OPTIMUM Maschinen 3020333 Operating Manual Download Page 89

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Malfunctions

Version 1.1.3 - 2020-07-21

Translation of the original instructions

B34H | B34HV

B34H_B

34HV_

GB_

Spindle bearing overheating

•

Bearing worn down

•

Bearing pretension is too high

•

Working at high drilling speed over
a longer period of time.

•

Replace

•

Increase bearing clearance for fixed
bearing (taper roller bearing)

•

Reduce drill speed and feed rate

Working spindle rattling on rough
piece surfaces

•

Excessive slack in bearing

•

Working spindle moves up and
down

•

Adjustment strip loose

•

Clamping chuck is loose

•

Tool is blunt

•

Workpiece is loose

•

Reduce bearing clearance or
replace bearing

•

Readjust bearing clearance (fixed
bearing)

•

Adjust strip to the correct slack
using the adjusting screw

•

Check, re-tighten.

•

Sharpen or replace tool

•

Clamp the workpiece firmly.

Malfunction

Cause/
possible effects

Solution

Summary of Contents for 3020333

Page 1: ...GB Operating manual Version 1 1 3 Upright drilling machine Part no 3020333 Part no 3020335...

Page 2: ...tenance 17 1 16 1 Disconnecting and securing the geared drill 17 1 17 Using lifting equipment 17 1 17 1 Mechanical maintenance work 18 1 18 Accident report 18 1 19 Electrical system 18 1 20 Inspection...

Page 3: ...ce 50 7 3 Repair 54 7 3 1 Customer service technician 54 8 Ersatzteile Spare parts 8 1 Ersatzteilbestellung Ordering spare parts 55 8 2 Hotline Ersatzteile Spare parts Hotline 55 8 3 Service Hotline 5...

Page 4: ...Appendix 10 1 Copyright 90 10 2 Terminology Glossary 90 10 3 Change information operating manual 90 10 4 Liability claims for defects warranty 91 10 5 Note regarding disposal options to reuse 91 10 5...

Page 5: ...h Maintenance all maintenance works and functional tests are described which the operator must perform in regular intervals The illustration and information included in the present manual can possibly...

Page 6: ...many GmbH Dr Robert Pfleger Str 26 D 96103 Hallstadt email info optimum maschinen de 1 1 Rating plates gives further advice calls on you to act enumerations Optimum Maschinen Germany GmbH Dr Robert Pf...

Page 7: ...ury to the staff or can lead to death CAUTION Danger of unsafe procedure that might cause injury to the staff or property damages ATTENTION Situation that could cause damage to the geared drill and pr...

Page 8: ...hich is not in accor dance with the intended use We expressly point out that the guarantee or CE conformity will expire due to any constructive technical or procedural changes which had not been perfo...

Page 9: ...sibly be difficult to guarantee electromagnetic compatibility due to lead bound as well as emitted interferences Overview of the EMC categories Categorie C1 required limit values Class B Group 1 accor...

Page 10: ...the suitable speed is set depending on the diameter of the drill the pressure must only be such that the drill can cut without load in case of too strong pressure the drill will get worn early or even...

Page 11: ...power supply This will prevent it from being used by unauthorized staff The qualifications of the staff for the different tasks are mentioned below Operator The operator is instructed by the operating...

Page 12: ...to confirm participation in training instructions by means of a signature check whether the staff is working safety and risk conscious and observe the operating instructions The operator must Obligat...

Page 13: ...activated or has failed the geared drill must only be used if you have removed the cause of the failure have verified that there is no danger resulting for the staff or objects WARNING If you bypass r...

Page 14: ...seconds more Abb 1 2 Emergency stop General check Equipment Check OK Protective covers Mounted firmly bolted and not damaged Signs Markings Installed and legible Date checked by signature Functional...

Page 15: ...leys is mounted on the drilling head A switch is integrated in the protective cover which monitors that the cover is closed INFORMATION You cannot start the machine if the protective cover is not clo...

Page 16: ...teel toe caps Ear protection Before starting work make sure that the prescribed individual protection gear is available in the workplace CAUTION Dirty or contaminated personnel protective equipment ca...

