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P G .   1 2

Pacbrake is a registered trademark of Pacbrake Co.

INLINE MOUNT - FORD 6.0L

L5501

  12

31

At the center PCM connector #2, locate pin 11. Cut this 

wire in a convenient location, leaving enough wire to 

butt connect to each wire end. Splice the blue wire of the 

Pacbrake harness into one end of the pin 11 wire. Then 

reconnect the remaining wire end using the connector 

provided, Once the wire is crimped into the connector heat  

this connection to provide a water tight seal.

INLINE MOUNT - FORD 6.0L

I N S T A L L A T I O N M A N U A L

-  L 5 5 0 1

P G . 8

20

Locate the factory 4 pin connector below the steering 
column, as shown in the photo. The wire in the upper right 
corner should be red with a yellow trace. Check this wire 
with a volt meter for 12 volts + ignition power. Install the “T”
tap connector supplied to the ignition power source, then 
connect to the red fused wire of the Pacbrake harness. If the 
4 Pin connector cannot be found, locate a 12 VDC ignition 
power source for the ‘T’ tap.

NOTE: The batteries will need to be temporarily 

reconnected to locate ignition power.

21

Locate the grommet on the drivers side of the firewall and 
remove. Feed all the remaining unconnected wires through
the firewall into the engine compartment. Secure the Pac-
brake harness neatly under the dash using the tie-straps
provided. Using the loom provided, protect the wires passing 
through the firewall. Reinstall the firewall grommet making 
sure a good seal is achieved.

22

Locate the PCM (powertrain control module) on the drivers 
side inner fender. The drivers side battery will need to be 
removed to gain access to the PCM connectors.

NOTE: The PCM shown is of a vehicle equipped with 

an automatic transmission. Vehicles equipped with a 

manual transmission will only have two connectors

and the #3 connector will not be present.

23

At the center PCM connector #2, locate pin 27. It should be

a violet wire with a light blue tracer. Cut this wire in a 

convenient location, leaving enough wire to butt connect to

each wire end. Connect the yellow wire of the Pacbrake 

harness to the PCM side of the violet with light blue tracer

wire and connect the red wire of the Pacbrake harness to

the harness side of the violet with light blue tracer wire. 

Using the connectors provided, crimp the wire into the 

connector, then heat shrink the connector enough to provide

a water tight seal. 

FRONT OF VEHICLE

- Connector shown from harness side of connector -

2 3 4 5 6 7 8 9 10

15 16 17 18 19 20 21 22

13 14

25 26 27 28 29 30 31 32 33

38 39 40 41 42 43 44 45

36 37

1

12

24

35

11

23

34

46

1

2

3

32

For Automatic Transmissions ONLY

At the front PCM connector #3, locate pin 14. It should 

be a brown wire with an orange tracer. Cut this wire in a 

convenient location leaving enough wire to butt connect 

to each wire end. Connect the brown wire of the Pacbrake 

harness to the PCM side of the brown with orange tracer 

wire and connect the orange wire of the Pacbrake harness 

to the harness side of the brown with orange tracer wire. 

Using the connectors provided, crimp the wire into the 

connector and then heat shrink the connector enough to 

provide a water tight seal. 

2 3 4 5 6

9 10 11 12 13 14

17 18 19 20 21

24 25 26 27 28 29

1

8

16

23

7

15

22

30

STEP 33 - 36 For Automatic & Manual Transmissions

33

Route the 14 gauge red and black wires of the Pacbrake 

harness in front of the radiator and then under the sup-

ports to the air compressor location. Connect the red wire 

of the Pacbrake harness with the red wire of the Pacbrake 

compressor and the black wire of the Pacbrake harness to 

the black wire of the compressor.

Summary of Contents for C40007

Page 1: ...E X H A U S T B R A K E S APPLICATION FORD F250 F350 F450 and F550 Model Trucks Equipped with 6 0L engines C40007 C40010 KITS Ford F250 F350 F450 and F550 Model Trucks Equipped with 6 0L engines...

Page 2: ...for vehicles with stock exhaust If you have aftermarket 4 exhaust you will need to order two exhaust adapter part C11342 KIT CONTENTS C40010 KIT CONTENTS C40007 A gallon air tank is supplied to speed...

Page 3: ...ard from the front side of the header pipe flange and mark the pipe then measure 6 forward from the first mark and mark the pipe Remove the header pipe to cut at the two marks The transmission cross m...

Page 4: ...is time if the exhaust system was removed for welding Install the front V clamp onto the exhaust brake flange and adapter with the PRXB regulator spring located inside the frame rail make sure the exh...

Page 5: ...of rubber vacuum hose onto the vacuum pump Insert one end of the supplied nylon hose into the rubber hose as shown in photo Rubber hose marked A Nylon hose marked B 11 Insert the two supplied M8x40 ca...

Page 6: ...rews and washers through the bracket and then the two spacers Shown in the photo is the air compressor bracket it needs to be installed UNDER the foot for the vacuum reservoir This requires the nuts i...

Page 7: ...s air intake filter on the passenger side inner fender in a pre existing hole The air intake ports of the filter must point down Connect the supplied blue ny lon hose to the barbed fitting on the filt...

Page 8: ...with the tie straps provided 20 Vehicles without Power Adjustable Pedals Choose the correct control unit mounting bracket for your application Using the 1 4 fasteners provided secure the control unit...

Page 9: ...d pointing up 23 ELECTRICAL INSTALLATION a For Manual Transmissions ONLY Below the steering column locate the lower dash panel and remove Provided in the kit is a control switch assem bly that mounts...

Page 10: ...shown in the photo STEP 21 31 For Automatic Manual Transmissions 25 Remove the two capscrews securing the diagnostic con nector to the lower dash Locate the male female diag nostic connectors of the P...

Page 11: ...ission Vehicles equipped with a manual transmission will only have two connectors and the 3 connector will not be present 23 At the center PCM connector 2 locate pin 27 It should be a violet wire with...

Page 12: ...t with light blue tracer wire and connect the red wire of the Pacbrake harness to the harness side of the violet with light blue tracer wire Using the connectors provided crimp the wire into the conne...

Page 13: ...the frame and connect Secure the harness with the tie straps provided 36 Connect the passenger side positive battery terminal including the red fused wire with an eye terminal of the Pacbrake harness...

Page 14: ...nti foul cycle Next cycle the Pacbrake ON OFF switch to ON OFF ON OFF ON and OFF with no pauses longer than 1 second This will change the mode The exhaust brake should now cycle either 4 or 5 times Co...

Page 15: ...brake Air Tank Battery Ground In from Compressor to Air Cylinder Red Battery Ground 24 Air Pressure Switch Blue Blue Turbocharger VGT Solenoid 8 Green 7 Purple cut wire cut wire 1 Red 2 Yellow Powertr...

Page 16: ...19 Red 5 Brown Orange 6 20 Yellow Powertrain Control Module PCM Pin 27 Pin 14 Brown Orange trace Brown Orange trace Wire Continues on to Transmission Pin 11 Pin 10 Air Intake Black Grey 18 connector...

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