Field Options page 43H3 30 Au...

Page 56: ...iometer Bi directional Speed Setpoint Alternatively substitute A1 for terminal B4 to scale the input such that Maximum forward speed setpoint 100 Terminal B3 10V input Maximum reverse speed setpoint 1...

Page 57: ...wiper connected to Terminal A6 Analog I P5 gives 0 to 200 of full load current provided that the MAIN CURR LIMIT and CUR LIMIT SCALER parameters are set to 200 Program Stop Coast Stop B8 B9 C9 Connect...

Page 58: ...C9 Connect terminal C3 to C9 via a switch When the single contact between C3 and C9 is closed the drive will run provided that B8 B9 are TRUE 24V see Emergency Stop above C5 is TRUE 24V see Enable ab...

Page 59: ...stopping of the controller The drive is healthy TRUE if there is no Start command These are configurable outputs and can be used as required in the control system design i e cubicle door lamps connect...

Page 60: ...it can be used in the same way as Terminal A2 If more than one speed setpoint is used they are additive Also refer back to A4 Ramp Speed Setpoint page 44H3 22 Auxiliary Current Clamp ve A5 B4 C6 C9 Co...

Page 61: ...rameters to configure the values Current Meter Output A9 User connection to external equipment This connection is for a Current Meter The ARMATURE I A9 parameter is used to select either unipolar or b...

Page 62: ...dc feedback to the speed loop Consequently the controller can only be used with a positive setpoint Refer to Chapter 4 Operating the Drive for set up information Microtach F1 C1 C9 User connection to...

Page 63: ...the SPEED LOOP function block Select ENCODER for this parameter The maximum allowable encoder frequency is 100kHz thus with a standard 1000 lines per revolution encoder the motor speed cannot exceed 6...

Page 64: ...ut current expressed as a percentage of the calibrated field current IF CAL Internal External Supply Frames 2 3 4 5 NOTE The Frame 1 unit allows only an internal motor field supply The Frame 6 and Fra...

Page 65: ...he motor field outputs are energised when the 3 phase supply is connected to L1 L2 L3 Terminals FL1 and FL2 are not required The internal motor field supply is fused by 10A fuses FS5 FS6 External Moto...

Page 66: ...nection You should provide suitably rated external fast acting semi conductor fusing to a maximum of 10A Re Wiring Procedure WARNING Isolate all power to the drive 1 Loosen the control board fixing sc...

Page 67: ...d FL2 for the external ac supply connection You should provide suitably rated external fast acting semi conductor fusing to a maximum of 30A Re Wiring Procedure WARNING Isolate all power to the drive...

Page 68: ...eries DC Digital Drive DC Contactor External Va Sensing Connections are provided for external armature voltage sensing at the motor for when a dc contactor is used between the drive and motor Power Bo...

Page 69: ...tal Drive Power Board PCB Reference 466701 Frames 4 5 F13 F14 FL1 FL2 F F Fuses only necessary for local leads longer than 3 metres contactor to terminals 3 4 TB2 M A A to busbar to busbar Locate fuse...

Page 70: ...es 6 H Fuses only necessary for local leads longer than 3 metres contactor to terminals N MC M A to busbar A to busbar Locate fuses close to signal source when fitted FL1 FL2 F F MVA MVA supply and an...

Page 71: ...dc rail is monitored via a reference element and a control signal returned via an opto isolator to the control element of the high voltage switching transistor The other dc rails 15V 24V dc are genera...

Page 72: ...ck heatsink thermistor heatsink overtemperature heatsink fan 24V supply armature coding phase rotation coding phase rotation SMPS 24V 15V 5V 0V 15V 24V main contactor pilot field current feedback fiel...

Page 73: ...element and a control signal returned via an opto isolator to the control element of the high voltage switching transistor The other dc rails 15V 24V dc are generated via separate secondary windings w...

Page 74: ...nents feedback heatsink thermistor heatsink overtemperature heatsink fans 24Vsupply isolated motor overtemperature TH2 TH1 m otor thermistor 24V 15V 5V 0V 15V 24V MC coil MC coil FS7 N L 4 3 control M...

Page 75: ...frequency transformer the output of which is rectified and smoothed to provide the dc power supply rails The 5V dc rail is monitored via a reference element and a control signal returned via an opto i...

Page 76: ...dc power contactor in series with the main power path to ensure correct power up sequencing This contactor is directly initiated by the Microcontroller via an isolating relay which drives the contacto...

Page 77: ...OWN RED YELLOW ORANGE ORANGE ORANGE F7 GREY F6 G1 G2 F F GR KR GY KY 1 2 PLL ACCT FIELD D5 D6 D7 D8 CONTACTOR RETURN F26 F21 F25 RELAY F24 FAN NEUTRAL FAN COMMON F23 F22 F27 COIL LIVE FAN LIVE F28 FS1...

Page 78: ...4 Quad AH385851U002 U005 Frame 3 F8 F16 G K G K F19 F18 D1 D2 D3 D4 24V 0V RFI GND F25 F23 F24 F21 FS1 F22 F27 D5 D6 D7 D8 TRANSFORMER PTR PTY F14 F13 F17 TH1 TH10 TH3 TH12 TH5 TH8 TH7 TH4 TH9 TH6 TH1...

Page 79: ...OWN RED YELLOW ORANGE ORANGE ORANGE F7 GREY F6 G1 G2 F F GR KR GY KY 1 2 PLL ACCT FIELD D5 D6 D7 D8 CONTACTOR RETURN F26 F21 F25 RELAY F24 FAN NEUTRAL FAN COMMON F23 F22 F27 COIL LIVE FAN LIVE F28 FS1...

Page 80: ...ail on to the primary of a high frequency transformer the output of which is rectified and smoothed to provide the dc power supply rails The 15V dc rail is monitored via a reference element and a cont...

Page 81: ...OVERTEMPERATURE ARMATURE THERMOSTAT FIELD THERMOSTAT CODING 3 PHASE PRESENT 3 PHASE PRESENT 50 WAY CONTROL CABLE 20 WAY FIRING CABLE AH466703U002 K G K G K G K G K G K G TH7 TH4 TH9 TH6 TH11 TH2 AH466...

Page 82: ...N FAN OVERTEMPERATURE ARMATURE THERMOSTAT FIELD THERMOSTAT CODING 3 PHASE PRESENT 3 PHASE PRESENT 50 WAY CONTROL CABLE 10 WAY FIRING CABLE AH466703U002 K G K G K G K G K G K G TH1 TH4 TH3 TH6 TH5 TH2...

Page 83: ...rimary of a high frequency transformer the output of which is rectified and smoothed to provide the dc power supply rails The 5V dc rail is monitored via a reference element and a control signal retur...

Page 84: ...control signal returned via an opto isolator to the control element of the high voltage switching transistor The other dc rails 15V 24V dc are generated via separate secondary windings which are recti...

Page 85: ...3 A EXT A FS1 FS2 FS3 1 2 3 G1 K1 FS7 FS8 FS9 LINE SUPP FL1 FL2 0V CODING PHASE ROTATION 3 PHASE PRESENT FIELD TRIGGER TH4 TH1 L1 TH6 TH3 L2 TH2 TH5 L3 SUPRESSION TRIGGER TH1 4 SUPRESSION TRIGGER TH5...

Page 86: ...H7 TH12 TH10 FS1 FS3 FS5 FS4 FS6 FS2 TH4 TH7 L1 TH2 TH11 L3 TH6 TH9 L2 THB K A 2 WAY CONNECTOR AC THA A K 3 WAY CONNECTOR THA A K 3 WAY CONNECTOR AC THB K A 2 WAY CONNECTOR BLANK TRIGGER TH2 11 BLANK...

Page 87: ...or Part Numbers Microtach Option Board Two board types for connecting to a plastic or glass fiber Microtach encoder Glass Plastic AH386025U001 AH386025U002 Encoder Option Board A board to interface to...

Page 88: ...3 54 Installing the Drive DC590 Series DC Digital Drive 6052 Mounting Kit Parts for the Remote Keypad Tools Required No 2 Posidrive screwdriver...

Page 89: ...Installing the Drive 3 55 DC590 Series DC Digital Drive Assembly Procedure Figure 3 27 Mounting Dimensions for the Remote Mounted Keypad...

Page 90: ...ugged into the two positions as illustrated You can operate the Inverter with the Speed Feedback and or Communications Technology Options Refer to the appropriate Technology Option Technical Manual fo...

Page 91: ...f Parker SSD Drives Microtach each requiring a different board 5701 Microtach plastic fibre 5901 Microtach glass fibre If fitted refer to the Microtach Technical Manual for further information 5701 59...

Page 92: ...nalog tachogenerator and digital encoder are to be used the Encoder Option Board receives the digital signal the analog signal is routed to Terminals B2 Tacho and B1 0V Note External scaling resistors...

Page 93: ...INK DEVICENET CANOPEN LONWORKS COMMS Option Technology Box The option allows the DC590 Drive to be controlled as part of a system The system can also comprise other Parker SSD Drives products such as...

Page 94: ...from the surface if the filter type has side fixings 1 Mount the filter securely at the four fixing points flat or on its side 2 Mount the Drive next to the filter allowing for the required air gap be...

Page 95: ...ion of the Drive Any additional RF earth such as a cable screen is not a protective earth The EMC filter must be permanently earthed to prevent the risk of electric shock under abnormal operating inst...

Page 96: ...S EN61009 1 2004 Have adjustable trip amplitude and time characteristics to prevent nuisance tripping on switch on NOTE When the ac supply is switched on a pulse of current flows to earth to charge th...

Page 97: ...phase assemblies must always be mounted with the fans at the bottom however the AC Supply Terminals can be moved to the top of the drive Refer to page 54H3 67 A kit contains three phase assemblies eac...

Page 98: ...at complies with the European safety standards VDE 0160 1994 EN50178 1998 it must require a tool for opening Cooling The assembled drive produces power heat losses of approximately 3 times the rated p...

Page 99: ...ing the Drive 3 65 DC590 Series DC Digital Drive Assembly Caution Use proper lifting techniques when lifting and moving the unit 1 Phase assemblies L1 L2 L3 3 Control Panel Assembly 2 Fishplate 4 Fron...

Page 100: ...se assemblies 4 Connect all signal cables and ribbons 5 Fit the front cover 6 Connect the plugs for the control wiring auxiliary supply and field connections To prepare for installation 1 Remove the p...

Page 101: ...ere to assist in handling the phase assembly and is used when securing the stabilising bracket Refer to 57HOffering Up the Phase Assemblies page 58H3 70 3 Withdraw the handle from the phase assembly 4...

Page 102: ...e with the fans at the bottom Temporary Hanging A temporary hanging point is provided to hang the unit on before securing the phase assembly to the backplate at the four corners A B C D E F 24 0 94 23...

Page 103: ...n the backpanel If the phase assembly is mounted incorrectly it will damage the moulding Connecting the Fishplates Before fitting the Phase Assemblies to the back panel loosely fit the fishplates to t...

Page 104: ...s are heavy Use a proper lifting procedure to load them on to the fork lift Note that the Phase Assembly is fitted with a handle opposite the AC terminal to improve handling A stabilising bracket is s...

Page 105: ...anel Assembly Fit the M6 x 16mm support screw assemblies screw single coil spring washer plain washer A to the central phase assembly as shown opposite and to the equivalent position at the bottom of...

Page 106: ...and the other a female so they can t be fitted incorrectly Complete the same connections for each phase assembly plus make the additional armature voltage feedback connection to the central Phase Ass...

Page 107: ...lation IMPORTANT Please read the Safety Information on page Cont 3 4 before proceeding Refer to 59HElectrical Installation page 60H3 9 to continue with the drive installation Field Plug this plug has...

Page 108: ...lation the drive will overheat Changing DC Output Terminals Frame H Remove the left hand cover plate s and retain the cover and screws Remove and retain the 12 M6 nuts clamping the outgoing terminals...

Page 109: ...Installing the Drive 3 75 DC590 Series DC Digital Drive Installation Drawings Drive Installation Drawings Figure 3 28 Frame 1 15A 35A Stack Assembly Drg No HG466465...

Page 110: ...3 76 Installing the Drive DC590 Series DC Digital Drive Figure 3 29 Frame 2 40A 165A Stack Assembly...

Page 111: ...Installing the Drive 3 77 DC590 Series DC Digital Drive Figure 3 30 Frame 3 180A Stack Assembly Drg No HG466427...

Page 112: ...3 78 Installing the Drive DC590 Series DC Digital Drive Figure 3 31 Frame 3 270A Stack Assembly Drg No HG466428...

Page 113: ...Installing the Drive 3 79 DC590 Series DC Digital Drive Figure 3 32 Frame 4 380 830A Stack Assembly Drg No HG466700U001...

Page 114: ...3 80 Installing the Drive DC590 Series DC Digital Drive Figure 3 33 Frame 4 380 830A External Vent Kit Installation Drg No HG466700U002...

Page 115: ...Installing the Drive 3 81 DC590 Series DC Digital Drive Figure 3 34 Frame 5 1580A Stack Assembly Drg No HG466700U110 On the Frame 5 both the Master and Slave drives must be individually earthed...

Page 116: ...3 82 Installing the Drive DC590 Series DC Digital Drive Figure 3 35 Frame 5 1580A External Vent Kit Installation Drg No HG466700U111...

Page 117: ...Installing the Drive 3 83 DC590 Series DC Digital Drive Figure 3 36 Frame H 1200A 2700A Stack Assembly Regenerative Drg No HG466432U000 1...

Page 118: ...3 84 Installing the Drive DC590 Series DC Digital Drive Figure 3 37 Frame H 1200A 2700A Stack Assembly Regenerative Drg No HG466432U000 2...

Page 119: ...Installing the Drive 3 85 DC590 Series DC Digital Drive Figure 3 38 Frame H 1200A 2700A Stack Assembly Non regenerative Drg No HG466433U000 1...

Page 120: ...3 86 Installing the Drive DC590 Series DC Digital Drive Figure 3 39 Frame H 1200A 2700A Stack Assembly Non regenerative Drg No HG466433U000 2...

Page 121: ...Installing the Drive 3 87 DC590 Series DC Digital Drive Filter Installation Drawings Figure 3 40 Filter Mounting Details Part No CO467844U015 for Frame 1 15 Amp PARKER SSD PARKER SSD 2006 95 EC...

Page 122: ...3 88 Installing the Drive DC590 Series DC Digital Drive Figure 3 41 Filter Mounting Details Part No CO467844U040 for Frame 1 35 Frame 2 40 Amp PARKER SSD PARKER SSD 2006 95 EC...

Page 123: ...Installing the Drive 3 89 DC590 Series DC Digital Drive Figure 3 42 Filter Mounting Details Part No CO467844U070 for Frame 2 70 Amp PARKER SSD PARKER SSD 2006 95 EC...

