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Adjusting The Spray Pressure

The spray pressure setting required will vary depending on many 

factors such as the viscosity of the material, the temperature, the 

wear on the spray tip, size of the nozzle, distance to the work surface, 

length of the hose, etc. It will therefore need to be adjusted until an 

even spray pattern is achieved before starting to paint.

1.  Set the pressure control dial to 

approximately medium pressure.

2.  Test this pressure setting on a 

scrap piece of material. 

Too little pressure will result 

in streaks with more paint 

appearing in the spray 

pattern.  

 

Too much pressure will result 

in overspray, material wastage 

and premature wear on the 

airless sprayer parts. 

Note:

 As best practice, it is recommended to start at a lower pressure 

and then adjust it up until the streaks start to disappear and an even 

spray output is achieved.

3.  Continue adjusting the pressure 

setting and testing it until a smooth 

even consistency is achieved.

Note: 

Take note of how far the sprayer is 

held from the test surface whilst testing, 

as this will affect obtaining an even 

spray output. You will want to maintain 

this distance when spraying the work surface.

Note:

 If the streaks are still present even at maximum pressure, a 

narrower spray tip may be required.

Adjusting Spray Speed

The selected spray pressure will 

affect the speed at which you’ll 

need to move the spray gun. Lower 

pressures will require slower speeds 

and higher pressures, faster speeds.

1.  On a scrap piece of material, 

practice applying steady strokes 

at the speed required to achieve an even spray pattern.

Pressure Release Procedure

WARNING! 

PERFORM THE FOLLOWING 

PROCEDURE FOR PRESSURE RELEASE WHEN 

SHUTTING DOWN THE AIRLESS SPRAYER FOR ANY 

PURPOSE, INCLUDING CLEANING OR ADJUSTING.

1.  With the machine switched on, rotate the 

priming lever into the prime position.

2.  Switch off the spray system.

3.  Aim the spray gun into the paint bucket 

and squeeze the trigger to release any 

remaining pressure in the gun. Keep 

holding the trigger until the spray material 

comes out.

4.  Lock the spray gun trigger.

Changing The Spray Direction

1.  Perform the 

Pressure Release Procedure 

described above.

WARNING! 

ENSURE THE TOOL IS SWITCHED OFF 

& THE CORD IS UNPLUGGED WHEN PERFORMING 

THE OPERATION BELOW.

2.  Rotate the tip guard to match the 

direction of preferred spray pattern.

3.  Flip the priming lever back into the spray 

position and switch the unit on. The 

sprayer is now ready for use again.

ASG-7000

3. CONTROLS

OPERATION

SPRAY

PRESSURE

CONTROL

PRESSURE

CONTROL

PRIME

HIGH

PRESSURE

FAST

LOW

PRESSURE

SLOW

WARNING! 

WEAR APPROPRIATE SAFETY 

GEAR INCLUDING EYE, EAR AND BREATHING 

PROTECTION BEFORE COMMENCING USE.

HORIZONTAL

VERTICAL

Summary of Contents for ASG-7000

Page 1: ...re to perform maintenance as set out within the instruction manual If the tool is disassembled or tampered with in any way Professional industrial or high frequency use WARRANTY TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDU...

Page 2: ...ctions have been correctly tightened with a 19mm spanner on the hose and a 17mm spanner to hold the connection 4 Connect the inlet hose and return pipe to the paint station 5 Secure the inlet hose by tightening the screw on the hose clamp 1 Carry Handle 2 Paint Outlet Port 3 Power Cord 4 Priming Lever 5 Return Pipe Port 6 Frame 7 Return Pipe 8 Inlet Filter 9 Inlet Hose 10 Sprayer Unit 11 Inlet Hos...

Page 3: ...FROM THE SPRAY GUN WEAR APPROPRIATE SAFETY GEAR AND ENSURE SURFACES YOU DO NOT WANT TO GET PAINT SPRAY MATERIAL ON ARE ADEQUATELY COVERED AND PROTECTED Spray Tip Guard Note The spray gun comes assembled from the factory If the spray gun has been disassembled for cleaning or priming follow the steps below to re assemble 1 Push the mesh filter into the spray head and then insert the handle over the ...