Page 17: ...to wear a well fitting work suit and if necessary a hairnet Do not use protective gloves when drilling or milling 1 16 Safety during maintenance Inform the operators in good time about any maintenance...

Page 18: ...ng equipment inspection DGUV formerly BVG The operator of the machine must ensure that the electrical systems and operating equipment are inspected with regards to their proper condition namely by a q...

Page 19: ...W 2 2 kW 230V 50 Hz 2 2 kW 2 2 Coolant pump B34H B34HV Motor power 230V 50 Hz 40 W 2 3 Drilling capacity B34H B34HV Drilling capacity in steel mm 34 Working radius mm 285 Sleeve travel mm 160 2 4 Spin...

Page 20: ...ndency between the degree of the noise emission and the degree of the noise disturbance it is not possible to use it reliably to determine if further precaution measures are required or not The follow...

Page 21: ...n about the noise emission shall allow the operator of the machine to more easily evaluate the endangering and risks CAUTION Depending on the overall noise exposure and the basic limit values the mach...

Page 22: ...he original instructions B34H B34HV GB B34H_B34HV_GB_2 fm 2 11 Dimensions B34H Abb 2 1 Dimensions B34H A A A A 585 1895 P115 385 310 180 270 150 640 P18 285 200 920 Schwerpunkt Centre of gravity 140 3...

Page 23: ...n of the original instructions B34H B34HV GB B34H_B34HV_GB_2 fm 2 12 Dimensions B34HV Abb 2 2 Dimensions B34HV A A A A P115 1930 920 285 270 150 140 420 385 385 645 200 Schwerpunkt Centre of gravity m...

Page 24: ...fficiently dimen sioned industrial truck to the installation site 3 1 1 General risks during internal transport CAUTION DANGER OF TIPPING The device may be lifted unsecured by a maximum of 2cm Employe...

Page 25: ...the geared drill Also make sure that the floor has suf ficient load bearing capacity and is level The substructure must be prepared in a way that possibly used coolant cannot penetrate into the floor...

Page 26: ...ions B34H B34HV GB B34H_B34HV_GB_3 fm Hexagon socket screws are provided to fix the drilling column with the base Abb 4 1 Assembling drill column B34H Vario Abb 4 2 Assembling drill column B34H Drill...

Page 27: ...came in with the worm gear of the drilling table Push the drilling table with the toothed rack on the drilling column Abb 4 3 Assembling drilling table Mount the spacer Mount the crank handle for the...

Page 28: ...ing bushing and clamping lever Abb 4 5 Assembling drilling table Mount cooling equipment Mount all cooling agent hoses and fasten you these with the hose clamps Abb 4 6 Assembling cooling equipment B3...

Page 29: ...ll head 4 3 Installation Check the horizontal orientation of the base of the geared drill with a spirit level Check if the underground is sufficiently stable and rigid The total weight amounts to 276...

Page 30: ...the geared drill to the substructure with the provided through holes The Through bore are marked with arrows on the machine base Abb 4 8 Labeling of the anchorage point B34H Abb 4 9 Labeling of the a...

Page 31: ...rews fixtures resp safety devices and tighten up the screws if necessary WARNING Risk by using improper tool holders or operating them at inadmissible speeds Only use the tool holders e g drill chuck...

Page 32: ...ly CAUTION Lay the connection cable of the machine so that a stumble of persons is prevented Connect the electrical supply cable Check the fusing fuse of your electrical supply according to the techni...

Page 33: ...ol and indicating elements 3 5 6 1 2 4 9 1 2 4 3 5 6 7 7 8 10 B34H B34HV Pos Designation Pos Designation 1 Belt drive with housing 2 Lever for spindle sleeve feed 3 EMERGENCY STOP button 4 Push button...

Page 34: ...irection of rotation of the geared drill can be performed using the rotation direction switch It is possible to select two speed stages for each direction of rotation using the switch The labeling R m...

Page 35: ...l holes of the same depth you can use the drill depth stop Loosen the locking screw and turn the graduated collar until the required drilling depth matches with the indicator Re tighten the locking sc...

Page 36: ...predefined path over the drilling depth stop and automa tically changes the turning direction as soon as the predefined depth had been achieved The screw tap is drawn out of the workpiece Abb 5 5 Adj...