Page 124: ...3 90 Installing the Drive DC590 Series DC Digital Drive Figure 3 43 Filter Mounting Details Part No CO467844U110 for 590 Frame 2 110 Amp PARKER SSD PARKER SSD 2006 95 EC...

Page 125: ...Installing the Drive 3 91 DC590 Series DC Digital Drive Figure 3 44 Filter Mounting Details Part No CO467844U165 for Frame 2 165 Amp PARKER SSD PARKER SSD 2006 95 EC...

Page 126: ...3 92 Installing the Drive DC590 Series DC Digital Drive Figure 3 45 Filter Mounting Details Part No CO467844U180 for Frame 3 180 Amp PARKER SSD PARKER SSD 2006 95 EC...

Page 127: ...C Digital Drive Figure 3 46 Filter Mounting Details Part No CO467843U340 Frame 3 270 Amp 1 filter and Frame 4 380 830 Amp 2 filter refer to Appendix E Technical Specifications External AC Supply RFI F...

Page 128: ...5 48 140 7 5 7 M8 Frame 2 CO466448U040 40A 2 5 127 70 155 48 140 7 5 7 M8 CO466448U070 70A 4 5 127 76 155 55 140 7 5 7 M8 CO466448U110 110A 7 5 160 100 190 75 170 10 9 M8 CO466448U165 165A 7 5 160 102...

Page 129: ...sions mm Mtg Hole Terminal kg A B C C1 D E F G H L W For use without EMC Filters Frame 3 CO057960 270A 30 110 110 80 60 255 200 40 170 200 280 380 13 M8 Line Choke Frames 4 5 6 H Contact Parker SSD Dr...

Page 130: ...3 96 Installing the Drive DC590 Series DC Digital Drive...

Page 131: ...vice 0HPre Operation Checks 1HControl Philosophy 2HStart Stop and Speed Control 3HReading the Status LEDs 4HSetting up the Drive 5HCalibrating the Control Board 6HSelecting Speed Feedback 7HInitial St...

Page 132: ......

Page 133: ...ive is energised Ensure that rotation of the motor in either direction will not cause damage Ensure that nobody else is working on another part of the system which will be affected by powering up Ensu...

Page 134: ...Comms link DEFAULT Keypad Figure 4 1 Remote and Local Control Modes Start Stop and Speed Control There are two forms of control in operation at any time Start Stop and Speed Control Each can be indivi...

Page 135: ...select Local Start Stop and Speed Control NOTE You can only change between Local and Remote control when the Drive is stopped The L R key on the Keypad toggles between Local and Remote control changi...

Page 136: ...to C2 External Enable high jumper C5 to C9 To run in Local control Press the L R key to enable Local control as detailed above On the Keypad press the RUN key to start the unit Use the UP and DOWN key...

Page 137: ...OWER ONLY IS CONNECTED AT THIS STAGE You must first calibrate the Drive for use with the motor Connect the auxiliary power supply to auxiliary supply terminals L N Frame 3 Terminals L N D8 D7 but do n...

Page 138: ...ating plate and set this value in the ARMATURE CURRENT parameter FIELD CURRENT IF CAL Note the nominal field current from the motor rating plate and set this value in the FIELD CURRENT parameter Frame...

Page 139: ...t must be connected for operation The board supports AC and DC analog tachos with a calibration range of 10 to 200V For AC tacho feedback use terminals G1 and G2 with the selector switch in the AC pos...

Page 140: ...is 10V greater than the sum of switch values selected This AH500935U001 board continues to support both AC and DC analog tachos with a calibration range of 10 to 200V For AC tacho feedback use termina...

Page 141: ...low the locating pegs to align with the mounting holes These option boards assume a 1000 lines per rev encoder is being used Speed is set directly by the ENCODER RPM parameter If you are using an alte...

Page 142: ...endix D Programming ANALOG INPUTS for setting details If using a single external clamp Unipolar terminal C6 low 0V Check that ANIN 5 A6 is 10V or is adjustable up to 10V Set to 10V If using dual exter...

Page 143: ...wer and check start stop sequencing and contactor wiring If the contactor is left energised for an extended time during this check the controller will detect that 3 phase is not connected and switch o...

Page 144: ...page If the field voltage is incorrect make the following checks Step 9 1 Internally Supplied Field Check that 3 phase is applied to terminals L1 L2 and L3 when the main contactor is closed Check that...

Page 145: ...00V fields from 460V supplies If set to CURRENT CONTROL check the field current calibration set up refer back to Calibration Check that 3 phase is applied to terminals L1 L2 and L3 Step 10 Check the K...

Page 146: ...check the CURRENT FEEDBACK parameter to verify that current is flowing into the armature If no current is flowing switch off and check the armature connections Is the motor connected to the drive Ver...

Page 147: ...at the value of the SPEED SETPOINT is about 10 1 0V at setpoint input Terminal A8 The motor will accelerate to this speed setting Step 14 1 4 Quadrant Drives which require reverse rotation Alter the S...

Page 148: ...akening applications to improve dynamic response and speed holding stability To set up IR COMPENSATION Set FIELD ENABLE to DISABLED FIELD CONTROL function block Start the drive with a 5 speed demand a...

Page 149: ...n If the motor continues to rotate it may overheat and thermal protection should be provided If the motor is overloaded and the current provided by the controller is not enough to maintain rotation i...

Page 150: ...n selected or the field current stopped during a field on Autotune The drive to armature wiring was open circuit The discontinuous current boundary was found to exceed 200 of either the stack rating o...

Page 151: ...Apply a step change in setpoint that is typical for the System and observe the speed feedback response on terminal A7 Increase the gain and repeat the test until the system becomes oscillatory At thi...

Page 152: ...f the Run relay with no intervening electronics All associated parameters can be found in the STOP RATES menu Terminal Description Function Parameter Priority B9 Coast Stop Motor coasts to rest Overri...

Page 153: ...LT 2 0 ACTUAL STOPPING RATE DEPENDS ON LOAD INTERTIA MOTOR HP AND OVERLOAD CAPABILITY OF MOTOR DRIVE DRIVE IS DISABLED BELOW STOP ZERO SPEED IF SET 0 25 t DRIVE ENABLE DISABLED 0 DRIVE ENABLE ENABLED...

Page 154: ...0 SPEED FEEDBACK STOP ZERO SPEED DEFAULT 2 SPEED SETPOINT CONTACTOR WILL DROP OUT IF SPEED FEEDBACK STOP ZERO SPEED WHEN STOP LIMIT TIMED OUT 0 DRIVE ENABLE ENABLED DRIVE RUN LED AND START CONTACTOR S...

Page 155: ...Stop B8 This is achieved by removing 24V from Terminal B8 The motor speed is brought to zero under conditions defined by the PROG STOP TIME ramp rate and PROG STOP I LIMIT parameters MMI Menu Map 1 S...

Page 156: ...EMAND SPEED SETPOINT CURRENT LIMIT SET BY PROG STOP I LIMIT DEFAULT 100 ACTUAL STOPPING RATE DEPENDS ON LOAD INERTIA MOTOR HP AND OVERLOAD CAPABILITY OF MOTOR DRIVE t SPEED DEFAULT 2 0 DRIVE RUN LED 0...

Page 157: ...PEED SETPOINT 0 t 0 SPEED FEEDBACK STOP ZERO SPEED DEFAULT 2 CONTACTOR WILL DROP OUT IF SPEED FEEDBACK STOP ZERO SPEED WHEN PROG STOP LIMIT TIMED OUT t SPEED SETPOINT t PROG STOP LIMIT DEFAULT 60 0 SE...

Page 158: ...d a similar stopping method to Coast Stop is used The power stack cannot be re enabled until the trip condition has been cleared and successfully reset Refer to Chapter 7 Trips and Fault Finding for f...

Page 159: ...ACK for further information Also refer to the STOP RATES function block the CONTACTOR DELAY parameter is used to prevent multiple operations of the main contactor from rapid use of the Jog switch Craw...

Page 160: ...t speed 3 Set JOG SLACK MODE parameter Tag No 228 to FALSE 4 Apply 24V to Terminal C4 Jog Mode to run the motor at speed setpoint TAKE UP 1 5 Remove 24V from Terminal C4 Jog Mode to run the motor at s...

Page 161: ...formation about the EI Bisynch ASCII communications protocol Reserved bits are undefined when read and should be set Zero when written Bit Number Mask Name Comment 0 lsb 0x0001 Remote Enable 1 0x0002...

Page 162: ...rip Alarm Ack Jog Mode Jog Start Enable Command Start Drive 1 0 X 0 1 1 ow 0203 Stop Drive 1 0 X 0 0 1 ow 0201 Disable Drive 1 0 X X X 0 ow 0200 Jog Setpoint 1 1 0 0 1 0 1 ow 0205 Jog Setpoint 2 1 0 1...

Page 163: ...rm Health Store 0 7 0x0080 Reserved Undefined 8 0x0100 Running Contactor in and drive ready to be enabled 9 0x0200 Enabled Drive is enabled 10 0x0400 Zero Speed Zero speed Output TAG 17 11 0x0800 Heal...

Page 164: ...4 32 Operating the Drive DC590 Series DC Digital Drive...

Page 165: ...5Control Loops This chapter explains the principle of operation and provides help on setting up the control loops correctly 0HControl Loops Principle of Operation 1HCurrent Loop 2HSpeed Loop 3HField...

Page 166: ......

Page 167: ...of torque which is the objective of the current control and this is not affected by the small time lag in achieving zero steady state error The firing angle signal is translated into a certain time d...

Page 168: ...values from 7 to 1500 The delay corresponds to 7 x 1 33 s up to 1500 x 1 33 s 2ms maximum Manual Tuning NOTE This procedure is rarely used or required if possible use Autotune If the motor is permane...

Page 169: ...isabled and clamp the motor shaft to prevent rotation 2 Attach an oscilloscope to the control board armature current monitor test point test point IA see page 4H5 5 scaled for 1 1V 100 rated armature...

Page 170: ...or large current swings e g 0 200 The default value is set at 35 i e maximum allowable change is 35 of FLC in 1 6 mains cycle which has no practical effect on the current response between 0 and 100 Sp...

Page 171: ...ely 5 seconds the main contactor is opened signalling the end of the sequence and the AUTOTUNE parameter is reset to OFF 4 Perform a PARAMETER SAVE now Refer to Chapter 6 The Keypad Saving Your Applic...

Page 172: ...ove its base speed the motor speed resulting at rated armature voltage rated armature current and rated field current in a constant power mode of operation motor torque reducing with increasing speed...

Page 173: ...which compares the actual speed feedback to the calculated base speed estimates the required field weakening The use of this control term significantly reduces the overvoltage on transition through b...

Page 174: ...5 8 Control Loops DC590 Series DC Digital Drive...

Page 175: ...e 6911 Keypad Control Key Definitions Indications The Menu System The Local Menu Navigating the Menu System Changing a Parameter Value The Menu System Map The Keypad Menus Menu Shortcuts and Special K...

Page 176: ......

Page 177: ...libration message is displayed This is quickly replaced by a default Welcome screen showing the product description and Product Code The Welcome screen is at the top of the menu system The drive can o...

Page 178: ...ayed Trip or Error message MENU Navigation Displays the next Menu level or the first parameter of the current Menu Parameter Holding M down when a parameter is displayed shows that parameter s Tag No...

Page 179: ...at a speed determined by the LOCAL SETPOINT Trip Reset Resets any trips and then runs the motor as above Only operates when the Drive is in Local mode STOP RESET Control Stops the motor Only operates...

Page 180: ...guration Tripped Stopped Stopping Running with zero reference Running Autotuning FWD REV Forward Reverse State Requested direction and actual direction are forward Requested direction and actual direc...

Page 181: ...nt diagnostic parameters SETUP PARAMETERS contains all the function block parameters for setting up the Drive PASSWORD contains all the Password parameters required for security ALARM STATUS a view of...

Page 182: ...mming menu from the Menu System when in Remote control When in Local control the Local LEDs SEQ and REF are illuminated and the RUN STOP JOG FORWARD REVERSE UP and DOWN local control keys can be used...

Page 183: ...own keys increment decrement the value at a rate determined by the right hand character of the value indicated by the appearance of a cursor If the cursor is positioned as 100 0 then the value will ch...

Page 184: ...CIAL BLOCKS STANDSTILL SETPOINT SUM 1 FLD WEAK VARS FLD VOLTAGE VARS FLD CURRENT VARS PID TENS COMP CALC DIAMETER CALC TAPER CALC TORQUE CALC SETPOINT SUM 2 OP STATION SET UP START UP VALUES LOCAL RAM...

Page 185: ...T 1 A7 ANOUT 2 A8 DIGITAL INPUT C4 DIGITAL INPUT C5 DIGIN 1 C6 DIGIN 3 C8 DIGOUT 1 B5 DIGOUT 3 B7 LINK 1 LINK 12 DIGITAL OUTPUTS CONFIGURE 5703 BLOCK DIAGRAM ANALOG INPUTS ANALOG OUTPUTS DIGITAL INPUT...

Page 186: ...p feedback Refer to FEEDBACKS SPEED ERROR FILT 297 XX Speed loop error Refer to SPEED LOOP SPEED LOOP O P 356 XX Output from speed loop PI Refer to SPEED LOOP CURRENT DEMAND 299 XX Current loop demand...

Page 187: ...speed feedback Refer to STANDSTILL AT ZERO SETPOINT 78 FALSE TRUE At zero speed demand Refer to STANDSTILL AT STANDSTILL 79 FALSE TRUE AT ZERO SPEED and AT ZERO SETPOINT Refer to STANDSTILL RAMPING 1...

Page 188: ...ltage mode FIELD DEMAND is the voltage ratio to the field controller Refer to FIELD CONTROL FIELD I FBK 300 xx Scaled and filtered field current feedback Refer to FIELD CONTROL FIELD I FBK AMPS 539 x...

Page 189: ...l Refer to DIGITAL INPUTS DIGITAL INPUT C5 70 ON OFF Electronic enable disable quench terminal ON Enabled Refer to DIGITAL INPUTS DIGIN 1 C6 71 ON OFF Symmetrical current clamps Asymmetrical bipolar c...

Page 190: ...to SETPOINT SUM 1 RAMP OUTPUT 85 xx Setpoint ramp output Refer to RAMPS PRESET O P 572 x Scales the selected preset input by MAX SPEED Refer to PRESET SPEEDS SRAMP OUTPUT 589 x Diagnostic ramp output...

Page 191: ...er to SEQUENCING HEALTH LED 122 FALSE TRUE State of Health LED on Keypad Refer to ALARMS READY 125 FALSE TRUE The drive is ready to accept an enable signal Refer to SEQUENCING DRIVE RUNNING 376 FALSE...

