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WARNING!

 When using mains-powered tools, basic safety precautions, including the 

following, should always be followed to reduce risk of fire, electric shock, personal injury and 

material damage. 

Read the whole manual carefully and make sure you know how to switch the tool off in an emergency, 

before operating the tool. 

Save these instructions and other documents supplied with this tool for future reference.
The charger has been designed for 230V and 240V only. Always check that the power supply corresponds 

to the voltage on the rating plate.

Note: 

The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand.

If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer in order to 

avoid a hazard.

Using an Extension Lead

Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the 

extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead 

not suitable for the power input of the tool or which is damaged or defective may result in a risk of fire and 

electric shock.
The power supply for this products charger should be protected by a residual current device (rated at 

30mA or less). A residual current device reduces the risk of electric shock.

WARNING!

 

The appliance is not to be used by persons (including children) with 

reduced physical, sensory or mental capabilities, or lack of experience and knowledge, 

unless they have been given supervision or instruction.

Young children should be supervised to ensure that they do not play with the appliance.

Before connecting a tool to a power source (mains switch power point receptacle, outlet, etc.) be sure 

that the voltage supply is the same as that specified on the nameplate of the tool. A power source with a 

voltage greater than that specified for the tool can result in serious injury to the user, as well as damage to 

the tool. If in doubt, do not plug in the tool. Using a power source with a voltage less than the nameplate 

rating is harmful to the motor.
The ASG-7000 Airless Spray Gun operates at very high pressure. For safe operation the following must be 

observed at all times.

•  Do not point the spray gun at yourself or any other person. Injury from penetration to the skin and paint 

solvents being injected into the body can result.

•  Always check for leaks and correct operation before use. Never operate the spray gun if there are any 

leaks or faults. Faults or leaks can cause injury.

• 

Release the pressure when not in use. Pressure can remain in the unit and hose when switched off.

•  Always remove the plug from the mains socket before making any adjustments or performing 

maintenance.

•  Recommendations for the use of a residual current device with a rated residual current of 30mA or 

less.

•  NEVER under any circumstances aim the nozzle at another person or animal. In the event of an injury 

occurring, seek medical advice immediately.

• 

The spray gun must not be used for spraying flammable paints and solvents with a flash point of less 

than 21ºC.

•  Always ensure there is adequate ventilation when spraying.
•  The use of ear protection is recommended.
•  Eye protection is recommended to keep hazardous vapours and liquids out of eyes.
•  Always wear a face mask when spraying.
•  Always read the paint manufacturers thinning instructions before using.
•  Always keep the spray basket nozzle in place during use. Never allow the spray to come in direct 

contact with the skin.

•  Never immerse the spray gun in liquid. This could lead to electric shock, personal injury and material 

damage.

• 

The spray gun must not be cleaned by using flammable liquids with a flash point of less than 21ºC.

• 

NEVER spray near a naked flame, including an appliance pilot light. 

•  NEVER smoke whilst spraying.
•  NEVER allow children to operate or play with the spray gun.
•  Before cleaning, always disconnect the appliance from the mains supply.
•  After every use ensure you clean your spray gun thoroughly.
•  NEVER use the spray gun outside when it is raining.
•  Injury where paint or solvent injection into the skin or body occurs can be very serious. Always seek 

professional medical help and advise the paints or solvents used.

• 

NEVER use the spray gun without the trigger safety guard fitted.

•  NEVER put your hand in front of the gun. Gloves will not provide protection against an injection injury. 
• 

ALWAYS lock the gun trigger, shut the fluid pump off and release all pressure before servicing, 

cleaning the tip guard, changing tips, or leaving unattended. Pressure will not be released by turning 

off the machine. The PRIME/SPRAY valve or pressure bleed valve must be turned to their appropriate 

positions to relieve system pressure.

•  NEVER use a spray gun without a working trigger lock and trigger guard in place.
•  All accessories must be rated at or above the maximum operating pressure range of the sprayer. This 

includes spray tips, guns, extensions, and hose.

•  High-pressure hoses must be checked thoroughly before they are used. Replace any damaged high-

pressure hose immediately.

•  Never pull on the high-pressure hose to move the device.
•  Do not twist the high-pressure hose. 
•  Do not put the high-pressure hose into solvents. Use only a wet cloth to wipe down the outside of the 

hose. 

•  Lay the high-pressure hose in such a way as to ensure that it cannot be tripped over.
• 

Follow material and solvent manufacturer’s warnings and instructions. Be familiar with the coating 

material’s SDS sheet and technical information to ensure safe use.

• 

Use lowest possible pressure to flush equipment.

•  Protective clothing, gloves and possibly skin protection cream are necessary for the protection of the 

skin. Observe the regulations of the manufacturer concerning coating materials, solvents and cleaning 

agents in preparation, processing and cleaning units.