Page 4: ... 4 Switch on the unit and let the paint cycle through the system for a few minutes 5 Wait for any air bubbles to clear the return pipe this is indicated by a steady stream of paint out of return pipe then switch off the unit Priming The Spray Gun High Pressure Hose 1 Remove the tip guard and spray tip from the spray gun 2 Set the priming lever to the spray position 3 Point the spray gun nozzle int...

Page 5: ...required Adjusting Spray Speed The selected spray pressure will affect the speed at which you ll need to move the spray gun Lower pressures will require slower speeds and higher pressures faster speeds 1 On a scrap piece of material practice applying steady strokes at the speed required to achieve an even spray pattern Pressure Release Procedure WARNING PERFORM THE FOLLOWING PROCEDURE FOR PRESSURE...

Page 6: ...er then squeeze and hold the trigger to spray material through the gun Repeat this 2 3 times If the procedure above does not fix the issue Switch off the unit and follow the cleaning procedure for the spray tip in the CLEANING THE SPRAY GUN section of the Cleaning Maintenance Manual Interim Procedure If you are taking a break for more than several minutes follow the procedure below to prevent pain...

Page 7: ... control dial or increase movement speed of spray gun Too much overspray Gun too far from spray object Reduce distance Too much material applied Decrease pressure control dial setting Pattern is very light splotchy Moving the spray gun too fast Adjust pressure control dial or decrease movement speed of spray gun Spluttering paint Air bubbles in the return pipe Follow priming instructions to remove...

Page 8: ...pment Protective clothing gloves and possibly skin protection cream are necessary for the protection of the skin Observe the regulations of the manufacturer concerning coating materials solvents and cleaning agents in preparation processing and cleaning units ALWAYS follow the material manufacturer s instructions for safe handling of paint and solvents Do not spray on windy days Never leave this e...

Page 9: ...YER 700W CLEANING MAINTENANCE MANUAL WARNING THE CLEANING PROCESS MUST BE FOLLOWED IMMEDIATELY AFTER USE TO PREVENT PAINT FROM DRYING INSIDE THE PUMP AND HOSE FAILURE TO FOLLOW THIS INSTRUCTION MAY PERMANENTLY SEIZE THE PAINT SPRAYER ...

Page 10: ... 16 Machine Base 2 1 Handle 2 Spray Gun Inlet 3 Spray Gun Trigger 4 Handle Guard 5 Tip Guard 6 Spray Tip 7 Trigger Locking Lever CONTENTS KNOW YOUR PRODUCT KNOW YOUR PRODUCT Page 2 CLEANING 1 Pressure Release Procedure Page 4 2 Solvent Types Page 5 3 Rinsing The Inlet Filter Page 6 4 Cleaning The Pump Page 7 5 Cleaning The Spray Gun Page 9 MAINTENANCE 6 Worn Spray Tips Page 11 7 Spray Tip Selectio...

Page 11: ...KNOW YOUR PRODUCT 8 Carry Handle 9 Paint Outlet Port 10 Power Cord 11 Priming Lever 12 Return Pipe Port 13 Frame 14 Return Pipe 15 Inlet Filter 16 Inlet Hose 17 Sprayer Unit 18 Inlet Hose Port 19 Pressure Control Dial 20 On Off Switch AIRLESS PAINT SPRAYER 8 9 18 10 11 12 13 14 20 17 19 15 16 ...

Page 12: ... stream 4 Lock the spray gun trigger CLEANING 1 PRESSURE RELEASE PROCEDURE WARNING BEFORE BEGINNING THE CLEANING PROCESS ENSURE THAT THE PRESSURE RELEASE PROCEDURE BELOW IS PERFORMED WARNING ALWAYS WEAR EYE EAR AND APPROPRIATE BREATHING PROTECTION WHEN CLEANING THE AIRLESS PAINT SPRAYER PRIME WARNING SPRAY MATERIALS MAY BE EMITTED AT HIGH PRESSURE FROM THE SPRAY GUN WEAR APPROPRIATE SAFETY GEAR AN...

