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P G .   9

Pacbrake is a registered trademark of Pacbrake Co.

INLINE MOUNT - FORD 6.0L

L5501

  9

22

Locate and remove the 10mm nut on the lower right side 

of the steering column support bracket. Install the bracket 

attached to the heat sink of the wiring harness. Re-install 

the nut and tighten.

INLINE MOUNT - FORD 6.0L

I N S T A L L A T I O N M A N U A L

-   L 5 5 0 1

P G . 6

13

Connect the air cylinder remote breather hose to the barbed 
fitting on the rod end of the air cylinder. Secure with a tie-
strap. Route the breather end to a clean dry location in the 
engine compartment. Secure the hose with the tie-straps
provided.

14

VEHICLES WITHOUT POWER ADJUSTABLE PEDALS

Choose the correct control unit mounting bracket for your
application. Using the fasteners provided, secure the control 
unit to the mounting bracket. Loosen the capscrew shown
in the photo for mounting the Pacbrake control unit bracket.
Insert the Pacbrake bracket between the two factory brackets,

then rotate the Pacbrake control unit to attain clearance,

tighten the capscrew. Insert the two Pacbrake harnesses 
into the control unit.

15

VEHICLES WITH POWER ADJUSTABLE PEDALS

Choose the correct control unit mounting bracket for your

16

Locate and remove the 10 mm nut on the lower right side

of the steering column support bracket. Install the bracket

attached to the heat sink of the wiring harness. Re-install

the nut.

application. Locate the 3 studs shown in the photo by ar-
rows. Remove all three nuts, install the Pacbrake control
unit mounting bracket over the studs, reinstall the nuts and 
tighten.
Install the two connectors of the Pacbrake harness into the
control unit. Using the ¼" fasteners supplied, attach the 
control unit to the mounting bracket with the connector end
pointing up.

23

ELECTRICAL INSTALLATION

a) For Manual Transmissions ONLY

Below the steering column locate the lower dash panel 

and remove. Provided in the kit is a control switch assem-

bly that mounts on the transmission shift lever. Install the 

Pacbrake ON/OFF control switch and bracket, as shown. 

Route the wires down the shift lever to the lower dash 

panel. Apply the Pacbrake decal provided to the switch 

bracket. 

Refer to the schematic on page 14

b) For Automatic Transmissions ONLY

The photo shown is of the Pacbrake dash switch installed 

in the panel below the steering column. This location is a 

suggestion. Consult with the vehicle owner for their prefer-

ence of switch location. Drill a ½" hole to accommodate 

the dash switch. The red wire is connected to the center 

terminal, the white wire is connected to the lower terminal 

and the black (ground) wire is connected to the upper 

terminal. 

 Refer to the schematic on page 15

NOTE: Before connecting the wires, determine the 

switch orientation by installing the switch plate.

 

Summary of Contents for C40007

Page 1: ...E X H A U S T B R A K E S APPLICATION FORD F250 F350 F450 and F550 Model Trucks Equipped with 6 0L engines C40007 C40010 KITS Ford F250 F350 F450 and F550 Model Trucks Equipped with 6 0L engines...

Page 2: ...for vehicles with stock exhaust If you have aftermarket 4 exhaust you will need to order two exhaust adapter part C11342 KIT CONTENTS C40010 KIT CONTENTS C40007 A gallon air tank is supplied to speed...

Page 3: ...ard from the front side of the header pipe flange and mark the pipe then measure 6 forward from the first mark and mark the pipe Remove the header pipe to cut at the two marks The transmission cross m...

Page 4: ...is time if the exhaust system was removed for welding Install the front V clamp onto the exhaust brake flange and adapter with the PRXB regulator spring located inside the frame rail make sure the exh...

Page 5: ...of rubber vacuum hose onto the vacuum pump Insert one end of the supplied nylon hose into the rubber hose as shown in photo Rubber hose marked A Nylon hose marked B 11 Insert the two supplied M8x40 ca...

Page 6: ...rews and washers through the bracket and then the two spacers Shown in the photo is the air compressor bracket it needs to be installed UNDER the foot for the vacuum reservoir This requires the nuts i...

Page 7: ...s air intake filter on the passenger side inner fender in a pre existing hole The air intake ports of the filter must point down Connect the supplied blue ny lon hose to the barbed fitting on the filt...

Page 8: ...with the tie straps provided 20 Vehicles without Power Adjustable Pedals Choose the correct control unit mounting bracket for your application Using the 1 4 fasteners provided secure the control unit...

Page 9: ...d pointing up 23 ELECTRICAL INSTALLATION a For Manual Transmissions ONLY Below the steering column locate the lower dash panel and remove Provided in the kit is a control switch assem bly that mounts...

Page 10: ...shown in the photo STEP 21 31 For Automatic Manual Transmissions 25 Remove the two capscrews securing the diagnostic con nector to the lower dash Locate the male female diag nostic connectors of the P...

Page 11: ...ission Vehicles equipped with a manual transmission will only have two connectors and the 3 connector will not be present 23 At the center PCM connector 2 locate pin 27 It should be a violet wire with...

Page 12: ...t with light blue tracer wire and connect the red wire of the Pacbrake harness to the harness side of the violet with light blue tracer wire Using the connectors provided crimp the wire into the conne...

Page 13: ...the frame and connect Secure the harness with the tie straps provided 36 Connect the passenger side positive battery terminal including the red fused wire with an eye terminal of the Pacbrake harness...

Page 14: ...nti foul cycle Next cycle the Pacbrake ON OFF switch to ON OFF ON OFF ON and OFF with no pauses longer than 1 second This will change the mode The exhaust brake should now cycle either 4 or 5 times Co...

Page 15: ...brake Air Tank Battery Ground In from Compressor to Air Cylinder Red Battery Ground 24 Air Pressure Switch Blue Blue Turbocharger VGT Solenoid 8 Green 7 Purple cut wire cut wire 1 Red 2 Yellow Powertr...

Page 16: ...19 Red 5 Brown Orange 6 20 Yellow Powertrain Control Module PCM Pin 27 Pin 14 Brown Orange trace Brown Orange trace Wire Continues on to Transmission Pin 11 Pin 10 Air Intake Black Grey 18 connector...

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