Page 192: ...this parameter to hide the password The password is now hidden and CHANGE PASSWORD displays MENU LEVEL PASSWORD PASSWORD PASSWORD 0X0000 0X0002 PASSWORD PASSWORD M M E 0X0002 0X0000 PASSWORD MENU LEV...

Page 193: ...level Select BASIC to see a reduced selection of parameters to operate the drive Select STANDARD to see the standard set of parameters Select ADVANCED to see the full menu system useful when programmi...

Page 194: ...PARAMETERS menu refer to Appendix D Programming SYSTEM _ SOFTWARE see below _ CONFIGURE I O see below _ miniLINK refer to Appendix D Programming miniLINK _ SAVE TO OP refer to Appendix D Programming...

Page 195: ...CAL in the CALIBRATION function block ARMATURE CURRENT 523 drive dependent AMPS Sets the 100 value for Armature Current IA Set this value to match the motor in use FIELD CURRENT 524 drive dependent A...

Page 196: ...of other specifications can be normalised by setting this parameter as appropriate Refer to ENCODER ENCODER RPM 22 0 to 6000 Motor top speed setting 100 when using encoder feedback Refer to ENCODER E...

Page 197: ...ect Product Code rating Perform a PARAMETER SAVE now refer to Saving Your Application page 6 23 This is the preferred way of selecting a new product code The available product codes are restricted to...

Page 198: ...ration is not automatically saved to non volatile memory so you must perform a PARAMETER SAVE refer to Saving Your Application page 6 23 Cloning Feature The Keypad can be used to transfer all paramete...

Page 199: ...te below in non volatile memory i e values are stored during power down Operating Mode CONFIGURE ENABLE DISABLED In Operating mode you can change parameter values The Drive can be running or stopped N...

Page 200: ...ER SAVE simply switch the Drive off and power up again The last saved parameter settings will be restored Copying an Application Copying an application requires a host computer connection to the Drive...

Page 201: ...ip in order to protect itself To restart the drive you will need to clear the trip s This chapter provides a list of trips as displayed by the keypad 0HTrips and Fault Finding 1HTrips 2HFault Finding...

Page 202: ......

Page 203: ...nd remove the cause of the trip 2 The alarm message s can be acknowledged by pressing the E key however the unit will not restart at this point Resetting a Trip Condition All trips must be reset befor...

Page 204: ...ctions wrong Check for problem and rectify before replacing with correct fuse Faulty Drive Contact Parker SSD Drives Cannot obtain HEALTH state Incorrect or no supply available Check supply details Mo...

Page 205: ...d Refer to Chapter 4 Operating the Drive Calibrating the Control Board Control Board Calibration The control board calibration scaling switch of previous DC590 products shown opposite has been replace...

Page 206: ...NOTE This switch must only be operated with the drive powered down Power Board Current Calibration Switches Frames 4 5 NO POWER IS CONNECTED AT THIS STAGE View the switches with the drive door open IA...

Page 207: ...p to 80A OFF VA 100 for VA up to 875V factory setting Field Current Calibration Multiplier Field Current Range Armature Voltage Calibration not used on standard build 1 2 3 4 5 6 8 910 7 thus switches...

Page 208: ...nt range of 40A e g DC 4Q 1700A 40 D To do this refer to Chapter 6 The Keypad Changing the Stack Size 3 button reset Note the nominal field current from the motor rating plate and set this value in th...

Page 209: ...o reset the parameter simply press the t DOWN key to clear the alarm Alternatively you can switch the auxiliary supply off and on causing NO ACTIVE ALARMS to be displayed NOTE The LAST ALARM value is...

Page 210: ...ABLE LOW F 0 0 7 14 SEQUENCING F 0 0 9 14 COMMS TIMEOUT F 0 1 0 14 CONFIG ENABLED F 2 0 0 14 CALIBRATION TRIP F 3 0 0 14 NO OP STATION F 4 0 0 14 AUX SUPPLY F F 0 3 LAST ALARM HEALTH WORD and HEALTH S...

Page 211: ...d an 8 in digit 1 This in turn represents the active trips FIELD FAILED ENCODER FAILED OVER VOLTS VA and HEATSINK TRIP an unlikely situation Power Board LED Trip Information Frame 4 5 6 H The HEATSINK...

Page 212: ...HS OT ARM HS OT PHASE LOSS field heatsink overtemperature armature heatsink overtemperature phase loss HEATSINK TRIP 3 PHASE FAILED Trips ARM HS OT PHASE LOSS PH ROT FLT CUR IMBALANCE Master Power Bo...

Page 213: ...mer connection status ACCTS PRESENT LED10 3 PHASE FAILED thyristor fuses status THYRISTOR FUSES LED11 field heatsink temperature normal FIELD THERMOSTAT LED12 L1 Phase Assembly heatsink temperature no...

Page 214: ...SMPS attempts to power up repeatedly indicating a fault FIELD HEATSINK STACK THERMOSTATS field heatsink temperature normal armature heatsink temperature normal HEATSINK TRIP 3 PHASE FAILED Trips TRIG...

Page 215: ...conds MISSING PULSE A missing pulse from the 6 pulse armature current waveform This trip is only enabled when the motor loading exceeds 1 5 times the DISCONTINUOUS parameter value Note that the MISSIN...

Page 216: ...inal armature current on nameplate against current calibration Note The motor must be allowed to cool in order to re start the Drive Alarm time delay 5 seconds OVER VOLTS VA Motor armature voltage has...

Page 217: ...to suspend this alarm Alarm time delay 1 second 3 PHASE FAILED 3 phase supply failure Total failure of supply or missing phase of 3 phase supply detected under most circumstances check supply to the...

Page 218: ...current boundary was found to exceed 200 of either the stack rating or the nominated motor armature current rating refer to Chapter 5 Control Loops Manual Tuning Large imbalance in the three phase vo...

Page 219: ...control AUX SUPPLY Check auxilliary supply and or mains input COMMS FAULT CODE x Keypad faulty Remote cable to keypad faulty Drive firmware not running CRITICAL ERROR xxxx xxxxxxxx Contact Parker SSD...

Page 220: ...parameters in the ALARMS HISTORY function block that store the most recent alarm events Inhibiting Alarms The following alarms can be inhibited in the ALARMS menu SPEED FBK ALARM ENCODER ALARM FIELD...

Page 221: ...SSD Drives for further information Test Point Description IF Field current feedback 0 0V 0 4 0V 100 mean voltage value of FIELD I FBK diagnostic Tag No 300 IA Armature current feedback 1 1V 100 mean...

Page 222: ...7 20 Trips and Fault Finding DC590 Series DC Digital Drive...

Page 223: ...res contact details for repairing the unit and instructions for replacing fuses and fans Maintenance Service Procedures Repair Saving Your Application Data Returning the Unit to Parker SSD Drives Disp...

Page 224: ......

Page 225: ...t Tools needed for routine service operations include basic hand tools screwdrivers wrenches etc WARNING Only qualified service personnel should attempt to repair or replace parts in the 590 Isolate t...

Page 226: ...ve the following information available Information Source Model number and serial number DC590 Digital drive rating label Motor horsepower armature current and voltage field current and voltage base a...

Page 227: ...ure 1200 C by an incinerator authorised under parts A or B of the Environmental Protection Act 2 Disposal in an engineered land fill site that is licensed to take aluminium electrolytic capacitors Do...

Page 228: ...a Meter All the coding fuses must be OK before continuing with the following checks since the fuses are in the circuit 9or 8 ve to L1 ve to F Diode Drop approximately 0 5V ve to L2 ve to F Diode Drop...

Page 229: ...5 Remove the fan cover Remove the fan assembly and screws as detailed above Reverse the procedure for refitting the fan assembly refer to the refitting note in the diagram above The replacement fan a...

Page 230: ...lug all connections to the Door Assembly control connections and the Field Controller Auxiliary Plug and Field Plug 2 Undo the fixings to remove the front cover from the Control Panel Assembly 3 Disco...

Page 231: ...l Panel Assembly securing with the screws and washers Connect the external earth to the Front Panel DC Fuse Replacement Frame 6 Regen Unit 4Q The DC fuse s can be replaced in situ With the front of th...

Page 232: ...arts Re build the assembly with the new fuse Tighten the DC Busbar bolt to 45Nm 33 ft lbf Refitting 1 Refit the Fuse to the Mounting Plate Torque to 45Nm 33 ft lbf Fix the mounting plate to the Phase...

Page 233: ...Remove the bolts securing the fishplates to the DC Busbars 6 Fit an M10 x 20mm long temporary hanging bolt to the temporary hanging mounting hole top centre of the phase assembly to be removed Screw i...

Page 234: ...take about 15 minutes Removal 1 Remove the four screws that hold the bottom fan grille in place 2 Remove the two screws from each fan 3 Trace the route of the fan cable back to the front of the phase...

Page 235: ...ards 3 Open the swing frame using the two quick release fixings at the right hand end 590 4Q Product Regenerative Upper Phase Assembly Lower Phase Assembly Current Transformer AC Incoming Busbar Fuse...

Page 236: ...on the bench remove the M12 screws F G H I holding the fuses to the busbars Take a note of the fuse microswitch position on the fuse assembly do not forget as the lead assembly will not fit if mounted...

Page 237: ...inting compound between the fuses and busbars and between the busbars and phase assemblies BICC BX1 Parker SSD Part No EA466241 Observe all tightening torque levels refer to Appendix E Technical Speci...

Page 238: ...C590 Series DC Digital Drive Phase Assembly Replacement Frame H Busbar Phase Assembly 4Q A upper phase assemblies only shown Trigger Board Dummy Board Stack of interconnecting plates one only shown fo...

Page 239: ...Observe all tightening torque levels refer to Appendix E Technical Specifications Termination Tightening Torque Frame H Phase Assembly Removal Procedure 1 Referring to Figure 8 1 590 or Figure 8 2 59...

Page 240: ...rrect orientation of the assembly Fix in position with 4 x M6 Sems nuts and tighten to the correct torque level Refit the interconnecting plate stacks between the phase assemblies A stack of three pla...

Page 241: ...Appendix A Serial Communications System Port P3 UDP Support DSELite Support 5703 Support EI Bisynch ASCII Support EI Binary Support Error Codes...

Page 242: ......

Page 243: ...is 24V present on pin 2 of the P3 port This may damage your PC or the Drive P3 Port Pin Lead Female DB9 Pin Female DB25 Pin 1 Black 5 7 2 Red not connected not connected 3 Green 2 3 4 Yellow 3 2 UDP...

Page 244: ...in the drive in the order they are shown on the MMI The files can only be transferred from a drive to the host computer System Port P3 Set up When transferring data using UDP the communications settin...

Page 245: ...e s parameters or just those that have been changed from the default values The format of the data is human readable and may be used as documentation of the drive s configuration DUMP CHANGED This par...

Page 246: ...rface and drawing tools to allow you to create block programming diagrams quickly and easily Go to www Parker com ssd for updates System Port P3 Set up Set MODE parameter Tag No 130 to EIASCII using t...

Page 247: ...to connect into the P3 port The cable is 400mm long to limit transmission errors the primary unit to unit interconnection is intended to be achieved by a fibre optic cable The 5703 unit itself is sim...

Page 248: ...0 Series DC Digital Drive PSU TX RX 24V dc 0V POWER FROM RS232 BUFFER TIL RS232 TO DRIVE INPUT FIBRE OPTIC I P 3 1 3 WAY JUMPER 2 FIBRE OPTIC O P 2 FIBRE OPTIC O P 1 OUTPUT DRIVE Figure A 2 Wiring Dia...

Page 249: ...gh the ramp is automatically cleared when the drive is quenched and its output will never move from exactly zero The ramp input may often be of use in line master drives but the ramp should be disable...

Page 250: ...rocedures Sub category 2 5 Two way Alternate Non switched Multi point with Centralised Operation Fast Select Message Transfer Control Procedure Sub category B1 Message Associated Blocking with Longitu...

Page 251: ...Version 0000 to FFFF Read Only V1 Keypad Software Version 0000 to FFFF 0000 if not fitted Read Only V2 Technology Box Software Version 0000 to FFFF Read Only EE Last Error Code 0000 to FFFF Writing an...

Page 252: ...onfiguration Mode 2 State Read only used to determine the major state of the Inverter HEX Value Description 0000 Initialising Powering up 0001 Corrupted Product Code and Configuration 0002 Corrupted C...

Page 253: ...convert between tag number and 2 character mnemonics is if TagNo 936 then m INT TagNo 360 36 INT the integer part n TagNo 360 MOD 36 MOD the remainder if m 9 then char_1 a m 10 else char_1 0 m end_if...

Page 254: ...XX to XXXXX XX XXXXX XXX to XXXXX XXX XXXXX XXXX to XXXXX XXXX Leading zeroes suppressed up to digit before decimal point Trailing zeroes suppressed after decimal point ENUM Enumerated Value 0 to 99 0...

Page 255: ...eived from the Supervisor are categorised into Main Messages and Continuation Messages The Binary mode introduces several different Control and Data Characters Refer to EI Bisynch Binary Message Proto...

Page 256: ...A 14 Serial Communications DC590 Series DC Digital Drive Figure A 3 Converter Response Sequence to a Binary Selection Message...

Page 257: ...to one parameter The BCC character contains the checksum of all characters following the STX POLLING The Supervisor requests to read the value of one parameter EOT INO PNO CCC ENQ ENQUIRY POLLING The...

Page 258: ...nses SELECTION MESSAGE RESPONSE one character Sent after the correct reception of a Selection message ACK FAULT DETECTION RESPONSE one character Sent in the case of detecting a fault NAK or EOT POLLIN...

Page 259: ...of the GID UID characters of the ASCII mode PNO Parameter Number equivalent to the combination of the C1 and C2 characters of the ASCII mode and is sent as a hexadecimal number rather than two ASCII...

Page 260: ...ype 590 and 590 DRV The 16 configurable parameters have PNO s 112 to 127 These can be made to point to any TAG number either via the MMI PNO CONFIG or via the serial link PNO s 96 to 111 are pointers...

Page 261: ...09 089 21 xxx xx R O Speed Demand 10 0A 062 21 xxx xx R O Speed Feedback 11 0B 066 21 xxx xx R O Current Demand 12 0C 065 21 xxx xx R O Current Feedback 13 0D 183 21 xxx xx R O Field Demand 14 0E 181...

Page 262: ...13 053 21 xxx xx R O Anin 4 A5 20 14 054 21 xxx xx R O Anin 5 A6 21 15 067 21 xxx xx R O Actual Pos I Lim 22 16 061 21 xxx xx R O Actual Neg I Lim 23 17 040 23 xxxxx R O 068 0 0 1 Start Input 069 1 0...