Page 13: ...The following solvents for oil based coating materials are safe to use in the airless paint sprayer Mineral Turpentine Paint Thinner For Water Based Cleaning We recommend the use of 30 40 litres when performing the cleaning procedure For Oil Based Cleaning We recommend 1 2 litres of the appropriate solvent based cleaner when performing the cleaning procedure Note Mineral Turpentine SHOULD NOT be m...

Page 14: ... 2 Unscrew the butterfly clamp on the inlet hose 3 Remove the filter and clamp and rinse them out with the appropriate cleaning solution Note If the filter cannot be cleaned it must be replaced 4 Wipe off any excess spray material from the outside of the inlet hose and return pipe with a dry rag 5 Re attach the clamp and filter to the inlet hose and secure in place WARNING ENSURE THE TOOL IS SWITC...

Page 15: ...Ensure the priming lever is in the prime position then switch the unit on Check the waste bucket and wait for a constant stream of clear solvent to come out of the return pipe Note The solvent in the rinsing bucket may turn cloudy from excess spray material in the hose Wait for the solvent coming out of the return pipe to turn the same colour then switch off the unit pour the contents of the rinsi...

Page 16: ...ged Switch off the unit and follow the cleaning procedure for the spray tip in the CLEANING THE SPRAY GUN section of this manual 7 Lock the spray gun trigger and rotate the spray tip by 180 8 Unlock the trigger Squeeze and hold the trigger to spray solvent through the gun high pressure hose 9 Repeat step 8 until only solvent is emitted from the spray gun Continue topping up the rinsing bucket with...

Page 17: ... allow any remaining solvent in the hose to drip out 3 Remove the tip guard and spray tip from the spray gun with the 27mm spanner Rinse these in the solvent to remove any remaining spray material Note There is a small spacer and washer used to locate the spray tip within the tip guard Be careful not to lose these components when removing the tip guard from the spray gun 5 CLEANING THE SPRAY GUN W...

Page 18: ...n all components in the solvent 6 To clean the mesh filter remove the cap at the end of the filter and pull the mesh section off Use the supplied brush to scrub the inside of the mesh filter Note After cleaning inspect the condition of the filter If the mesh filter is clogged with dried paint has started fraying or has deformed out of shape it will need to be replaced 7 Wipe down all parts of the ...

Page 19: ... waste spray material and increase wear on the pump Replace the worn tip Correctly replacing the worn spray tip when necessary can improve the working life of the sprayer To help extend the life of spray tips Spray at the lowest pressure that provides an even spray pattern Filter the spray material with a stainer not supplied before use Clean the filters after every use Clean the spray tip with th...

Page 20: ...following are recommended spray tip orifice sizes for various types of spray materials Spray Material Orifice Size Inches Lacquers Water Based 0 013 0 015 Acrylics Clear Acrylics Varnishes low VOC Polyurethanes Stains Solid Enamels Oil Based Latex Paint Interior 0 013 0 017 Latex Paint Exterior 0 015 0 019 Primers Latex 0 015 0 017 Primers Oil 0 017 0 021 Note When changing tip sizes the spray gun...

Page 21: ...E BEEN COMPLETED Note On first use after storage maintenance spray initial material into a waste bucket to expel any residue lubricant oil or liquid shield Using Liquid Shield 1 Follow the manufacturer s instructions when diluting the liquid shield 2 Ensure all hoses and the spray gun are assembled on the Airless Paint Sprayer 3 Perform the procedure for Priming The Pump and Priming The Spray Gun ...

Page 22: ...sure setting to low 4 Using a thick cloth block the paint outlet port WARNING ENSURE YOUR HANDS BODY PARTS ARE NOT COVERING THE OUTLET MAKE SURE ONLY THE RAG IS COVERING THE OUTLET 5 Switch the unit on for five seconds to lubricate system and then switch the unit off 6 Turn the priming lever to the prime position 7 Wipe the machine down with a clean cloth and store in a clean and dry location away...

Page 23: ...ustomer Service Helpline prior to returning your product Spare parts can be ordered from the Special Orders Desk at your local Bunnings Warehouse For further information or any parts not listed here visit www ozito com au or contact Ozito Customer Service Australia 1800 069 486 New Zealand 0508 069 486 E mail enquiries ozito com au SPARE PARTS ...

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