Page 37: ...in switch Select the direction of rotation Actuate the push button ON 5 5 Switching off the machine B34HV CAUTION Only press the emergency stop button in a genuine emergency You should not use the eme...

Page 38: ...he new batteries only with plastic forceps if possible not with the hand due to the forma tion of oxide and never with metal forceps in order to avoid a short circuit In most cases the round cell will...

Page 39: ...chuck when setting the spindle speed Switch off the machine by pressing the main switch Open the protective cover Loosen the lever of the V belt tensioning Position the V belt respectively on the requ...

Page 40: ...ion Version 1 1 3 2020 07 21 40 Translation of the original instructions B34H B34HV GB B34H_B34HV_GB_4 fm 5 7 1 Speed table B34 H Abb 5 10 Speed table B34H 5 7 2 Speed table B34HV Abb 5 11 Speed table...

Page 41: ...nd if necessary clean the conical seat in the drilling spindle and at the taper mand rel of the tool or the quick action drill chuck Press the taper mandrel into the drilling spindle 5 8 2 Quick actio...

Page 42: ...or of the feed handle With the below described procedure the taper mandrel is being loosened from the drilling spindle Move the sleeve as far down until the locking pin can be moved a little bit Img...

Page 43: ...quipment included in the delivery volume you can cool by means of a spray gun or a washing bottle Abb 5 16 Charging hole B34 H Vario Abb 5 17 Coolant shut off tap and doser B34HV Adjust the flow using...

Page 44: ...ould compact and the drill bit will become rapidly blunt The workpieces need to be tensed inflexibly and stably vice screw clamp Holding fixture for inserted tongues on page 15 Abb 5 18 seats for clam...

Page 45: ...ork during drilling work Do not use gloves If necessary use a hairnet CAUTION Danger of bumps from the levers on the star wheel Do not release the star wheel when repositioning the drilling spindle sl...

Page 46: ...e 60 100 0 10 0 15 0 30 0 40 0 60 CuZn alloy ductile 35 60 0 05 0 10 0 25 0 35 0 55 Aluminum alloy up to 11 Si 30 50 0 10 0 20 0 30 0 40 0 60 Thermoplastics 20 40 0 05 0 10 0 20 0 30 0 40 Thermosettin...

Page 47: ...1274 1699 2123 16 0 80 119 159 199 239 299 358 398 498 597 697 796 995 1194 1592 1990 17 0 75 112 150 187 225 281 337 375 468 562 656 749 937 1124 1499 1873 18 0 71 106 142 177 212 265 318 354 442 53...

Page 48: ...he chisel edge is positioned at an angle of 55 to the major cutting edge As a general rule of thumb it applies The pre drilling diameter is depending on the length of the chisel edge Recommended worki...

Page 49: ...ly using proper oil absorption methods and dispose of them in accordance with current legal requirements on the environment Collect leakages Do not re introduce liquids split outside the system during...

Page 50: ...nds to a large extent on the individual usage and operating conditions For this reason all the intervals are only valid for the authorised conditions Interval Where What How Start of shift After each...

Page 51: ...l feed The noises are caused by the necessary clearance between the two toothings of the sleeve and spindle The grease in the delivery condition may have been used up Img 7 2 Regreasing is carried out...

Page 52: ...become porous and worn Img 7 3 V belt housing B34 H B34 H Vario every month Oiler cup Oiling Lubricate all oilers with machine oil do not use grease guns or the like Operating material on page 20 Img...

Page 53: ...em bling the key housing please make sure that the machine is only maintained and prepared by quali fied staff as required Coolant unit Chip filter Check clean Cooling pump The cooling pump is almost...

Page 54: ...ler s contact informa tion Optionally the company St rmer Maschinen GmbH Dr Robert Pfleger Str 26 D 96103 Hallstadt can provide a customer service technician however the request for a customer service...

Page 55: ...hnung Machines name Herstellungsdatum Date of manufacture Artikelnummer Article no Die Artikelnummer befindet sich in der Ersatzteilliste The article no is located in the spare parts list Die Seriennu...