Page 263: ...e Current Clamp 28 1C 016 21 xxx xx 0 200 00 R W Current Loop P Gain 29 1D 017 21 xxx xx 0 200 00 R W Current Loop I Gain 30 1E 171 21 xxx xx 0 100 00 R W Field Current Setpoint 31 1F 116 23 xxxxx R O...

Page 264: ...059 21 xxxxx R O Encoder 35 23 064 21 xxx xx R O Speed Error 36 24 132 21 x xxxx 3 0000 3 0000 R W P3 Setpoint Ratio 37 25 014 21 xxx xx 0 200 00 R W Speed Loop P Gain 38 26 013 21 xx xxx 0 001 30 00...

Page 265: ...3 0000 R W Ratio 2 42 2A 086 21 xxx xx R O Set Point Sum Output 43 2B 002 21 xxx x 0 1 600 0 R W Ramp Accel Time 44 2C 003 21 xxx x 0 1 600 0 R W Ramp Decel Time 45 2D 085 21 xxx xx R O Ramp Output 46...

Page 266: ...W Aux Digital Output 1 95 1 0 1 R W Aux Digital Output 2 96 2 0 1 R W Aux Digital Output 3 3 7 Reserved 292 8 0 1 R W Sign 0 8 9 0 1 R W Sign 1 9 10 0 1 R W Sign 2 11 15 Reserved Block 7 PNO ID MN TAG...

Page 267: ...NARY MIN TO MAX 72 48 208 21 x xxxx 3 0000 3 000 0 R W Ratio 0 73 49 309 21 xxx xx 100 00 100 0 0 R W Input 0 74 4A 48 21 xxx xx 100 00 100 0 0 R W Pre set ve Current Limit 75 4B 301 21 xxx xx 100 00...

Page 268: ...300 00 R W Value 7 95 5F 23 xxxxx 346 0 0 1 R W Logic 1 347 1 0 1 R W Logic 2 348 2 0 1 R W Logic 3 349 3 0 1 R W Logic 4 350 4 0 1 R W Logic 5 351 5 0 1 R W Logic 6 352 6 0 1 R W Logic 7 353 7 0 1 R...

Page 269: ...ESS DESCRIPTION BINARY ASCII BIT ASCII BINARY MIN TO MAX 112 70 PNO 96 Configurable PNO 0 113 71 PNO 97 Configurable PNO 1 114 72 PNO 98 Configurable PNO 2 115 73 PNO 99 Configurable PNO 3 116 74 PNO...

Page 270: ...hexadecimal code The following values are returned if an enquiry reading information from the Drive is performed on this Read Write parameter Value Description 00C0 No error 01C7 Invalid mnemonic 02C...

Page 271: ...ing for the Low Voltage Directive LVD 2006 95 EC CE Marking for the EMC Directive 2004 108 EC United States of America Canada Compliance Conditions for Compliance with UL508c Australia New Zealand EMC...

Page 272: ...DC590 Series DC Digital Drive...

Page 273: ...e freely within the EEC territory through technical harmonisation of entire product sectors and by guaranteeing a high level of protection of public interest objectives This is done by creating a CE m...

Page 274: ...onized standards For electrical equipment within its scope the Directive provides The Requirements with respect to health and safety covering all risks thus ensuring that electrical equipment is safe...

Page 275: ...EMC Directive Apparatus intended for a given fixed installation and not otherwise commercially available may be exempt from the requirements and procedures for apparatus e g EC Declaration of Conformi...

Page 276: ...d by a nationally recognized testing laboratory before it can be sold in their area Parker SSD Drives adopt the nationally recognised Underwriters Laboratories UL mark to demonstrate compliance Produc...

Page 277: ...60Q35 20 35 500 31 3 750 A60Q35 20 40 500 31 3 750 A60Q35 30 70 500 71 6 1300 A50QS80 4R 40 70 500 71 6 1300 A50QS80 4R 50 110 500 111 8 2860 A50QS125 4R 60 110 500 111 8 2860 A50QS125 4R 75 165 500 1...

Page 278: ...225 18000 725 327 30000 830 335 30000 1580 650 85000 Table B 2 Short Circuit Ratings Field Wiring Temperature Rating Use 75 C copper conductors only Operating Ambient Temperature For the operating amb...

Page 279: ...be applied with the correct tooling as described in the Installation Instructions provided with each terminal kit NOTE 1580A controller requires two LA386000U830 kits Kit Part Number Controller Rating...

Page 280: ...for each model at 460V or 575V operation Recommended Wire Sizes Frames 1 2 3 4 5 Main power wiring Local wiring regulations always take precedence Input Output Drive Size A Input Current A Number of...

Page 281: ...t Current A Number of Conductors North American Wire Size Kcmil Output Current A Number of Conductors North American Wire Size Kcmil 1200 1100 4 500 1200 4 500 1700 1550 6 400 1700 6 500 2200 2000 6 6...

Page 282: ...ty EMC machinery pressure equipment and automotive products EMC Standards Extract from Mandatory Australian Communications Authority standards Product European International AS NZS Industrial scientif...

Page 283: ...ic emissions for DC drive installations cannot be predicted here as they are determined by motor parameters that are installation dependent For help in determining the harmonics contact Parker SSD Dri...

Page 284: ...charge AD air discharge AM amplitude modulation a Power ports with current rating 100 A direct coupling using the coupling and decoupling network Power ports with current rating 100 A direct coupling...

Page 285: ...g with the screen connected only at the VSD Variable Speed Drive end However if high frequency noise is still a problem earth the screen at the non VSD end via a 0 1 F capacitor NOTE Connect the scree...

Page 286: ...ween the conductors and screen which increases linearly with cable length typically 200pF m but varies with cable type and current rating Long cable lengths may have the following undesirable effects...

Page 287: ...compliance when the unit is used as a component We Parker SSD Drives address as below declare under our sole responsibility that the above Electronic Products when installed and operated with referen...

Page 288: ...B 16 Certification DC590 Series DC Digital Drive...

Page 289: ...Appendix C Parameter Specification Tables Details for all parameters provided on the Keypad 0HParameter Tables 1HSpecification Table Tag Number Order 2HParameter Table MMI Menu Order...

Page 290: ......

Page 291: ...rameters with two decimal places are only displayed with one decimal place These parameters are indicated in the Parameter Description tables The Range parameter highlights these with h BOOL 0 FALSE 1...

Page 292: ...c STANDSTILL ZERO THRESHOLD 0 00 100 00 2 00 V0 W0 13 ad SPEED LOOP SPD INT TIME 0 001 30 000 0 500 s V0 W0 14 ae SPEED LOOP SPD PROP GAIN 0 00 200 00 10 00 V0 W0 15 af CURRENT LOOP CUR LIMIT SCALER 0...

Page 293: ...T LIMIT 0 1 0 V1 W4 43 b7 DIGITAL OUTPUT 1 MODULUS 0 1 1 V0 W0 44 b8 DIGITAL OUTPUT 2 MODULUS 0 1 1 V0 W0 45 b9 DIGITAL OUTPUT 3 MODULUS 0 1 1 V0 W0 47 bb SPEED LOOP SPEED FBK SELECT 0 4 0 0 ARM VOLTS...

Page 294: ...N V1 W4 69 bx DIGITAL INPUT 4 DIGITAL INPUT C4 0 1 0 0 OFF 1 ON V1 W4 70 by DIGITAL INPUT 5 DIGITAL INPUT C5 0 1 0 0 OFF 1 ON V1 W4 71 bz DIGITAL INPUT 1 DIGIN 1 C6 0 1 0 0 OFF 1 ON V1 W4 72 c0 DIGITA...

Page 295: ...N V0 W0 95 cn AUX I O AUX DIGOUT 2 0 1 0 0 OFF 1 ON V0 W0 96 co AUX I O AUX DIGOUT 3 0 1 0 0 OFF 1 ON V0 W0 97 cp LINK 13 SOURCE TAG 1276 1276 77 V0 W2 98 cq LINK 14 SOURCE TAG 1276 1276 122 V0 W2 99...

Page 296: ...W4 116 d8 ALARMS HEALTH STORE 0x0000 0xFFFF 0x0000 V1 W4 118 da RAMPS RAMP HOLD 0 1 0 0 OFF 1 ON V1 W0 119 db CURRENT LOOP I DMD ISOLATE 0 1 0 0 DISABLED 1 ENABLED V1 W0 120 dc MENUS ENTER PASSWORD 0...

Page 297: ...DISABLED 1 ENABLED V0 W1 171 er FIELD CONTROL SETPOINT 0 00 100 00 100 00 V1 W0 172 es FIELD CONTROL INT GAIN 0 00 100 00 1 28 V0 W0 173 et FIELD CONTROL PROP GAIN 0 00 100 00 0 10 V0 W0 174 eu FIELD...

Page 298: ...UD RATE 0 9 5 0 300 1 600 2 1200 3 2400 4 4800 5 9600 6 19200 7 38400 8 57600 9 115200 V0 W0 201 fl CURRENT LOOP REGEN ENABLE 0 1 1 0 2Q NON REGEN 1 4Q REGEN V0 W1 202 fm SPEED LOOP INT DEFEAT 0 1 0 0...

Page 299: ...3 CALIBRATION 3 0000 3 0000 1 0000 V0 W0 237 gl ANALOG INPUT 3 MAX VALUE 300 00 300 00 100 00 V0 W0 238 gm ANALOG INPUT 3 MIN VALUE 300 00 300 00 100 00 V0 W0 239 gn ANALOG INPUT 4 CALIBRATION 3 0000...

Page 300: ...SPD BRK1 LOW 0 00 100 00 1 00 V0 W0 270 hi SPEED LOOP SPD BRK2 HIGH 0 00 100 00 5 00 V0 W0 271 hj SPEED LOOP PROP GAIN 0 00 200 00 5 00 V0 W0 272 hk SPEED LOOP INT TIME CONST 0 001 30 000 0 500 s V0 W...

Page 301: ...G PNO 114 1276 1276 0 V0 W0 315 ir PNO CONFIG PNO 115 1276 1276 0 V0 W0 316 is PNO CONFIG PNO 116 1276 1276 0 V0 W0 317 it PNO CONFIG PNO 117 1276 1276 0 V0 W0 318 iu PNO CONFIG PNO 118 1276 1276 0 V0...

Page 302: ...1 0 0 OFF 1 ON V1 W0 349 jp miniLINK LOGIC 4 0 1 0 0 OFF 1 ON V1 W0 350 jq miniLINK LOGIC 5 0 1 0 0 OFF 1 ON V1 W0 351 jr miniLINK LOGIC 6 0 1 0 0 OFF 1 ON V1 W0 352 js miniLINK LOGIC 7 0 1 0 0 OFF 1...

Page 303: ...300 00 300 00 0 00 V1 W0 383 kn miniLINK VALUE 12 300 00 300 00 0 00 V1 W0 384 ko miniLINK VALUE 13 300 00 300 00 0 00 V1 W0 385 kp miniLINK VALUE 14 300 00 300 00 0 00 V1 W0 390 ku LINK 11 SOURCE TAG...

Page 304: ...4 416 lk PID PID CLAMPED 0 1 0 V1 W4 417 ll PID PID OUTPUT 0 00 0 00 0 00 V1 W4 418 lm PID DIVIDER 1 3 0000 3 0000 1 0000 V1 W0 419 ln SETPOINT SUM 1 DIVIDER 1 3 0000 3 0000 1 0000 V1 W0 420 lo SETPOI...

Page 305: ...TIO 1 3 0000 3 0000 1 0000 V0 W0 447 mf SETPOINT SUM 2 RATIO 0 3 0000 3 0000 1 0000 V0 W0 448 mg SETPOINT SUM 2 DIVIDER 0 3 0000 3 0000 1 0000 V0 W0 449 mh SETPOINT SUM 2 LIMIT 0 00 200 00 105 00 V0 W...

Page 306: ...1 nd DIAMETER CALC ROLL WIDTH MASS 0 00 100 00 100 00 V1 W0 482 ne DIAMETER CALC FILTER T C 0 20000 10 V1 W0 483 nf DIAMETER CALC RATE CAL 100 00 100 00 10 00 V1 W0 484 ng DIAMETER CALC NORMALISED dv...

Page 307: ...y TEC OPTION TEC OPTION IN 2 32768 32767 0 V0 W0 503 nz TEC OPTION TEC OPTION IN 3 32768 32767 0 V0 W0 504 o0 TEC OPTION TEC OPTION IN 4 32768 32767 0 V0 W0 505 o1 TEC OPTION TEC OPTION IN 5 32768 327...

Page 308: ...0 DC 2Q 165A 21 DC 4Q 35A D 22 DC 2Q 35A D 23 DC 4Q 70A D 24 DC 2Q 70A D 25 DC 4Q 110A D 26 DC 2Q 110A D 27 DC 4Q 150A D 28 DC 2Q 150A D 29 DC 4Q 180A D 30 DC 2Q 180A D 31 DC 4Q 270A D 32 DC 2Q 270A D...

Page 309: ...00A 40 D 61 DC 4Q 2200A 40 D 62 DC 2Q 2200A 40 D 63 DC 4Q 2700A 40 D 64 DC 2Q 2700A 40 D 65 DC 4Q 1200A 60 D 66 DC 2Q 1200A 60 D 67 DC 4Q 1700A 60 D 68 DC 2Q 1700A 60 D 69 DC 4Q 2200A 60 D 70 DC 2Q 22...

Page 310: ...P STATION RAMP DECEL TIME 0 1 600 0 10 0 s V0 W0 516 oc OP STATION INITIAL DIR 0 1 1 0 REVERSE 1 FORWARD V0 W0 517 od OP STATION INITIAL MODE 0 1 0 0 REMOTE 1 LOCAL V0 W0 518 oe OP STATION INITIAL VIE...

Page 311: ...SPEEDS SELECT 1 0 1 0 V0 W0 561 pl PRESET SPEEDS SELECT 2 0 1 0 V0 W0 562 pm PRESET SPEEDS SELECT 3 0 1 0 V0 W0 563 pn PRESET SPEEDS INVERT O P 0 1 0 V0 W0 564 po PRESET SPEEDS INPUT 0 3000 0 3000 0 0...

Page 312: ...1 0 00 100 00 20 00 V0 W0 597 ql SRAMP DECEL 1 JERK 1 0 00 100 00 20 00 V0 W0 600 qo PRESET SPEEDS LIMIT 0 1 0 V0 W0 601 qp INERTIA COMP DELTA 0 00 0 00 0 00 V0 W4 602 qq INERTIA COMP INERTIA COMP O...

Page 313: ...76 1276 264 V0 W2 643 rv LINK 28 SOURCE TAG 1276 1276 85 V0 W2 644 rw LINK 29 SOURCE TAG 1276 1276 86 V0 W2 645 rx LINK 30 SOURCE TAG 1276 1276 417 V0 W2 646 ry LINK 31 SOURCE TAG 1276 1276 427 V0 W2...