• 

ALWAYS follow the material manufacturer’s instructions for safe handling of paint and solvents.

•  Do not spray on windy days.
•  Never leave this equipment unattended. Keep away from children or anyone not familiar with the 

operation of airless equipment.

AIRLESS SPRAYER SAFETY WARNINGS

GENERAL POWER TOOL SAFETY WARNINGS

ELECTRICAL SAFETY

WARNING!

 

Read all safety warnings and all instructions. Failure to follow the 

warnings and instructions may result in electric shock, fire and/or serious injury. 

Save all warnings and instructions for future reference. The term “power tool” in the warnings 

refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
1. Work area safety 

a.  Keep work area clean and well lit. 

Cluttered or dark areas invite accidents. 

b.Donotoperatepowertoolsinexplosiveatmospheres,suchasinthepresenceofflammable

liquids, gases or dust. 

Power tools create sparks which may ignite the dust or fumes. 

c.  Keep children and bystanders away while operating a power tool.

 Distractions can cause you to 

lose control.

2. Electrical safety 

a.  Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any 

adapter plugs with earthed (grounded) power tools. 

Unmodified plugs and matching outlets will 

reduce risk of electric shock. 

b.  Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and 

refrigerators. 

There is an increased risk of electric shock if your body is earthed or grounded. 

c.  Do not expose power tools to rain or wet conditions. 

Water entering a power tool will increase the 

risk of electric shock. 

d.  Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. 

Keep cord away from heat, oil, sharp edges or moving parts. 

Damaged or entangled cords increase 

the risk of electric shock. 

e.  When operating a power tool outdoors, use an extension cord suitable for outdoor use. 

Use of a 

cord suitable for outdoor use reduces the risk of electric shock. 

3. Personal safety 

a.  Stay alert, watch what you are doing and use common sense when operating a power tool. Do 

notuseapowertoolwhileyouaretiredorundertheinfluenceofdrugs,alcoholormedication.

 A 

moment of inattention while operating power tools may result in serious personal injury. 

b. Use personal protective equipment. Always wear eye protection.

 Protective equipment such as dust 

mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce 

personal injuries. 

c.Preventunintentionalstarting.Ensuretheswitchisintheoff-positionbeforeconnectingto

power source and/or battery pack, picking up or carrying the tool. 

Carrying power tools with your 

finger on the switch or energising power tools that have the switch on invites accidents. 

d.  Remove any adjusting key or wrench before turning the power tool on. 

A wrench or a key left 

attached to a rotating part of the power tool may result in personal injury. 

e.  Do not overreach. Keep proper footing and balance at all times. 

This enables better control of the 

power tool in unexpected situations. 

f.  Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away 

from moving parts. 

Loose clothes, jewellery or long hair can be caught in moving parts.

g.  If devices are provided for the connection of dust extraction and collection facilities, ensure 

these are connected and properly used. 

Use of dust collection can reduce dust-related hazards.

h.  Do not let familiarity gained from frequent use of tools allow you to become complacent and 

ignore tool safety principles.

 A careless action can cause severe injury within a fraction of a second.

4. Power tool use and care 

a.  Do not force the power tool. Use the correct power tool for your application. 

The correct power 

tool will do the job better and safer at the rate for which it was designed. 

b.Donotusethepowertooliftheswitchdoesnotturnitonandoff.

Any power tool that cannot be 

controlled with the switch is dangerous and must be repaired. 

c.  Disconnect the plug from the power source and/or the battery pack from the power tool before 

making any adjustments, changing accessories, or storing power tools.

 Such preventive safety 

measures reduce the risk of starting the power tool accidentally. 

d.  Store idle power tools out of the reach of children and do not allow persons unfamiliar with the 

power tool or these instructions to operate the power tool. 

Power tools are dangerous in the hands 

of untrained users. 

e.  Maintain power tools.

 Check for misalignment or binding of moving parts, breakage of parts and any 

other condition that may affect the power tool’s operation. If damaged, have the power tool repaired 

before use. Many accidents are caused by poorly maintained power tools. 

f.  Keep cutting tools sharp and clean.

 Properly maintained cutting tools with sharp cutting edges are 

less likely to bind and are easier to control. 

g.  Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking 

into account the working conditions and the work to be performed. 

Use of the power tool for 

operations different from those intended could result in a hazardous situation.

h.  Keep handles and grasping surfaces dry, clean and free from oil and grease. 

Slippery handles and 

grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5. Service 

a.Haveyourpowertoolservicedbyaqualifiedrepairpersonusingonlyidenticalreplacement

parts. 

This will ensure that the safety of the power tool is maintained.