Page 56: ...Version 1 1 3 2020 07 21 56 Originalbetriebsanleitung B34H B34HV DE GB B34H_B34HV_parts fm 8 4 Bohrkopf B34H Drilling head B34H Abb 8 1 Bohrkopf B34H Drilling head B34H A B C D...

Page 57: ...1 57 Originalbetriebsanleitung B34H B34HV DE GB B34H_B34HV_parts fm 8 5 Bohrkopf 1 von 5 Drilling head 1 of 5 Abb 8 2 Bohrkopf 1 von 5 Drilling head 1 of 5 9 8 115 7 6 2 3 120 3 5 2 13 119 12 11 10 14...

Page 58: ...1 58 Originalbetriebsanleitung B34H B34HV DE GB B34H_B34HV_parts fm 8 6 Bohrkopf 2 von 5 Drilling head 2 of 5 Abb 8 3 Bohrkopf 2 von 5 Drilling head 2 of 5 B 43 44 42 42 41 114 108 105 113 111 110 112...

Page 59: ...triebsanleitung B34H B34HV DE GB B34H_B34HV_parts fm 8 7 Ersatzteilzeichnung Bohrkopf 3 von 5 Parts drawing drilling head 3 of 5 Abb 8 4 Bohrkopf 3 von 5 Drilling head 3 of 5 25 23 24 22 36 29 27 31 2...

Page 60: ...B34H B34HV DE GB B34H_B34HV_parts fm 8 8 Bohrkopf 4 von 5 Drilling head 4 of 5 Abb 8 5 Bohrkopf 4 von 5 Drilling head 4 of 5 66 70 71 68 65 67 53 52 69 1 104 62 12 95 94 93 96 82 83 81 80 86 12 75 85...

Page 61: ...GB B34H_B34HV_parts fm 8 9 Bohrkopf 5 von 5 Drilling head 5 of 5 Abb 8 6 Bohrkopf 5 von 5 Drilling head 5 of 5 88 87 91 90 89 26 12 50 51 48 107 47 118 12 106 56 46 116 54 12 98 64 97 116 12 62 103 61...

Page 62: ...020 07 21 62 Originalbetriebsanleitung B34H B34HV DE GB B34H_B34HV_parts fm 8 9 1 Bohrfutterschutz Drilling chuck protection Abb 8 7 Bohrfutterschutz Drilling chuck protection 131 129 126 125 128 127...

Page 63: ...B34HV DE GB B34H_B34HV_parts fm 8 9 2 S ule und Bohrtisch Column and drilling table Abb 8 8 S ule und Bohrtisch Column and drilling table 132 133 132 134 135 136 137 141 143 142 145 146 144 152 153 15...

Page 64: ...ssfeder Fitting key 1 DIN 6885 A 12 x 8 x 40 8 Scheibe Washer 1 9 Nutmutter Grooved nut 1 GB 810 88 M36x1 5 10 Kegelrollenlager Taper roller bearing 1 30205 J2_Q 04030205 11 Klemmscheibe Clamp washer...

Page 65: ...2 41 Exzenter Eccentric 1 0302033341 42 Kugellager Ball bearing 2 6205 2Z 0406205ZZ 43 Sicherungsring Retaining ring 1 DIN 471 25 x 1 2 042SR25W 44 Sicherungsring Retaining ring 1 DIN 472 52x2 042SR52...

Page 66: ...9 85 M6 x 30 88 Sechskantmutter Hexagon nut 1 GB 6170 86 M6 89 Bolzen Bolt 1 0302033389 90 Feder Spring 1 91 Stahlkugel Steel ball 1 6 3mm 042KU63 92 Schild Label 1 93 Schalter Betriebsleuchte Light s...

Page 67: ...1 130 Bohrfutterschutz Drill chuck protection 1 03334403170 131 Schraube Screw 2 GB819 85 M5x8 132 Innensechskantschraube Socket head screw 4 GB 70 85 M6 x 10 133 Zwischenplatte Distance plate 1 0302...

Page 68: ...64 165 L fterrad Fan wheel 1 166 Motordeckel Motor cover 1 167 Gleitlager Plain bearing 1 40x44x13 03020333167 168 Gleitlager Plain bearing 1 40x44x30 03020333168 169 Bohrtisch Drilling table 1 ab fro...