Page 314: ...00 300 00 0 00 V0 W0 680 sw DIGITAL INPUT 1 OUTPUT 0 00 0 00 0 00 V0 W4 681 sx DIGITAL INPUT 2 OUTPUT 0 00 0 00 0 00 V0 W4 682 sy DIGITAL INPUT 3 OUTPUT 0 00 0 00 0 00 V0 W4 683 sz DIGITAL OUTPUT 1 IN...

Page 315: ...INK 51 SOURCE TAG 1276 1276 0 V0 W2 721 u1 LINK 51 DESTINATION TAG 0 1276 0 V0 W2 722 u2 LINK 52 SOURCE TAG 1276 1276 0 V0 W2 723 u3 LINK 52 DESTINATION TAG 0 1276 0 V0 W2 724 u4 LINK 53 SOURCE TAG 12...

Page 316: ...AG 0 1276 0 V0 W2 754 uy LINK 68 SOURCE TAG 1276 1276 0 V0 W2 755 uz LINK 68 DESTINATION TAG 0 1276 0 V0 W2 756 v0 LINK 69 SOURCE TAG 1276 1276 0 V0 W2 757 v1 LINK 69 DESTINATION TAG 0 1276 0 V0 W2 75...

Page 317: ...C 1 INPUT C 0 1 0 V0 W0 783 vr LOGIC FUNC 1 TYPE 0 15 0 0 NOT A 1 AND A B C 2 NAND A B C 3 OR A B C 4 NOR A B C 5 XOR A B 6 0 1 EDGE A 7 1 0 EDGE A 8 AND A B C 9 OR A B C 10 S FLIP FLOP 11 R FLIP FLOP...

Page 318: ...C 6 INPUT C 0 1 0 V0 W0 808 wg LOGIC FUNC 6 TYPE 0 15 0 See Tag 783 V0 W0 809 wh LOGIC FUNC 6 OUTPUT 0 1 0 V0 W4 810 wi LOGIC FUNC 7 INPUT A 0 1 0 V0 W0 811 wj LOGIC FUNC 7 INPUT B 0 1 0 V0 W0 812 wk...

Page 319: ...V0 W0 832 x4 VALUE FUNC 1 INPUT C 32768 00 32768 00 0 00 V0 W0 833 x5 VALUE FUNC 1 TYPE 0 46 0 0 IF C A 1 ABS A B C 2 SWITCH A B 3 A B C 4 A B C 5 A B C 6 B A C 7 A B C 8 A B 9 ABS A B C 10 ABS A B 11...

Page 320: ...0 00 V0 W0 841 xd VALUE FUNC 3 INPUT B 32768 00 32768 00 0 00 V0 W0 842 xe VALUE FUNC 3 INPUT C 32768 00 32768 00 0 00 V0 W0 843 xf VALUE FUNC 3 TYPE 0 46 0 See Tag 833 V0 W0 844 xg VALUE FUNC 3 OUTPU...

Page 321: ...ALUE FUNC 8 OUTPUT 0 00 0 00 0 00 V0 W4 870 y6 VALUE FUNC 9 INPUT A 32768 00 32768 00 0 00 V0 W0 871 y7 VALUE FUNC 9 INPUT B 32768 00 32768 00 0 00 V0 W0 872 y8 VALUE FUNC 9 INPUT C 32768 00 32768 00...

Page 322: ...133 hP MULTIPLEXER INPUT 4 0 1 0 V0 W0 1134 hQ MULTIPLEXER INPUT 5 0 1 0 V0 W0 1135 hR MULTIPLEXER INPUT 6 0 1 0 V0 W0 1136 hS MULTIPLEXER INPUT 7 0 1 0 V0 W0 1137 hT MULTIPLEXER INPUT 8 0 1 0 V0 W0 1...

Page 323: ...768 00 32768 00 0 00 V0 W0 1163 iT SELECT 2 INPUT 7 32768 00 32768 00 0 00 V0 W0 1164 iU SELECT 2 SELECT 0 7 0 V0 W0 1165 iV SELECT 2 OUTPUT 0 0 00 0 00 0 00 V0 W4 1166 iW SELECT 2 OUTPUT 1 0 00 0 00...

Page 324: ...232 lK ENCODER 2 ENCODER RPM 0 6000 1000 RPM V0 W1 1235 lN ENCODER 2 UNFIL ENCODER 0 0 0 RPM V0 W4 1236 lO ENCODER 2 ENCODER 0 0 0 RPM V0 W4 1237 lP ENCODER 2 SPEED FEEDBACK 0 0 0 0 0 0 V0 W4 1238 lQ...

Page 325: ...TIVE LIMIT 0 00 250 00 250 00 1266 mS NEGATIVE LIMIT 250 00 0 00 250 00 1267 mT ENCODER 1 ENCODER TYPE 0 1 1 0 CLOCK DIRECTION 1 QUADRATURE V0 W1 1268 mU ENCODER 2 ENCODER TYPE 0 1 1 0 CLOCK DIRECTION...

Page 326: ...M 0061 Current Loop a INVERSE TIME O P 0203 Inverse Time a AT CURRENT LIMIT 0042 Current Loop AT ZERO SPEED 0077 Standstill a AT ZERO SETPOINT 0078 Standstill a AT STANDSTILL 0079 Standstill a RAMPING...

Page 327: ...0416 PID a PID ERROR 0415 PID a SPT SUM OUTPUT 0086 Setpoint Sum a RAMP OUTPUT 0085 Ramps PRESET O P 0572 Preset Speeds SRAMP OUTPUT 0589 Sramp OUTPUT FPM 0593 Preset Speeds SPEED SETPOINT 0063 Speed...

Page 328: ...Aux I O ANOUT 1 0128 Aux I O ANOUT 2 0129 Aux I O JOG SLACK 0496 Sequencing ENABLE 0497 Sequencing REM SEQ ENABLE 0535 Sequencing a REM SEQUENCE 0536 Sequencing SEQ STATUS 0537 Sequencing OP STATION...

Page 329: ...0560 Preset Speeds SELECT 2 0561 Preset Speeds SELECT 3 0562 Preset Speeds INVERT O P 0563 Preset Speeds MAX SPEED 0559 Preset Speeds LIMIT 0600 Preset Speeds GRAY SCALE 0610 Preset Speeds INPUT 0 056...

Page 330: ...Sramp SRAMP OUTPUT 0589 Sramp a SPECIAL BLOCKS a PID a PROP GAIN 0404 Profiled Gain a INT TIME CONST 0402 PID a DERIVATIVE TC 0401 PID a POSITIVE LIMIT 0405 PID a NEGATIVE LIMIT 0406 PID a O P SCALER...

Page 331: ...0462 Diameter Calc a EXTERNAL RESET 0463 Diameter Calc a RAMP RATE 0453 Diameter Calc a DIAMETER 0427 Diameter Calc MOD OF LINE SPD 0428 Diameter Calc MOD OF REEL SPD 0429 Diameter Calc UNFILT DIAMETE...

Page 332: ...l EMF LEAD 0175 Field Control EMF LAG 0176 Field Control EMF GAIN 0177 Field Control MIN FLD CURRENT 0179 Field Control MAX VOLTS 0178 Field Control BEMF FBK LEAD 0191 Field Control BEMF FBK LAG 0192...

Page 333: ...EM TRIP DELAY 0541 Alarms FIELD I CAL 0182 Calibration INHIBIT ALARMS FIELD FAIL 0019 Alarms 5703 RCV ERROR 0111 Alarms a STALL TRIP 0028 Alarms a TRIP RESET 0305 Alarms SPEED FBK ALARM 0081 Alarms EN...

Page 334: ...P 0274 Speed Loop ZERO SPD QUENCH ZERO SPD LEVEL 0284 Speed Loop ZERO IAD LEVEL 0285 Speed Loop INERTIA COMP INERTIA 0556 Inertia Comp FILTER 0557 Inertia Comp RATE CAL 0558 Inertia Comp DELTA 0601 In...

Page 335: ...RM 0528 Alarms a HEALTH WORD 0115 Alarms a HEALTH STORE 0116 Alarms THERMISTOR STATE 0337 Alarms SPEED FBK STATE 0472 Alarms a STALL TRIP 0112 Alarms REMOTE TRIP 0542 Alarms MENUS VIEW LEVEL 0037 Menu...

Page 336: ...e VERSION NUMBER 0155 Drive Info PNO CONFIG PNO 112 0312 PNO Config PNO 113 0313 PNO Config PNO 114 0314 PNO Config PNO 115 0315 PNO Config PNO 116 0316 PNO Config PNO 117 0317 PNO Config PNO 118 0318...

Page 337: ...DESTINATION TAG 0250 Link ANIN 5 A6 CALIBRATION 0242 Analog Input MAX VALUE 0243 Analog Input MIN VALUE 0244 Analog Input DESTINATION TAG 0247 Link ANALOG OUTPUTS ANOUT 1 A7 TO GET 10V 0245 Analog Ou...

Page 338: ...igital Output DIGOUT 2 B6 THRESHOLD 0196 Digital Output MODULUS 0044 Digital Output SOURCE TAG 0098 Link INVERTED 0360 Digital Output DIGOUT 3 B7 THRESHOLD 0197 Digital Output MODULUS 0045 Digital Out...

Page 339: ...INK 5 SOURCE TAG 0454 Link DESTINATION TAG 0455 Link a LINK 6 SOURCE TAG 0456 Link DESTINATION TAG 0457 Link a LINK 7 SOURCE TAG 0458 Link DESTINATION TAG 0459 Link a LINK 8 SOURCE TAG 0460 Link DESTI...

Page 340: ...4 0385 Minilink a LOGIC 1 0346 Minilink a LOGIC 2 0347 Minilink a LOGIC 3 0348 Minilink a LOGIC 4 0349 Minilink a LOGIC 5 0350 Minilink a LOGIC 6 0351 Minilink a LOGIC 7 0352 Minilink a LOGIC 8 0353 M...

Page 341: ...209 Field Control FLD VOLTS RATIO 0210 Field Control MAIN CURR LIMIT 0421 Current Loop AUTOTUNE 0018 Auto Tune SPEED FBK SELECT 0047 Speed Loop ENCODER LINES 0024 Encoder ENCODER RPM 0022 Encoder ENCO...

Page 342: ...C 52 Parameter Specification Tables DC590 Series DC Digital Drive...

Page 343: ...ng the drive It describes the function blocks and parameters available in DSE Lite The FUNCTION BLOCKS menu on the MMI provides access to these programming tool menu structures Programming Your Applic...

Page 344: ......

Page 345: ...he end of this Appendix and shows the software connections consisting of function blocks and links Each function block contains the parameters required for setting up a particular processing feature S...

Page 346: ...ed because they are a result of the function block s processing Function block input parameter values that receive their values from a link cannot be changed as the link will overwrite the value when...

Page 347: ...links in earlier firmware versions by defaulting the EMULATE 590P parameter to 0x0001 non zero Figure 1 Operation of links EMULATE 590P non zero firmware Versions 5 x 7 x 8 x and onwards Figure 2 Oper...

Page 348: ...rmation necessary for programming the Drive Input parameters are shown on the left hand side and output parameters are shown on the right hand side of the block Default Value The default value of the...

Page 349: ...the parameters shown will be for the last sub menu In many cases these parameters will reflect the name and number of the last sub menu MMI parameters are named intuitively to make the keypad easier...

Page 350: ...UTPUTS D 54 ANALOG OUTPUTS D 24 DIGITAL INPUTS D 51 Menus MENUS D 83 OP STATION D 87 Miscellaneous ADVANCED D 14 DRIVE INFO D 57 MULTIPLEXER D 86 CONFIGURE DRIVE D 34 LINKS D 72 VALUE FUNC D 136 DEMUL...

Page 351: ...igned to further improve the flexibility of the function block diagram In general all output links have been replaced with the combination of a new output parameter and a new general purpose link Simi...

Page 352: ...nation Tag 494 Digital Input 4 Digital Input C4 69 652 Link 37 494 Digital Input C5 Destination Tag 495 Digital Input 5 Digital Input C5 70 653 Link 38 495 Configure 5703 Scaled Input 135 5703 In Scal...

Page 353: ...st 590 Sramp Sramp Output 589 655 Link 40 590 Enhancements to Input Links Legacy implementation Version 8 x and onwards x implementation 097 Digout 1 B5 Source Tag 097 Link 13 629 683 Digital Output 1...

Page 354: ...plit into function blocks 5703 IN and 5703 OUT to improve function block execution order AUX IO This has been split into a new SEQUENCING function block and a smaller AUX I O block PID The Gain Profil...

Page 355: ...tware versions of the 590P firmware versions 5 x and 7 x Refer to the EMULATE 590P parameter tag 162 page D 34 This behaviour affects Refer to the time constants of the PID block Execution Rules D 2 P...

Page 356: ...eater protocol In the default configuration the output of this block SCALED INPUT is added to analog inputs 1 2 and 3 to form the setpoint 5703 IN Parameter Tag Range SETPT RATIO 132 3 0000 to 3 0000...

Page 357: ...next transmission If the selected baud rate is low then the time to transmit the data may be greater than the delay time in which case the delay parameter has no effect In 5703 SLAVE mode the INPUT va...

Page 358: ...l purpose input ADVANCED 392 397 OFF ON Controls the OUTPUT parameter When OFF OUTPUT is the same as INPUT 1 When ON OUTPUT is the result of the function selected by MODE MODE 393 398 See below This d...

Page 359: ...CED ON OUTPUT INPUT 1 AND INPUT 2 OR gives OR ed result of source logic signal and an auxilliary source logic signal If ADVANCED OFF OUTPUT INPUT 1 If ADVANCED ON OUTPUT INPUT 1 OR INPUT 2 SIGN CHANGE...

Page 360: ...ital Drive Functional Description The following diagram shows the internal schematic for a special link ADVANCED 1 ADVANCED 2 Link 11 Link 12 1 x x Aux Source Mode Source Advanced Dest Switch Inverter...

Page 361: ...ARM parameter when an alarm is active ALARM HISTORY Parameter Tag Range ALARM 1 NEWEST 1246 0x0000 to 0xFFFF The hexadecimal value of the most recent alarm Refer to Chapter 7 Trips and Fault Finding A...

Page 362: ...m tripping out the contactor This is useful in applications requiring extended operation at zero speed TRIP RESET 305 FALSE TRUE When FALSE faults are latched permanently and the HEALTHY output remain...

Page 363: ...0 to 100 0 h The speed feedback alarm compares speed feedback to armature voltage The alarm level is the threshold which the difference between the two signals should exceed for the alarm to activate...

