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P G .   1 5

Pacbrake is a registered trademark of Pacbrake Co.

INLINE MOUNT - FORD 6.0L

L5501

  15

INLINE MOUNT - FORD 6.0L

  

I N S T A L L A T I O N   M A N U A L

-   L 5 5 0 1

P G .   12

FORD 6.0 LITER - Manual Transmissions Only 

CAN-BUS CONTROLLED EXHAUST BRAKE SCHEMATIC

Pacbrake

Control Unit

Pacbrake

Solenoid

Metri-pac

connector

Diagnostic

Connectors

Twisted

Pair

6

Yello

w

14 Green

Yello

w 12

Green 11

fuse

Ignition Power

source (step 19)

to Air Tank

Pacbrake Air 

Compressor

Shifter Mounted

 On/Off Switch

Pacbrake Air Tank

Battery

Ground

In from

Compressor

to Air Cylinder

Red

Battery Ground 24

Air

Pressure

Switch

Blue

Blue

Turbocharger

VGT Solenoid

8 Green

7 Purple

cut

wire

cut

wire

1 Red

2 Yellow

Powertrain Control Module

(PCM)

Pin 27

Pin 11

Pin 10

Front of 

the vehicle

Air Intake

Black
14 Grey

connector

6 Blue

Pin 10

connector

connector

connector

connector

connectors

21 Red

Red

White 9

White

Black

Green

15 Orange

Black

Pin 11

Pin 11

Black

WARNING - Do not operate the vehicle with the Pacbrake control unit disconnected. 

(see WARNING: bottom of page 11)

30 amp

Positive

battery

terminal

FORD 6.0 LITER - Manual Transmissions Only

CAN-BUS CONTROLLED EXHAUST BRAKE SCHEMATIC

SEE NOTES ON PAGE 14 

Summary of Contents for C40007

Page 1: ...E X H A U S T B R A K E S APPLICATION FORD F250 F350 F450 and F550 Model Trucks Equipped with 6 0L engines C40007 C40010 KITS Ford F250 F350 F450 and F550 Model Trucks Equipped with 6 0L engines...

Page 2: ...for vehicles with stock exhaust If you have aftermarket 4 exhaust you will need to order two exhaust adapter part C11342 KIT CONTENTS C40010 KIT CONTENTS C40007 A gallon air tank is supplied to speed...

Page 3: ...ard from the front side of the header pipe flange and mark the pipe then measure 6 forward from the first mark and mark the pipe Remove the header pipe to cut at the two marks The transmission cross m...

Page 4: ...is time if the exhaust system was removed for welding Install the front V clamp onto the exhaust brake flange and adapter with the PRXB regulator spring located inside the frame rail make sure the exh...

Page 5: ...of rubber vacuum hose onto the vacuum pump Insert one end of the supplied nylon hose into the rubber hose as shown in photo Rubber hose marked A Nylon hose marked B 11 Insert the two supplied M8x40 ca...

Page 6: ...rews and washers through the bracket and then the two spacers Shown in the photo is the air compressor bracket it needs to be installed UNDER the foot for the vacuum reservoir This requires the nuts i...

Page 7: ...s air intake filter on the passenger side inner fender in a pre existing hole The air intake ports of the filter must point down Connect the supplied blue ny lon hose to the barbed fitting on the filt...

Page 8: ...with the tie straps provided 20 Vehicles without Power Adjustable Pedals Choose the correct control unit mounting bracket for your application Using the 1 4 fasteners provided secure the control unit...

Page 9: ...d pointing up 23 ELECTRICAL INSTALLATION a For Manual Transmissions ONLY Below the steering column locate the lower dash panel and remove Provided in the kit is a control switch assem bly that mounts...

Page 10: ...shown in the photo STEP 21 31 For Automatic Manual Transmissions 25 Remove the two capscrews securing the diagnostic con nector to the lower dash Locate the male female diag nostic connectors of the P...

Page 11: ...ission Vehicles equipped with a manual transmission will only have two connectors and the 3 connector will not be present 23 At the center PCM connector 2 locate pin 27 It should be a violet wire with...

Page 12: ...t with light blue tracer wire and connect the red wire of the Pacbrake harness to the harness side of the violet with light blue tracer wire Using the connectors provided crimp the wire into the conne...

Page 13: ...the frame and connect Secure the harness with the tie straps provided 36 Connect the passenger side positive battery terminal including the red fused wire with an eye terminal of the Pacbrake harness...

Page 14: ...nti foul cycle Next cycle the Pacbrake ON OFF switch to ON OFF ON OFF ON and OFF with no pauses longer than 1 second This will change the mode The exhaust brake should now cycle either 4 or 5 times Co...

Page 15: ...brake Air Tank Battery Ground In from Compressor to Air Cylinder Red Battery Ground 24 Air Pressure Switch Blue Blue Turbocharger VGT Solenoid 8 Green 7 Purple cut wire cut wire 1 Red 2 Yellow Powertr...

Page 16: ...19 Red 5 Brown Orange 6 20 Yellow Powertrain Control Module PCM Pin 27 Pin 14 Brown Orange trace Brown Orange trace Wire Continues on to Transmission Pin 11 Pin 10 Air Intake Black Grey 18 connector...

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