Oshkosh Corporation IMT CAS40P, Installation, Operation, Maintenance & Parts Manual

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CAS40P 40 CFM / 100 PSIG TABLE OF CONTENTS
PAGE - III
®
An Oshkosh Corporation Company
SECTION 6: MAINTENANCE (CONTINUED)
6.4.6.1 INSTALLATION ............................................................................................................. 40
6.4.6.2 LUBRICATION .............................................................................................................. 41
6.4.6.3 SERVICE....................................................................................................................... 41
6.4.7 CENTRIFUGAL UNLOADER INSTALLATION................................................................................................... 41
6.4.8 PISTON RING MAINTENANCE.......................................................................................................................... 43
6.4.9 RE-ADJUSTING OR REPLACING THE COMPRESSOR DRIVE BELTS ......................................................... 45
6.4.10 DRIVE SHEAVE (PULLEY) ALIGNMENT .......................................................................................................... 47
6.4.10.1 TESTING PULLEY ALIGNMENT .................................................................................. 50
6.4.10.2 ADJUSTING THE MOTOR PULLEY FOR ALIGNMENT .............................................. 50
6.4.11 GASKET REPLACEMENT MAINTENANCE...................................................................................................... 51
6.4.12 PRESSURE SWITCH MAINTENANCE .............................................................................................................. 52
6.4.13 DISASSEMBLING THE COMPRESSOR ........................................................................................................... 52
6.4.13.1 FITTING AND REASSEMBLING .................................................................................. 54
TABLE 6C: COMPRESSOR TORQUE VALUES ..................................................................................... 54
6.4.14 CHECKING HOSES AND WIRING..................................................................................................................... 56
6.4.15 SERVICING THE SYSTEM FUSE AND CIRCUIT BREAKER ........................................................................... 56
6.4.16 REPLACING THE INTERCOOLER FINNED TUBES......................................................................................... 57
6.4.17 PRESSURE (SAFETY) RELIEF VALVES........................................................................................................... 57
6.5 LONG TERM STORAGE ............................................................................................................... 57
SECTION 7: TROUBLESHOOTING ..................................59
7.1 GENERAL INFORMATION ............................................................................................................ 59
7.2 TROUBLESHOOTING GUIDE....................................................................................................... 59
SECTION 8: ILLUSTRATED PARTS LIST ........................65
8.1 PARTS ORDERING PROCEDURE ............................................................................................... 65
TABLE 8A: RECOMMENDED SPARE PARTS LIST............................................................................... 66
TABLE 8B: MAINTENANCE TRACKING LOG ........................................................................................ 67
8.2 COMPRESSOR UNIT ASSEMBLY ................................................................................................ 68
8.3 COMPRESSOR ASSEMBLY ......................................................................................................... 74
8.4 MOTOR AND DRIVE PARTS......................................................................................................... 76
8.5 FRAME AND PARTS...................................................................................................................... 78
8.6 CANOPY AND PARTS (PART 1 OF 4) .......................................................................................... 80
8.6 CANOPY AND PARTS (PART 2 OF 4) .......................................................................................... 82
8.6 CANOPY AND PARTS (PART 3 OF 4) .......................................................................................... 84
8.6 CANOPY AND PARTS (PART 4 OF 4) .......................................................................................... 84
Continued on next page...
Manual #99905382 Rev 02
(JUNE 2018)