Page 364: ...ING PULSE 0x0004 FIELD OVER I 0x0008 HEATSINK TRIP 0x0010 THERMISTOR 0x0020 OVER VOLTS VA 0x0040 SPD FEEDBACK 0x0080 ENCODER FAILED 0x0100 FIELD FAILED 0x0200 3 PHASE FAILED 0x0400 PHASE LOCK 0x0800 5...

Page 365: ...Programming D 21 DC590 Series DC Digital Drive Functional Description...

Page 366: ...ion block To avoid interference with other drive functions when not required the parameter RATIO 2 A3 Tag 7 in the SPEED LOOP function block must be set to zero and the I DMD ISOLATE parameter Tag 119...

Page 367: ...maximum value of the scaled analog input MIN VALUE 232 235 238 241 244 300 00 to 300 00 The minimum value of the scaled analog input OUTPUT 674 493 675 676 677 xx These parameters is the output diagn...

Page 368: ...a percentage of range 10V CAL 245 248 300 00 to 300 00 TO GET 10V Scaler value which produces 10V output Set 10V CAL to be 50 to get 10V out for 50 in OFFSET 464 465 100 00 to 100 00 Offset value add...

Page 369: ...n the field is re applied Refer to Chapter 4 Performance Adjustment for details of how to perform an Autotune AUTOTUNE Parameter Tag Range AUTOTUNE 18 OFF ARMATURE FIELD Turns the AUTOTUNE procedure o...

Page 370: ...ed at greater than 6 of the calibration value which if the field is calibrated to a low current can be a very low threshold For a field on armature autotune it means that the field was not up to curre...

Page 371: ...stive load PEAK AVER RATIO Badly shaped current pulse where the pk average current ratio is more than 30 away from expected 1 5 UNBALANCED BRID Pulse size imbalance greater than that from a motor BEMF...

Page 372: ...FALSE TRUE Software digital output 3 For example to directly drive the configurable digital output DIGOUT3 connect the Source of DIGOUT3 to this parameter Tag 96 ANOUT 1 128 100 00 to 100 00 Software...

Page 373: ...outine in Chapter 4 Item 16 ANALOG TACH CAL 23 0 9800 to 1 1000 Trim adjustment of the motor speed to give exactly 100 at the required actual speed value e g 1500 RPM etc Note Primary tacho calibratio...

Page 374: ...Parameter Tag Range TERMINAL VOLTS 57 x h Refer to Chapter 6 The Keypad The Keypad Menus DIAGNOSTICS UNFIL TACH INPUT 58 x h Refer to Chapter 6 The Keypad The Keypad Menus DIAGNOSTICS BACK EMF 60 x h...

Page 375: ...2 TO INHIBIT ALARMS STALL TRIP AT ZERO SPEED FROM STANDSTILL DEFAULT SETTING PARAMETER TAG 60 BACK EMF TO SPEED LOOP SPEED FEEDBACK SELECTION 300 181 FIELD I FBK TO FIELD ARMATURE CURRENT 10V 0 10V A9...

Page 376: ...m or on line while the drive is running when using the Parker SSD Drives 5703 Setpoint Repeater Unit You can also use the P3 port to transfer configuration files by connecting to a PC running the Wind...

Page 377: ...D BIN 331 0 00 to 100 00 Reserved for future use PNO 7 333 0x0000 to 0xFFFF Reserved for future use ERROR REPORT 332 0x0000 to 0xFFFF Displays the last error as a hexadecimal code Writing any value to...

Page 378: ...value to match the motor in use Note this should be set to a minimum value if in Field Voltage control see FLD CTRL MODE in the FIELD CONTROL function block AUTOMATIC SAVE 1220 FALSE TRUE When TRUE c...

Page 379: ...lar clamps and main current clamp are resident in the CURRENT LOOP block current feedback from CALIBRATION The default configuration uses DIGIN 1 and DIGIN 3 for switching modes BIPOLAR CLAMPS and I D...

Page 380: ...IN sets the maximum positive current and NEG I CLAMP IN sets the maximum negative current Both clamps can be positive or negative however the POS I CLAMP IN value is internally prevented from going n...

Page 381: ...P3 C8 I DMD ISOLATE Current Current Feedback Motor shown ENABLED ADDITIONAL DEM 4 clamps Demand AT CURRENT LIMIT 42 FALSE TRUE Refer to Chapter 6 The Keypad The Keypad Menus DIAGNOSTICS IaDmd UNFILTE...

Page 382: ...Refer to Chapter 6 The Keypad The Keypad Menus DIAGNOSTICS ISOL DMD SOURCE 1275 ANIN 2 A3 FIELD I DEMAND Selects the source of the isolated current demand Setting ANIN 2 A3 makes use of the A3 analogu...

Page 383: ...cts analog I P 2 as current regulator demand I DMD ISOLATE is overridden by program stop and stop to return drive to speed regulation Note 2 REGEN ENABLE 2Q NON REGEN prevents negative current demand...

Page 384: ...ard SPD BRK2 HIGH the current limit is reduced linearly toward IMAX BRK2 SPD2 When the speed exceeds SPD BRK2 HIGH the current limit remains at the IMAX BRK2 SPD2 setting CURRENT PROFILE Parameter Tag...

Page 385: ...The limits are symmetrical around zero The limits are set by the DEADBAND parameter Deadband width DEADBAND Parameter Tag Range INPUT 1 100 200 00 to 200 00 Input 1 value By default this is connected...

Page 386: ...ividual bits This may be used to extract the individual trip bits from the ACTIVE TRIPS parameter for example DEMULTIPLEXER Parameter Tag Range INPUT 896 0x0000 to 0xFFFF The input to be split into it...

Page 387: ...s the operating range of the diameter calculator Set MIN DIAMETER to that ratio using the expression Minimum Core Outside Diameter Maximum Full Roll Diameter x 100 The magnitude of LINE SPEED is compa...

Page 388: ...lls This value will be preloaded into the ramp filter output when EXTERNAL RESET is enabled EXTERNAL RESET 463 DISABLED ENABLED Sets and holds the diameter to the RESET VALUE when ENABLED RAMP RATE 45...

Page 389: ...the maximum time required to ramp from zero to full speed in seconds If RATE CAL 0 00 then this parameter is set externally through NORMALISED dv dt otherwise RATE CAL sets the inertia compensation ac...

Page 390: ...OUTPUT 706 xx The sum of the diameter scaled TENSION DEMAND after the TENSION SCALER scaling and the compensation losses For open loop winder applications connect this output to the TORQUE DEMAND Tag...

Page 391: ...d a hyperbolic taper output The taper tension characteristics are shown below Tension Min Diameter 100 Diameter 100 Taper 100 Taper 0 Taper Torque Min Diameter 100 Diameter 100 Taper 0 Taper 100 Taper...

Page 392: ...ck Static and Dynamic Frictional Losses Static and dynamic friction are due to gearbox resistance and mechanical binding in the winder spindle and motor bearings Both absorb motor output torque and re...

Page 393: ...ng tension sag The inertia compensation characteristics is shown opposite For winder applications inertia compensation is split into two components 1 Fixed inertia compensation for the fixed motor tra...

Page 394: ...1 D 1 D 3 Tension Demand 478 485 Nw 486 482 484 487 488 489 481 479 480 483 498 Total Torque Demand Inertia Comp Output Tension Scaler Normalised dv dt Rewind Forward Line Speed Setpoint Torque Deman...

Page 395: ...output value when input is TRUE that is Digital Input 1 terminal C6 24V True Digital Input 2 terminal C7 24V True Digital Input 3 terminal C8 24V True VALUE FOR FALSE 104 107 110 1240 300 00 to 300 00...

Page 396: ...number 1 Inverting the Input Signal The default setting is for VALUE FOR TRUE to be 0 01 and VALUE FOR FALSE to be 0 00 Inverting the digital input is therefore simple set VALUE FOR TRUE to 0 00 and...

Page 397: ...t to 10 00 When the input terminal is at 0V SPD PROP GAIN is set to 30 00 DIGITAL INPUT C5 Caution If you are isolating power on the drive output using a DC contactor you must use an auxiliary normall...

Page 398: ...e status of that value DIGITAL OUTPUTS Parameter Tag Range INPUT 683 684 685 xx The unprocessed value to output INVERTED 359 360 361 FALSE TRUE Selects to invert the output when TRUE THRESHOLD 195 196...

Page 399: ...nnections in the drive allow the Digital Outputs to provide source 24V or 0V dc depending upon the state of following tag connections Terminal B5 Digital Output 1 is linked to Tag Number 77 AT ZERO SP...

Page 400: ...ter Table MMI Order refer to Appendix C It is 62 3 Set DIGITAL OUTPUTS DIGOUT 1 B5 SOURCE TAG to 62 4 Set DIGITAL OUTPUTS DIGOUT 1 B5 THRESHOLD to 50 00 5 Set DIGITAL OUTPUTS DIGOUT 1 B5 MODULUS to TR...

Page 401: ...A D 27 DC 4Q 450A D 28 DC 2Q 450A D 29 DC 4Q 720A D 30 DC 2Q 720A D 31 DC 4Q 800A D 32 DC 2Q 800A D 85 DC 4Q 1024 30 D 86 DC 2Q 1024 30 D 33 DC 4Q 1200A 20 D 34 DC 2Q 1200A 20 D 35 DC 4Q 1700A 20 D 36...

Page 402: ...Q 1200A 20 D 50 DC 2Q 1200A 20 D 51 DC 4Q 1700A 20 D 52 DC 2Q 1700A 20 D 53 DC 4Q 2200A 20 D 54 DC 2Q 2200A 20 D 55 DC 4Q 2700A 20 D 56 DC 2Q 2700A 20 D 57 DC 4Q 1200A 40 D 58 DC 2Q 1200A 40 D 59 DC 4...

Page 403: ...this parameter will result in an erroneous speed measurement The 5901 Microtach has 1000 lines per revolution as standard Proprietary encoders of other specifications can be normalised by setting thi...

Page 404: ...atively when the default configuration is loaded this can be done using the Keypad as shown below Navigate to the SYSTEM CONFIGURE I O menu Select the CONFIGURE ENABLE parameter and set to ENABLED All...

Page 405: ...of a cycle 90 Digital input 2 C7 Encoder A phase Digital input 3 C8 Encoder B phase Direction is obtained by looking at the combined state of A and B Each edge received from the encoder increments the...

Page 406: ...BACKS Parameter Tag Range ARM VOLTS FBK 605 x V Back EMF scaled by NOM MOTOR VOLTS UNFIL FIELD FBK 181 xx Scaled field current feedback SPEED FEEDBACK 207 xx Speed feedback CURRENT FEEDBACK 298 xx Sca...

Page 407: ...FLD CTRL MODE parameter The default is VOLTAGE CONTROL The diagnostic DRIVE ENABLE Tag 84 is also used by the FLD QUENCH DELAY to delay disabling the field when Run is removed FLD VOLTAGE VARS MMI Su...

Page 408: ...ield weakening field spillover control STANDARD mode uses the control loop to convert the back emf in excess of the MAX VOLTS setting into a reduction of the demanded field current ADVANCED mode also...

Page 409: ...time constant of the above feedback filter If the filter is active the ratio of lead lag should always be greater than 1 to give an overall lead action which reduces the voltage overshoot and less tha...

Page 410: ...calibrated Volts to the field weakening controller This is formed from the spill over of filtered BEMF above the MAX VOLTS setting WEAK PID OUT 1186 xx Output field reduction demand as a percentage of...

Page 411: ...software version 5 x or earlier the processor was using a 12MHz clock The formulae used to compute internal variables from the visible time constant set by DSElite or MMI were dependant on that cryst...

Page 412: ...VF AC RMS VOLTAGE CONTROL SUPPLY FIELD OUTPUT RATIO 460V 460V 230V 230V 90 67 90 67 410V 300V 200V 150V OUTPUT IN VOLTAGE MODE 183 FIELD DEMAND 186 FLD QUENCH MODE QUENCH 185 FLD QUENCH DELAY 0 0 SECS...

Page 413: ...0 172 INT GAIN 1 28 SETTING PI 183 FIELD CURRENT FEEDBACK WEAK PID OUT 171 SETPOINT 100 00 184 FIELD DEMAND FLD FIRING ANGLE 179 MIN FLD CURRENT100 00 186 FLD QUENCH DELAY 186 FLD QUENCH MODEQUENCH 0...

Page 414: ...ARAMETER VALUE DIAGNOSTIC LOGIC DIAGNOSTIC KEY FIELD WEAKENING PID BEMF FILTER x FIELD CURRENT PI x EMF GAIN BEMF LEAD BEMF LAG INT GAIN PROP GAIN ARMATURE V CAL IR COMPENSATION x MAX VOLTS FIELD I CA...

Page 415: ...Tag Range INERTIA 556 0 00 to 200 00 The value of current necessary to accelerate load to 100 speed in 1 second FILTER 557 0 to 20000 Low pass filter acting on the DELTA parameter RATE CAL 558 0 00 t...

Page 416: ...LINK 1 80 SOURCE TAG Refer to Parameter Table 1276 to 1276 Enter the tag number of the source input value Refer to Making and Breaking Function Block Connections page D 2 DESTINATION TAG Refer to Para...

Page 417: ...overload of 200 current for 60s Once this limit is reached the integral value is clamped and the inverse time output is decreased towards 103 at 10 per second Should the current drop below the 103 thr...

Page 418: ...ts between jog setpoints 1 and 2 The jog RAMP RATE replaces the RAMP ACCEL TIME and RAMP DECEL TIME in the RAMPS function block S RAMP is also set to 0 00 Take Up Slack With the Start signal ON the jo...

Page 419: ...setpoints present will also add to this setpoint to make the total speed setpoint If you don t want this to happen for example during jogging then disconnect the direct setpoint s during the appropria...

Page 420: ...TE set in JOG SLACK RAMP INPUT RAMP INPUT TAKE UP 1 t RAMP ACCEL TIME set in RAMPS RAMP DECEL TIME set in RAMPS Block Diagram RAMP INPUT JOG 1 JOG 2 TAKE UP 1 S RAMP CRAWL SPEED 0 TAKE UP 2 MIN SPEED...

Page 421: ...Programming D 77 DC590 Series DC Digital Drive LOGIC FUNC These generic function blocks can be configured to perform one of a number of simple functions upon a fixed number of inputs...

Page 422: ...eral purpose logic input TYPE 783 788 793 798 803 808 813 818 823 828 See below The operation to be performed on the three inputs to produce the output value The operations that can be selected are 0...

Page 423: ...INPUT A INPUT B INPUT C NAND A B C If A and B and C are all TRUE then the OUTPUT is FALSE otherwise the OUTPUT is TRUE OR A B C OUTPUT INPUT A INPUT B INPUT C OR A B C If at least one of A or B or C...