Summary of Contents for ASG-7000

Page 1: ...re to perform maintenance as set out within the instruction manual If the tool is disassembled or tampered with in any way Professional industrial or high frequency use WARRANTY TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDU...

Page 2: ...ctions have been correctly tightened with a 19mm spanner on the hose and a 17mm spanner to hold the connection 4 Connect the inlet hose and return pipe to the paint station 5 Secure the inlet hose by tightening the screw on the hose clamp 1 Carry Handle 2 Paint Outlet Port 3 Power Cord 4 Priming Lever 5 Return Pipe Port 6 Frame 7 Return Pipe 8 Inlet Filter 9 Inlet Hose 10 Sprayer Unit 11 Inlet Hos...

Page 3: ...FROM THE SPRAY GUN WEAR APPROPRIATE SAFETY GEAR AND ENSURE SURFACES YOU DO NOT WANT TO GET PAINT SPRAY MATERIAL ON ARE ADEQUATELY COVERED AND PROTECTED Spray Tip Guard Note The spray gun comes assembled from the factory If the spray gun has been disassembled for cleaning or priming follow the steps below to re assemble 1 Push the mesh filter into the spray head and then insert the handle over the ...

Page 4: ... 4 Switch on the unit and let the paint cycle through the system for a few minutes 5 Wait for any air bubbles to clear the return pipe this is indicated by a steady stream of paint out of return pipe then switch off the unit Priming The Spray Gun High Pressure Hose 1 Remove the tip guard and spray tip from the spray gun 2 Set the priming lever to the spray position 3 Point the spray gun nozzle int...

Page 5: ...required Adjusting Spray Speed The selected spray pressure will affect the speed at which you ll need to move the spray gun Lower pressures will require slower speeds and higher pressures faster speeds 1 On a scrap piece of material practice applying steady strokes at the speed required to achieve an even spray pattern Pressure Release Procedure WARNING PERFORM THE FOLLOWING PROCEDURE FOR PRESSURE...

Page 6: ...er then squeeze and hold the trigger to spray material through the gun Repeat this 2 3 times If the procedure above does not fix the issue Switch off the unit and follow the cleaning procedure for the spray tip in the CLEANING THE SPRAY GUN section of the Cleaning Maintenance Manual Interim Procedure If you are taking a break for more than several minutes follow the procedure below to prevent pain...

Page 7: ... control dial or increase movement speed of spray gun Too much overspray Gun too far from spray object Reduce distance Too much material applied Decrease pressure control dial setting Pattern is very light splotchy Moving the spray gun too fast Adjust pressure control dial or decrease movement speed of spray gun Spluttering paint Air bubbles in the return pipe Follow priming instructions to remove...

Page 8: ...pment Protective clothing gloves and possibly skin protection cream are necessary for the protection of the skin Observe the regulations of the manufacturer concerning coating materials solvents and cleaning agents in preparation processing and cleaning units ALWAYS follow the material manufacturer s instructions for safe handling of paint and solvents Do not spray on windy days Never leave this e...

Page 9: ...YER 700W CLEANING MAINTENANCE MANUAL WARNING THE CLEANING PROCESS MUST BE FOLLOWED IMMEDIATELY AFTER USE TO PREVENT PAINT FROM DRYING INSIDE THE PUMP AND HOSE FAILURE TO FOLLOW THIS INSTRUCTION MAY PERMANENTLY SEIZE THE PAINT SPRAYER ...

Page 10: ... 16 Machine Base 2 1 Handle 2 Spray Gun Inlet 3 Spray Gun Trigger 4 Handle Guard 5 Tip Guard 6 Spray Tip 7 Trigger Locking Lever CONTENTS KNOW YOUR PRODUCT KNOW YOUR PRODUCT Page 2 CLEANING 1 Pressure Release Procedure Page 4 2 Solvent Types Page 5 3 Rinsing The Inlet Filter Page 6 4 Cleaning The Pump Page 7 5 Cleaning The Spray Gun Page 9 MAINTENANCE 6 Worn Spray Tips Page 11 7 Spray Tip Selectio...

Page 11: ...KNOW YOUR PRODUCT 8 Carry Handle 9 Paint Outlet Port 10 Power Cord 11 Priming Lever 12 Return Pipe Port 13 Frame 14 Return Pipe 15 Inlet Filter 16 Inlet Hose 17 Sprayer Unit 18 Inlet Hose Port 19 Pressure Control Dial 20 On Off Switch AIRLESS PAINT SPRAYER 8 9 18 10 11 12 13 14 20 17 19 15 16 ...

