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P G .   6

Pacbrake is a registered trademark of Pacbrake Co.

INLINE MOUNT - FORD 6.0L

L5501

  6

12

Locate the vacuum pump electrical connector disconnect-

ed in step 7. Cut the two wires 4" back from the connector. 

Using the lengths of black and green wire and the butt 

connectors provided, extend the harness to enable the 

connector to reach the new vacuum pump location. Once 

the butt connectors are crimped, heat the connectors to 

provide a moisture tight seal. Protect the harness with the 

conduit provided and secure with tie-straps.

13

The Pacbrake air compressor mounting bracket mounts in 

the same location the vacuum pump was removed from. 

Insert the two supplied M8x40 capscrews and washers 

through the bracket and then the two spacers. Shown in 

the photo is the air compressor bracket, it needs to be 

installed UNDER the foot for the vacuum reservoir. This 

requires the nuts in the wheel well to be loosened enough 

to lift the reservoir so the notch in the compressor bracket 

can be inserted under the reservoir foot. Once the com-

pressor bracket is under the reservoir foot, loosely thread 

the M8x40 capscrews into the inner fender. Tighten the 

vacuum reservoir nuts and then torque the M8x40 cap

-

screws to 13 ft-lbs (18 N•m). 

Note: The notch in the compressor bracket must be 

UNDER the vacuum reservoir foot

14

Install the compressor on to the 3 mounting studs of the 

bracket, secure the compressor using the supplied wash-

ers and nyloc nuts, torque to 35 in-lbs, (4 N•m). Connect 

the hose from the tee fitting of the pressure switch to the 

compressor.

Summary of Contents for C40007

Page 1: ...E X H A U S T B R A K E S APPLICATION FORD F250 F350 F450 and F550 Model Trucks Equipped with 6 0L engines C40007 C40010 KITS Ford F250 F350 F450 and F550 Model Trucks Equipped with 6 0L engines...

Page 2: ...for vehicles with stock exhaust If you have aftermarket 4 exhaust you will need to order two exhaust adapter part C11342 KIT CONTENTS C40010 KIT CONTENTS C40007 A gallon air tank is supplied to speed...

Page 3: ...ard from the front side of the header pipe flange and mark the pipe then measure 6 forward from the first mark and mark the pipe Remove the header pipe to cut at the two marks The transmission cross m...

Page 4: ...is time if the exhaust system was removed for welding Install the front V clamp onto the exhaust brake flange and adapter with the PRXB regulator spring located inside the frame rail make sure the exh...

Page 5: ...of rubber vacuum hose onto the vacuum pump Insert one end of the supplied nylon hose into the rubber hose as shown in photo Rubber hose marked A Nylon hose marked B 11 Insert the two supplied M8x40 ca...

Page 6: ...rews and washers through the bracket and then the two spacers Shown in the photo is the air compressor bracket it needs to be installed UNDER the foot for the vacuum reservoir This requires the nuts i...

Page 7: ...s air intake filter on the passenger side inner fender in a pre existing hole The air intake ports of the filter must point down Connect the supplied blue ny lon hose to the barbed fitting on the filt...

Page 8: ...with the tie straps provided 20 Vehicles without Power Adjustable Pedals Choose the correct control unit mounting bracket for your application Using the 1 4 fasteners provided secure the control unit...

Page 9: ...d pointing up 23 ELECTRICAL INSTALLATION a For Manual Transmissions ONLY Below the steering column locate the lower dash panel and remove Provided in the kit is a control switch assem bly that mounts...

Page 10: ...shown in the photo STEP 21 31 For Automatic Manual Transmissions 25 Remove the two capscrews securing the diagnostic con nector to the lower dash Locate the male female diag nostic connectors of the P...

Page 11: ...ission Vehicles equipped with a manual transmission will only have two connectors and the 3 connector will not be present 23 At the center PCM connector 2 locate pin 27 It should be a violet wire with...

Page 12: ...t with light blue tracer wire and connect the red wire of the Pacbrake harness to the harness side of the violet with light blue tracer wire Using the connectors provided crimp the wire into the conne...

Page 13: ...the frame and connect Secure the harness with the tie straps provided 36 Connect the passenger side positive battery terminal including the red fused wire with an eye terminal of the Pacbrake harness...

Page 14: ...nti foul cycle Next cycle the Pacbrake ON OFF switch to ON OFF ON OFF ON and OFF with no pauses longer than 1 second This will change the mode The exhaust brake should now cycle either 4 or 5 times Co...

Page 15: ...brake Air Tank Battery Ground In from Compressor to Air Cylinder Red Battery Ground 24 Air Pressure Switch Blue Blue Turbocharger VGT Solenoid 8 Green 7 Purple cut wire cut wire 1 Red 2 Yellow Powertr...

Page 16: ...19 Red 5 Brown Orange 6 20 Yellow Powertrain Control Module PCM Pin 27 Pin 14 Brown Orange trace Brown Orange trace Wire Continues on to Transmission Pin 11 Pin 10 Air Intake Black Grey 18 connector...

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