Page 424: ...ock becomes TRUE When INPUT C is TRUE the output is inverted The output is held TRUE for one execution of the function block diagram 1 0 EDGE A input A output input C FALSE input C TRUE t Duration 1 b...

Page 425: ...ut State 0 0 0 0 0 0 1 0 0 1 0 0 0 1 1 0 1 0 0 0 1 0 1 0 1 1 0 1 1 1 1 0 OR A B C OUTPUT INPUT A INPUT B INPUT C OR A B C Refer to the Truth Table FALSE 0 TRUE 1 Input State A B C Output State 0 0 0 1...

Page 426: ...NPUT A functions as reset and INPUT B as set LATCH input C input A output When INPUT C is low the output is the value of INPUT A This output value is then latched until INPUT C is low again INPUT B is...

Page 427: ...the MMI Refer to Chapter 6 The Keypad The Menu System Map to see the effects of these selections LANGUAGE 304 ENGLISH OTHER Selects the MMI display language Other languages are available please conta...

Page 428: ...zero setpoint MIN SPEED Parameter Tag Range INPUT 5 105 00 to 105 00 Input value MIN SPEED 126 0 00 to 100 00 The minimum speed clamp is fully bi directional and operates with a 0 5 hysterisis If thi...

Page 429: ...ed extensively in conjunction with communications masters in order to map the field bus parameters into the drive Refer to the appropriate Tech Box manual miniLINK Parameter Tag Range VALUE 1 to VALUE...

Page 430: ...to a single word For example one may be used to collect individual bits within a word for efficient access from a communications master MULTIPLEXER Parameter Tag Range INPUT 0 to INPUT 15 1129 to 1144...

Page 431: ...menu Actual value of local jog setpoint This value is not persistent RAMP ACCEL TIME 514 0 1 to 600 0 s Acceleration time used while in Local mode RAMP DECEL TIME 515 0 1 to 600 0 s Deceleration time...

Page 432: ...er up INITIAL JOG 520 0 00 to 100 00 START UP VALUES menu Default Value of local jog setpoint on power up Functional Description OP STATION JOG SETPOINT 513 TIME 515 RAMP PROG R L JOG DECEL TIME 514 R...

Page 433: ...PID Parameter Tag Range PROP GAIN 711 0 0 to 100 0 The maximum limit of the proportional gain This is a pure gain factor which shifts up or down the whole Bode PID transfer function leaving the time...

Page 434: ...plies Input 1 by a factor Ratio 1 RATIO 2 413 3 0000 to 3 0000 This multiplies Input 2 by a factor Ratio 2 DIVIDER 1 418 3 0000 to 3 0000 This divides Input 1 by a factor Divider 1 DIVIDER 2 414 3 000...

Page 435: ...s used to correct for certain types of control loop instability and therefore improve response It is sometimes used when heavy or large inertia rolls are being controlled The derivative term has an as...

Page 436: ...0 seconds Derivative gain can improve response in some dancer tension controlled systems particularly those systems with high inertia dancers which need an instantaneous response to overcome the weigh...

Page 437: ...set PID Clamped 416 0 Linked internally to Diameter Calculator Block Diagram Prop Gain 711 Hi Res Prop Gain 1259 Operators can read the PID error PID output setpoint and feedback on the drive s MMI by...

Page 438: ...se locked loop function block Normally the PLL will reside in the LOCKED state after close of the 3 phase line contactor The FAIL state results if the supply frequency moves beyond the acceptable oper...

Page 439: ...PNO CONFIG The PNO parameters are used in conjunction with the EI ASCII and EI BINARY communications protocols Refer to Appendix A Serial Communications PNO CONFIG Parameter Tag Range PNO 112 127 312...

Page 440: ...cted to other blocks of inputs PRESET SPEEDS Parameter Tag Range SELECT 1 560 FALSE TRUE Select inputs 1 SELECT 2 561 FALSE TRUE Select inputs 2 SELECT 3 562 FALSE TRUE Select inputs 3 INVERT O P 563...

Page 441: ...d only one input changes between state preventing the mis selection of intermediate states INPUT 0 to INPUT 7 564 565 566 567 568 569 570 571 3000 0 to 3000 0 Pre set input variables PRESET O P 572 xx...

Page 442: ...t 2 Select 1 Input FALSE FALSE FALSE 0 FALSE FALSE TRUE 1 FALSE TRUE FALSE 2 FALSE TRUE TRUE 3 TRUE FALSE FALSE 4 TRUE FALSE TRUE 5 TRUE TRUE FALSE 6 TRUE TRUE TRUE 7 GRAY SCALE ENCODING Select 3 Sele...

Page 443: ...required at minimum diameter core as a percentage of the maximum P gain at full diameter 100 when MODE 0 DIAMETER 709 0 00 to 100 00 The actual measured diameter If appropriate this may be connected t...

Page 444: ...er B For Mode 2 Profiled Gain A diameter min diameter 2 B For Mode 3 Profiled Gain A diameter min diameter 3 B For Mode 4 Profiled Gain A diameter min diameter 4 B PROFILED GAIN 475 x The proportional...

Page 445: ...t is clamped by MIN VALUE and MAX VALUE INCREASE RATE 256 0 1 to 600 0 s Rate of change of an increasing output value An increasing value is defined as the output ramping away from zero DECREASE RATE...

Page 446: ...0 00 Maximum ramp output clamp EXTERNAL RESET 307 FALSE TRUE When TRUE sets the output of the Raise Lower block to the RESET VALUE Functional Description FALSE EXTERNAL RESET RAISE INPUT LOWER INPUT R...

Page 447: ...tput at DECREASE RATE The output cannot drop below MIN VALUE The ramp is held at its last value when the RAISE and LOWER INPUT are removed Setting both RAISE INPUT and LOWER INPUT to TRUE at the same...

Page 448: ...output exceeds RAMPING THRESH RAMP ACCEL TIME and RAMP DECEL TIME set the acceleration and deceleration times taken for input changes S RAMP adds a S shaped section to the linear ramp When set to 0 0...

Page 449: ...UTO RESET 287 DISABLED ENABLED When ENABLED the ramp is reset whenever SYSTEM RESET is TRUE SYSTEM RESET Tag 374 is an internal flag that is set TRUE for one cycle after the Speed Current loop is enab...

Page 450: ...ries DC Digital Drive Functional Description RAMP INPUT Jog I P O P 1 0 RAMP DECEL TIME RAMP ACCEL TIME RAMP HOLD AUTO RESET EXTERNAL RESET RESET VALUE Slack S RAMP 0 I P O P t S RAMP RAMPING THRESH R...

Page 451: ...CCEL TIME S RAMP 0 RAMP DECEL TIME S RAMP 0 ACTUAL ACCEL TIME WITH S RAMP ACTUAL DECEL TIME WITH S RAMP t 0 t t 0 0 RAMP OUTPUT 100 RAMP INPUT 100 RAMP ACCEL TIME S RAMP 0 RAMP DECEL TIME S RAMP 0 ACT...

Page 452: ...changing Even when the ramp input signal is removed RAMP HOLD keeps the ramp output from changing Once RAMP HOLD is OFF the ramp resumes AUTO RESET RAMP INPUT X DRIVE ENABLED DRIVE ENABLED 0 DRIVE DIS...

Page 453: ...0 t X RAMP INPUT 100 RAMP I P X 0 t Y t RAMP OUPUT 100 X The ramp input is set to X at time t0 The ramp output will increase at the ramp rate While EXTERNAL RESET is ENABLED the ramp output resets to...

Page 454: ...T Parameter Tag Range INPUT 0 to INPUT 7 1156 to 1163 32768 00 to 32768 00 Inputs to the select block SELECT 1164 0 to 7 Determines which of the inputs is routed to OUTPUT 1 In addition if SELECT INPU...

Page 455: ...nd Auxiliary Start is ANDed with the Start input C3 to generate Drive Start This should normally be left ON AUX JOG 227 OFF ON Software Jog command Auxiliary Jog is ANDed with the Jog input Tag 496 by...

Page 456: ...a field bus REM SEQ ENABLE must be TRUE to enable this function Refer to Chapter 4 External Control of the Drive COMMS TIMEOUT 1204 0 0 to 60 0 s A watchdog timeout that may be used when the drive is...

Page 457: ...SEQ HOLD 3 SEQ STANDBY 4 SEQ PRE READY 5 SEQ READY 6 SEQ AUTOTUNING 7 SEQ RUN 8 SEQ AT ZERO SPD 9 SEQ QUENCH 10 SEQ PROGRAM STOP 11 SEQ STOP 12 SEQ DELAY STOP 13 CURRENT DECAY 14 SEQ COAST STOP 15 SEQ...

Page 458: ...the SPT SUM output SETPOINT SUM Parameter Tag Range INPUT 0 309 300 00 to 300 00 Input 0 value INPUT 1 701 300 00 to 300 00 Input 1 value INPUT 2 423 300 00 to 300 00 Input 2 value RATIO 1 6 3 0000 t...

Page 459: ...n and the total output 1 LIMIT INPUT 2 INPUT 1 INPUT 0 SPT SUM OUTPUT 86 xx The sum of input 0 1 and 2 after the limit clamp STPT SUM 1 OUT 1 702 xx An additional output provided to gain access to Inp...

Page 460: ...Programming DC590 Series DC Digital Drive Functional Description INPUT 2 445 INPUT 1 443 RATIO 1 446 INPUT 0 444 RATIO 0 447 DIVIDER 0 448 DIVIDER 1 466 LIMIT 449 OUTPUT 1 492 OUTPUT 0 491 MAIN OUTPU...

Page 461: ...he PI loop The resulting current demand signal is routed to the CURRENT LOOP function block and to the ADVANCED ZERO SPD QUENCH sub menu The PI output is accessible via Tag No 356 TOTAL I DMD This poi...

Page 462: ...ain adjustment INT DEFEAT 202 OFF ON When ON it inhibits the integral part of the speed loop PI control to give proportional only control SPEED FBK FILTER 547 0 000 to 1 000 SPD FBK FILTER A simple fi...

Page 463: ...s pre loaded into the speed loop integral store as the speed loop in enabled This is scaled by PRESET T SCALE This may be used to pre load the output of the speed loop in elevator hoist applications t...

Page 464: ...the threshold of SPEED DEMAND and SPEED FEEDBACK for suspending the current output ZERO IAD LEVEL 285 0 00 to 200 00 Sets the current demand threshold for suspending the current output SPEED ERROR FI...

Page 465: ...ODER ANALOG for Parker SSD Drives use Functional Description Speed Loop PI with Current Demand Isolate The speed loop output is still valid active with the I DMD ISOLATE parameter enabled NOTE 1 The s...

Page 466: ...A3 1 0000 9 SIGN 2 A3 290 SETPOINT 2 41 SETPOINT 4 289 SETPOINT 1 291 SETPOINT 3 357 MAX DEMAND 358 MIN DEMAND POSITIVE 5703 RATIO SPT SUM O P RAMP OUTPUT 105 00 105 00 63 FROM 5703 SUPPORT FROM SETPO...

Page 467: ...ANALOG TACH ENCODER FITTED TO THE MOTOR THIS SELECTION CANNOT BE USED WHEN 590 SWITCHABLE TACHO CARD IS FITTED NOTE DRIVE ENABLE ZERO SPD QUENCH ADAPTION 202 INT DEFEAT 10 00 0 500 SECS OFF 47 SPEED F...

Page 468: ...SRAMP Parameter Tag Range INPUT 574 100 00 to 100 00 Input value RATE SELECT 575 0 to 1 Selects between one of two parameter sets This allows you to have two operating modes RATE SET 0 or RATE SET 1...

Page 469: ...hange of acceleration in units of percent per second3 For example 75 00 means that the maximum acceleration will be 50 00 per second3 if the full speed of the machine is 1 25ms then the acceleration w...

Page 470: ...bs input output is less than AT SPEED LEVEL Useful Equations NOTE These only hold true if Jerk Jerk2 for acceleration or Jerk 3 Jerk 4 for deceleration V is the maximum speed the drive must reach In s...

Page 471: ...feedback rise above the zero threshold STANDSTILL LOGIC is useful in maintaining absolute zero speed and aids in preventing gearbox wear due to chattering However it can cause problems in web handlin...

Page 472: ...d feedback parameter is internally connected to the PERCENT RPM parameter in the FEEDBACKS block AT STANDSTILL 79 FALSE TRUE Logic output that is TRUE when standstill is detected 0 STANDSTILL LOGIC 0...

Page 473: ...LOGIC DISABLED 12 ZERO THRESHOLD 2 00 SPEED FEEDBACK FROM SPEED LOOP SPEED SETPOINT FROM SETPOINT STANDSTILL TAG PARAMETER DEFAULT SETTING 78 77 79 AT ZERO SPEED D 14 D 12 AT ZERO SETPOINT D 13 AT STA...

Page 474: ...IMIT timer starts when C3 goes to 0V the Run signal is removed If the drive speed has not reached STOP ZERO SPEED within the STOP LIMIT time the contactor de energises and the drive disables During No...

Page 475: ...t which the current is quenched when the current loop is disabled A value of 100 will ramp the current from 100 to 0 in 1s A value of 50 will ramp the current from 100 to 0 is 2s PROG STOP TIME 26 0 1...

Page 476: ...SECS 216 PROG STOP LIMIT 60 0 SECS 29 STOP ZERO SPEED 2 00 302 CONTACTOR DELAY 1 0 SECS 89 RAMP TO ZERO RAMP TO ZERO t SPEED SETPOINT TO FROM SPEED LOOP SPEED DEMAND TO CURRENT LOOP CURRENT LIMIT SWI...

Page 477: ...nual supplied with the option for further details TEC OPTION Parameter Tag Range TEC OPTION TYPE 500 See below Selects the type of Technology Option 0 NONE 1 RS485 2 PROFIBUS 3 LINK 4 DEVICE NET 5 CAN...

Page 478: ...ult external 5 MISSING no option fitted If the VERSION NUMBER error message is displayed the Technology Option is using software that doesn t fully support the drive refer to Parker SSD Drives TEC OPT...

Page 479: ...433 DISABLED ENABLED When TENSION ENABLE is ENABLED the tension demand is set by the TORQUE DEMAND signal tag 432 When DISABLED it is set by the default current limit Switch using a free digital input...

Page 480: ...igital Drive VALUE FUNC The value function blocks can be configured to perform one of a number of functions upon a fixed number of inputs Boolean inputs and outputs are Outputs FALSE 0 00 TRUE 0 01 In...

Page 481: ...ITCH A B 3 A B C 4 A B C 5 A B C 6 B A C 7 A B C 8 A B 9 ABS A B C 10 ABS A B 11 A 1 B 12 IF C HOLD A 13 BINARY DECODE 14 ON DELAY 15 OFF DELAY 16 TIMER 17 MINIMUM PULSE 18 PULSE TRAIN 19 WINDOW 20 UP...