Page 12: ... stream 4 Lock the spray gun trigger CLEANING 1 PRESSURE RELEASE PROCEDURE WARNING BEFORE BEGINNING THE CLEANING PROCESS ENSURE THAT THE PRESSURE RELEASE PROCEDURE BELOW IS PERFORMED WARNING ALWAYS WEAR EYE EAR AND APPROPRIATE BREATHING PROTECTION WHEN CLEANING THE AIRLESS PAINT SPRAYER PRIME WARNING SPRAY MATERIALS MAY BE EMITTED AT HIGH PRESSURE FROM THE SPRAY GUN WEAR APPROPRIATE SAFETY GEAR AN...

Page 13: ...The following solvents for oil based coating materials are safe to use in the airless paint sprayer Mineral Turpentine Paint Thinner For Water Based Cleaning We recommend the use of 30 40 litres when performing the cleaning procedure For Oil Based Cleaning We recommend 1 2 litres of the appropriate solvent based cleaner when performing the cleaning procedure Note Mineral Turpentine SHOULD NOT be m...

Page 14: ... 2 Unscrew the butterfly clamp on the inlet hose 3 Remove the filter and clamp and rinse them out with the appropriate cleaning solution Note If the filter cannot be cleaned it must be replaced 4 Wipe off any excess spray material from the outside of the inlet hose and return pipe with a dry rag 5 Re attach the clamp and filter to the inlet hose and secure in place WARNING ENSURE THE TOOL IS SWITC...

Page 15: ...Ensure the priming lever is in the prime position then switch the unit on Check the waste bucket and wait for a constant stream of clear solvent to come out of the return pipe Note The solvent in the rinsing bucket may turn cloudy from excess spray material in the hose Wait for the solvent coming out of the return pipe to turn the same colour then switch off the unit pour the contents of the rinsi...

Page 16: ...ged Switch off the unit and follow the cleaning procedure for the spray tip in the CLEANING THE SPRAY GUN section of this manual 7 Lock the spray gun trigger and rotate the spray tip by 180 8 Unlock the trigger Squeeze and hold the trigger to spray solvent through the gun high pressure hose 9 Repeat step 8 until only solvent is emitted from the spray gun Continue topping up the rinsing bucket with...

Page 17: ... allow any remaining solvent in the hose to drip out 3 Remove the tip guard and spray tip from the spray gun with the 27mm spanner Rinse these in the solvent to remove any remaining spray material Note There is a small spacer and washer used to locate the spray tip within the tip guard Be careful not to lose these components when removing the tip guard from the spray gun 5 CLEANING THE SPRAY GUN W...

Page 18: ...n all components in the solvent 6 To clean the mesh filter remove the cap at the end of the filter and pull the mesh section off Use the supplied brush to scrub the inside of the mesh filter Note After cleaning inspect the condition of the filter If the mesh filter is clogged with dried paint has started fraying or has deformed out of shape it will need to be replaced 7 Wipe down all parts of the ...

Page 19: ... waste spray material and increase wear on the pump Replace the worn tip Correctly replacing the worn spray tip when necessary can improve the working life of the sprayer To help extend the life of spray tips Spray at the lowest pressure that provides an even spray pattern Filter the spray material with a stainer not supplied before use Clean the filters after every use Clean the spray tip with th...

Page 20: ...following are recommended spray tip orifice sizes for various types of spray materials Spray Material Orifice Size Inches Lacquers Water Based 0 013 0 015 Acrylics Clear Acrylics Varnishes low VOC Polyurethanes Stains Solid Enamels Oil Based Latex Paint Interior 0 013 0 017 Latex Paint Exterior 0 015 0 019 Primers Latex 0 015 0 017 Primers Oil 0 017 0 021 Note When changing tip sizes the spray gun...

Page 21: ...E BEEN COMPLETED Note On first use after storage maintenance spray initial material into a waste bucket to expel any residue lubricant oil or liquid shield Using Liquid Shield 1 Follow the manufacturer s instructions when diluting the liquid shield 2 Ensure all hoses and the spray gun are assembled on the Airless Paint Sprayer 3 Perform the procedure for Priming The Pump and Priming The Spray Gun ...

Page 22: ...sure setting to low 4 Using a thick cloth block the paint outlet port WARNING ENSURE YOUR HANDS BODY PARTS ARE NOT COVERING THE OUTLET MAKE SURE ONLY THE RAG IS COVERING THE OUTLET 5 Switch the unit on for five seconds to lubricate system and then switch the unit off 6 Turn the priming lever to the prime position 7 Wipe the machine down with a clean cloth and store in a clean and dry location away...

Page 23: ...ustomer Service Helpline prior to returning your product Spare parts can be ordered from the Special Orders Desk at your local Bunnings Warehouse For further information or any parts not listed here visit www ozito com au or contact Ozito Customer Service Australia 1800 069 486 New Zealand 0508 069 486 E mail enquiries ozito com au SPARE PARTS ...

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