Page 69: ...Version 1 1 3 2020 07 21 69 Originalbetriebsanleitung B34H B34HV DE GB B34H_B34HV_parts fm 8 11 Schaltplan Wiring diagram B34 H Abb 8 10 Schaltplan Wiring diagram B34H...

Page 70: ...sensor Rotation speed sensor 1 1T3 Netzteil Power pack 1 1A3 Drehzahlanzeige Rotation speed display 1 1F4 1 Sicherung Fuse 1 2A 030203331F1 1F4 2 Sicherung Fuse 1 2A 030203331F1 1F4 3 Sicherung Fuse 1...

Page 71: ...2020 07 21 71 Originalbetriebsanleitung B34H B34HV DE GB B34H_B34HV_parts fm 8 12 Ersatzteilzeichnung B34HV Explosion drawing B34HV 8 13 Bohrkopf B34HV Drilling head B34HV Abb 8 11 Bohrkopf Drilling...

Page 72: ...72 Originalbetriebsanleitung B34H B34HV DE GB B34H_B34HV_parts fm 8 14 Bohrkopf 1 von 5 Drilling head 1 of 5 Abb 8 12 Bohrkopf 1 von 5 Drilling head 1 of 5 10 9 6 8 7 2 3 126 3 2 5 127 14 128 13 12 1...

Page 73: ...020 07 21 73 Originalbetriebsanleitung B34H B34HV DE GB B34H_B34HV_parts fm 8 15 Bohrkopf 2 von 5 Drilling head 2 of 5 Abb 8 13 Bohrkopf 2 von 5 Drilling head 2 of 5 45 46 44 44 43 42 54 53 55 49 51 1...

Page 74: ...21 74 Originalbetriebsanleitung B34H B34HV DE GB B34H_B34HV_parts fm 8 16 Bohrkopf 3 von 5 Drilling head 3 of 5 Abb 8 14 Bohrkopf 3 von 5 Drilling head 3 of 5 26 24 25 23 37 30 28 32 29 33 36 35 34 31...

Page 75: ...B34HV_parts fm 8 17 Bohrkopf 4 von 5 Drilling head 4 of 5 Abb 8 15 Bohrkopf 4 von 5 Drilling head 4 of 5 1 79 83 84 81 78 80 66 65 82 85 41 100 99 98 97 102 13 92 91 41 21 118 96 94 93 95 71 22 101 10...

Page 76: ...fm 8 18 Bohrkopf 5 von 5 Drilling head 5 of 5 Abb 8 16 Bohrkopf 5 von 5 Drilling head 5 of 5 13 75 74 76 70 71 66 66 72 73 69 77 68 120 121 76 74 122 75 13 67 56 115 77 116 56 106 27 125 108 59 124 62...

Page 77: ...020 07 21 77 Originalbetriebsanleitung B34H B34HV DE GB B34H_B34HV_parts fm 8 19 Bohrfutterschutz Drilling chuck protection Abb 8 17 Bohrfutterschutz Drilling chuck protection 131 129 126 125 128 127...

Page 78: ...nd Bohrtisch Column and drilling table Abb 8 18 S ule und Bohrtisch Column and drilling table 145 149 150 151 150 153 143 155 156 157 157 158 157 159 160 161 162 163 165 166 167 168 169 170 171 172 17...

Page 79: ...R68I 3 Kugellager Ball bearing 2 6008 2RZ 0406008R 4 Keilwelle Spline shaft 1 0302033304 5 Sicherungsring Retaining ring 1 DIN 471 40 x 1 75 6 Keilriemenscheibe V belt pulley 1 0302033506 7 Welle Shaf...

Page 80: ...Klemmst ck Clamp 1 0302033334 36 Spannstift Spring pin 1 GB 879 86 5 x 60 0302033335 37 Passfeder Fitting key 1 DIN 6885 A 8 x 7 x 25 38 Aufnahme Collet 1 0302033337 39 Hebel Lever 4 0302130332 40 Sc...

Page 81: ...3 76 Sechskantmutter Hexagon nut 4 ISO 4032 M4 77 Scheibe Washer 7 DIN 125 A 6 4 78 Welle Shaft 1 0302033365 79 Aufnahme Collet 1 0302033366 80 Anzeige Advert 1 0302033367 81 Bolzen Bolt 1 82 Hebel Le...