Page 482: ...e algorithm compensates for the remainder term A B C The OUTPUT is set to INPUT A INPUT B INPUT C A B C The OUTPUT is set to INPUT A INPUT B INPUT C B A C OUTPUT INPUT A INPUT B INPUT C The OUTPUT is...

Page 483: ...ABS A ABS B OUTPUT INPUT A INPUT B The OUTPUT is TRUE if the magnitude of INPUT A is greater than or equal to the magnitude of INPUT B otherwise the OUTPUT is FALSE A 1 B The OUTPUT is set to INPUT A...

Page 484: ...A has reverted to FALSE Setting INPUT C to TRUE 0 inverts the output OFF DELAY A programmable delay between receiving and outputting a Boolean FALSE signal INPUT A becoming FALSE starts the delay tim...

Page 485: ...is still TRUE the timer will continue from the held value Setting INPUT A and INPUT B to FALSE resets the timer INPUT C is not used MINIMUM PULSE input A output input C FALSE input C TRUE Duration inp...

Page 486: ...of the window to be monitored INPUT C defines the range of the window around the threshold When the value of INPUT A is inside the window the window expands by 0 01 to avoid flutter on output if noisy...

Page 487: ...count by one INPUT C holds the output at zero The output starts at zero The output is limited at 300 00 A B C ROUND The OUTPUT is set to INPUT A INPUT B INPUT C This is the same as A B C enumerated va...

Page 488: ...he band then the OUTPUT is FALSE else OUTPUT is TRUE i e output is inverted Note OUTPUT is set to FALSE if the TYPE is changed or is in initialisation A B OUTPUT INPUT A INPUT B The OUTPUT is TRUE if...

Page 489: ...3 Max x4 x3 x2 x1 Example Profile Min 50 Max 50 Profile functions convert an input 0 1 to an output with min max min fn input where fn is Sqrt square root Linear X1 X2 X3 or X4 The output is clamped b...

Page 490: ...NPUT B clamped by INPUT C INPUT C Action of clamp for when INPUT C is greater than zero If INPUT C is greater than 0 then the OUTPUT is clamped to INPUT C if it is greater than INPUT C INPUT C Action...

Page 491: ...The OUTPUT is set to the result of INPUT A 1 0 INPUT B INPUT C MONOSTABLE HIGH The OUTPUT is set HIGH 0 01 on the rising edge of INPUT A The OUTPUT remains high for a delay set by INPUT B in seconds...

Page 492: ...rive Operation Description FILTER The OUTPUT is the result of INPUT A passed through a first order low pass infinite impulse response filter with time constant set by INPUT B in seconds If INPUT C is...

Page 493: ...control The following block diagrams show this factory set up If you make any permanent changes to the block diagram remember to update the non volatile memory within the Drive by performing a PARAME...

Page 494: ...D 150 Programming DC590 Series DC Digital Drive Programming Block Diagram Sheet 1...

Page 495: ...Programming D 151 DC590 Series DC Digital Drive Programming Block Diagram Sheet 2...

Page 496: ...D 152 Programming DC590 Series DC Digital Drive Programming Block Diagram Sheet 3...

Page 497: ...Programming D 153 DC590 Series DC Digital Drive Programming Block Diagram Sheet 4...

Page 498: ...SETPOINT ZERO SPEED SPEED THRESHOLD STANDSTILL AT STANDSTILL AT ZERO SPEED AT ZERO SETPOINT DELAY STALLED STALL TRIP DELAY COMP RAISE LOWER O P MAX VALUE MIN VALUE RAISE LOWER RAISE INPUT LOWER INPUT...

Page 499: ...OMPENSATION x MAX VOLTS FIELD I CAL RATIO OUT IN FIELD CONTROL MODE FIELD I FEEDBACK FIELD DEMAND BACK EMF CURRENT FEEDBACK TERMINAL VOLTS FIELD ENABLED FIELD WEAK ENABLE FIELD ENABLE SCALED ARMATURE...

Page 500: ...TIMEOUT AT ZERO SPEED NORMAL STOP PROGRAM STOP MOTOR OVERSPEED MISSING PULSE FIELD OVERCURRENT FIN TEMPERATURE MOTOR OVERTEMPERATURE OVERVOLTS TACH FAIL ENCODER P3 PORT STALL TRIP OVERCURRENT TRIP EXT...

Page 501: ...ON ISOLATED RS232 P3 PORT 2 LINE X 16 CHARACTER DISPLAY E M KEYBOARD FIRING GATE ARRAY DRIVERS PULSE TRANSFORMERS MASTER M ARMATURE ARMATURE VOLTS ISOLATE SLAVE Va a al I I l SYSTEM EPROM EEPROM RAM H...

Page 502: ...D 158 Programming DC590 Series DC Digital Drive...

Page 503: ...DC590 Series DC Digital Drive Appendix ETechnical Specifications Understanding the Product Code Model Number Technical Specifications...

Page 504: ......

Page 505: ...e Model Number The unit is fully identified using an alphanumeric code which records how the Drive was calibrated its various settings when despatched from the factory and the country of origin The Pr...

Page 506: ...E 2 Technical Specifications DC590 Series DC Digital Drive...

Page 507: ...Technical Specifications E 3 DC590 Series DC Digital Drive...

Page 508: ...including livery and mechanical package style First two digits on the left Livery 00 Standard Parker SSD Drives Livery 05 Distributor Livery 01 04 and 06 99 Defined customer liveries TBA Third digit M...

Page 509: ...n Type North America Canada If the product enclosure is totally enclosed the exposed metal surface dissipates approximately 50W m for a 10 C temperature rise of internal air above ambient Vibration Te...

Page 510: ...dc HP Field Current A Total Losses Full Load W Symmetrical Fault Current rms kA Frame 1 15 15 7 7 5 4 57 5 35 35 15 20 4 117 5 Frame 2 40 40 18 25 10 132 10 70 70 30 40 10 234 10 110 110 50 60 10 354...

Page 511: ...for 30 seconds or 200 for 10 seconds Rated armature voltage 240V dc These products are suitable for supplies up to 600V ac and armature voltages of 700V dc hence output power ratings can be increased...

Page 512: ...c rms Field Supply Current 1 x Idc Amps ac rms build related Field Supply Voltage Build related 3 Phase Input 3 phase rotation insensitive no adjustment necessary for frequency change Auxiliary Power...

Page 513: ...Armature Current rating cannot achieve conformance with EN61800 3 Table 17 using only a 50 H line choke Capacitors must be fitted between phase and earth to achieve conformance Refer to Chapter 3 Inst...

Page 514: ...ansformer is used for isolation however the chokes can be of a much lower inductance typically 3 5 H Drives below 100A Armature Current rating cannot achieve conformance with EN61800 3 Table 17 using...

Page 515: ...250 500V 1080A 15 H CO466250U012 690V 1080A 20 H CO466251U012 1600 500V 1620A 10 H CO466250U017 690V 1620A 15 H CO466251U017 1950 500V 1980A 10 H CO466250U022 690V 1980A 15 H CO466251U022 Frame H 1200...

Page 516: ...Filter Part No Frame 1 15 11 1 off CO467844U015 35 16 1 off CO467844U040 Frame 2 40 16 1 off CO467844U040 70 16 1 off CO467844U070 110 18 1 off CO467844U110 165 25 1 off CO467844U165 Frame 3 180 158...

Page 517: ...Drives Part No Fuse I t 600V kA s Thyristor I t kA s Frame 1 15 25 CS470445U025 0 31 0 72 35 40 CH570044 0 46 0 72 Frame 2 40 40 CH570044 0 46 1 15 70 80 CH570084 2 55 8 110 160 CH580164 7 5 15 165 20...

Page 518: ...er CP054175 We recommend that all DC590 drives are protected by semiconductor fuses Frame 6 and Frame H units are fitted with internal fuses the 4Q 590 units have limb fuses the 2Q 591 units have line...

Page 519: ...for auxiliary supply contactor fan supply 3A CH540033 Frame 4 5 AH466701 FS3 and FS4 5x20mm glass slow blow for auxiliary supply contactor fan supply 3A CH540033 Frame 6 AH469419Uxxx FS1 FS2 5x20mm gl...

Page 520: ...e connected between the output and the signal ground A free wheel diode is included in the output to protect the output transistor when switching inductive loads such as relays Digital Output Voltage...

Page 521: ...are busbar connections Frame 3 units have terminal designations D1 to D8 shown in brackets in the Terminal Number column of this table Terminal Description Terminal Function Signal Level Terminal Numb...

Page 522: ...10 i e VAC 1 11 x VDC and VDC 1 1 x VFIELD therefore VAC 1 22 x VFIELD The external AC supply must be fitted with high speed fuses to protect the field regulator For controllers with 10A field capabi...

Page 523: ...Frame H units 110 230V 50 60Hz line to line L D8 Main contactor coil Con L Line This terminal is the switched output from the contactor control relay and is derived from the auxiliary supply at termi...

Page 524: ...and is suitable for use with Mark A detectors These devices have a low resistance typically 200 up to a reference temperature 125o C Above this temperature their resistance rises rapidly to greater t...

Page 525: ...setpoint mode 10V 100 Positive current demand 10V 100 Reverse current demand NO A3 Analog Input 3 Ramped Speed Setpoint 10V Full speed setpoint 10V Full speed setpoint reverse YES A4 Analog Input 4 Au...

Page 526: ...cuit protected N A B3 10V DC Reference User 10V Reference 10V at 10mA short circuit protected YES B4 Digital Output 1 Zero Speed Detected The operating level of this output can be modified by the stan...

Page 527: ...cted to C1 to run If not using this feature connect a jumper between C1 and C2 May be used as an unisolated motor thermal input NO C2 Start Run Input Start Run When an input is applied to this termina...

Page 528: ...iguration of the current clamps With no connection i e false Analog I P 5 provides a unipolar current limit When true Analog I P5 is the positive current clamp Analog I P 4 is the negative current cla...

Page 529: ...demand and the speed loop is disconnected When false the speed loop is in control and analog input No 2 is an auxiliary speed setpoint Access encoder mode set up output parameters via the ENCODER 2 f...

Page 530: ...d regulator For controllers with 10A field capability 10A fuses should be used those with 20A field capability 20A fuses etc Note When using an external AC input it is important to have the correct ph...

Page 531: ...ck up current must be operated via a slave relay Note The contacts of the Contactor Control Relay are suppressed by a series connected resistor 680 Ohms and capacitor 22nF to protect the relay contact...

Page 532: ...fitted Further information on the other options may be obtained from the relevant Technical Manual TECHNOLOGY BOX OPTION SERIAL COMMUNICATIONS Refer to the Technical Manual supplied with the option fo...

Page 533: ...10 Grounding terminal 2 0Nm 17 lb in 12 AWG F F 0 8Nm 7 0 lb in 14 AWG 12 2 5 L N 3 4 TH1 TH2 0 5Nm 5 0 lb in 12 AWG 12 2 5 Frame 2 40A UNITS A A 5 6Nm 50 lb in 8 AWG 2 0 70 L1 L2 L3 5 6Nm 50 lb in 8...

Page 534: ...A 42 4Nm 375 lb in 4 0 AWG 250 cmil 120 L1 L2 L3 5 6Nm 50 lb in 1 0 AWG 2 0 70 Grounding terminal 5 6Nm 50 lb in 3 AWG 2 0 70 F F 0 8Nm 7 0 lb in 14 AWG 12 2 5 L N 3 4 TH1 TH2 0 5Nm 5 0 lb in 12 AWG 1...

Page 535: ...19mm Bolt 45Nm 33 ft lbf Fuse Assembly Mounting Plate to Phase Assembly M10 17mm Bolt 32Nm 23 6 ft lbf Termination Tightening Torque Frame H Description Fixings Spanner Size Format Torque Nm Drive Mo...

Page 536: ...5 F 725 40 Forced Vent 240cfm 410m hr 200Pa 1 internal 130W 10 F 140W 2 5 F 830 40 Forced Vent 240cfm 410m hr 200Pa 1 internal 130W 10 F 140W 2 5 F Frame 5 1580 40 Forced Vent 240cfm 410m hr 200Pa 2...

Page 537: ...Frame 1 Product Power Board Terminal Board Armature Thyristor Field Bridge Fan Fan Assy 591P 0015 220 AH470280U101 AH466407U001 CF470348 CF470349 590P 0015 220 AH470280U102 AH466407U001 CF470348 CF47...

Page 538: ...0330U002 CF385524U016 CF470349 DL465313 No Sub Assembly 591P 0110 500 AH470330U001 CF385525U016 CF470349 DL465313 No Sub Assembly 590P 0110 500 AH470330U002 CF385525U016 CF470349 DL465313 No Sub Assem...

Page 539: ...3U002 CF466796U016 590P 0380 500 AH466701U002 AH466704U001 AH466703U002 CF466796U016 591P 0500 500 AH466701U002 AH466704U001 AH466703U002 CF466768U016 590P 0500 500 AH466701U002 AH466704U001 AH466703U...

Page 540: ...320U016 LA466711U001 LA466711U002 590P 0380 500 CF385522U016 CW464320U016 LA466711U001 LA466711U002 591P 0500 500 CF385522U016 CW464320U016 LA466711U001 LA466711U002 590P 0500 500 CF385522U016 CW46432...

Page 541: ...AH466706U003 590P 1580 600 AH466701U003 AH466704U002 AH466703U002 AH466706U003 Product Thyristor Field Thyristor Field Diode Fan Capacitor Assembly 115V Fan Capacitor Assembly 230V 591P 1580 220 CF46...

Page 542: ...66004U102 591P 2700 690 AH466001U001 AH466003U102 AH466003U104 AH466004U102 590P 2700 690 AH466001U001 AH466003U102 AH466004U102 Frame H Fitted with the 590PXD Door Assembly LA466454U001 containing th...

Page 543: ...9820U016 CF469821U016 CF469822U016 Clamp LA469670U002 LA469670U002 LA469670U003 Possible Spare Parts Thermostat CM469898U002 CM469898U003 CM469898U004 Drive Model Number 590P 1250 690 590P 1600 690 59...

Page 544: ...98U002 CM469898U003 CM469898U004 Drive Model Number 591P 1250 690 591P 1600 690 591P 1950 690 Gantry 590PG 690 0011 UK 000 590PG 690 0011 UK 000 590PG 690 0011 UK 000 Door 590PXD 590PXD 590PXD Power B...

Page 545: ...408 3901 KR South Korea Seoul Tel 82 2 559 0400 KZ Kazakhstan Almaty Tel 7 7272 505 800 parker easteurope parker com MX Mexico Apodaca Tel 52 81 8156 6000 MY Malaysia Shah Alam Tel 60 3 7849 0800 NL T...

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