Page 82: ...B 93 87 M8 126 Abstandring Distance ring 1 03020335126 127 O Ring O ring 1 DIN 3771 67 x 5 3 128 Nutenstein Slot nut 1 129 Innensechskantschraube Socket head screw 1 GB 70 85 M6 x 10 130 Scheibe Washe...

Page 83: ...thead rack 1 03020335170 171 Schneckenrad Worm wheel 1 0302130310 172 Schnecke Worm 1 030213039 173 Distanzh lse Spacer 1 03020335173 174 Innensechskantschraube Socket head screw 2 GB 70 85 M8 x 16 17...

Page 84: ...iginalbetriebsanleitung B34H B34HV DE GB B34H_B34HV_parts fm 3 Sicherheitsschild Safety label 1 4 Frontschild Front label 1 5 Sicherheitsschild Safety label 1 6 Hinweisschild Instruction label 1 7 Hin...

Page 85: ...Version 1 1 3 2020 07 21 85 Originalbetriebsanleitung B34H B34HV DE GB B34H_B34HV_parts fm 8 22 Schaltplan Wiring diagram B34 H Vario 1 2 Abb 8 20 Schaltplan Wiring diagram B34HV 1 2...

Page 86: ...Version 1 1 3 2020 07 21 86 Originalbetriebsanleitung B34H B34HV DE GB B34H_B34HV_parts fm 8 22 1 Schaltplan Wiring diagram B34 H Varo 2 2 Abb 8 21 Schaltplan Wiring diagram B34HV 2 2...

Page 87: ...illing chuck safety switch 1 1S1 Not Halt Schalter Emergency Stop button 1 1F1 Sicherung Fuse 1 10A 1B1 1 Sicherheitsschalter Abdeckung Cover safety switch 1 1M2 Antriebsmotor Drive motor 1 1S3 Taster...

Page 88: ...on round or shaking Drill deformed Worn out spindle bearings Drill is not correctly clamped Drill chuck defective Use new drill Have the spindle bearings replaced Correctly clamp drill Replace the dri...

Page 89: ...g taper roller bearing Reduce drill speed and feed rate Working spindle rattling on rough piece surfaces Excessive slack in bearing Working spindle moves up and down Adjustment strip loose Clamping ch...

Page 90: ...l head Upper part of the geared drill Drill sleeve fixed hollow shaft which runs in the drill spindle Drilling spindle Shaft activated by the motor Drilling table Supporting surface clamping surface T...

Page 91: ...operations or if the operating manual is disregarded Inattentive or incorrect handling and use of improper equipment Non authorized modifications and repairs Insufficient installation and safeguardin...

Page 92: ...reuse 10 5 3 Disposing of the old device INFORMATION Please make sure in your own interest and in the interest of the environment that all component parts of the machine will be disposed of in the pr...

Page 93: ...must not be handles as common household waist but that is needs to be delivered to a central collection point for recy cling Your contribution to the correct disposal of this product will protect the...

Page 94: ...han those given here Information on page 6 10 8 Product follow up We are required to perform a follow up service for our products which extends beyond ship ment We would be grateful if you could send...

Page 95: ...been applied EMC Directive 2014 30 EU Restriction of the use of certain hazardous substances in electrical and elect ronic equipment 2015 863 EU The following harmonized standards were applied EN 127...

Page 96: ...Safety of machinery Integral lighting of machines EN 13849 1 2015 Safety of machinery Safety related parts of controls Part 1 General design principles EN 13849 2 2012 Safety of machinery Safety rela...

Page 97: ...F First commissioning 31 I Inspection 50 Installation 25 Intended use 8 M Machine accessories optional 25 Maintenance 49 50 Malfunctions 88 Misuse 9 O Obligations of the operating company 12 of the op...

Page 98: ...34 HV Zubeh r OPTIdrill Zubeh r Ihr Ersatzteil nicht in den Listen Direkt zum Formular Download Tragen sie Ihr Maschinenmodell samt Bauteil und Artikelnr und wir senden Ihnen ein Angebot zeitnah zu A...

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