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Cat. No. Z158-E1-2

Note: Specifications subject to change without notice.

Printed in Japan
0103-0.5C

Authorized Distributor:

Setup Manual

Profile Measuring System     Z500

Manual 1: Setup Manual

Manual

Cat. No. Z158-E1-2

Cat.

 No

. Z158-E1-2

Profile Measuring System

Z500

Summary of Contents for Z500-SW17

Page 1: ...fications subject to change without notice Printed in Japan 0103 0 5C Authorized Distributor Setup Manual Profile Measuring System Z500 Manual 1 Setup Manual Manual Cat No Z158 E1 2 Cat No Z158 E1 2 Profile Measuring System Z500 ...

Page 2: ...s though you are having a conversation with the Z500 SECTION 4 Menus for Expert Menu Customized settings Detailed settings Measurement of workpieces placed at different positions Menus for Expert Menu More detailed setting such as position compensation for workpieces placed at different positions can be made Cat No Z159 E1 2 Multi Dimensional Controller Z500 Operation Manual Manual Cat No Z000 E1 ...

Page 3: ... 1 SECTION 2 SECTION 3 SECTION 4 Profile Measuring System Z500 Z500 MC10E MC15E Setup Manual INTRODUCTION 3 SECTION 1 Wiring and Connection 19 SECTION 2 Installation 29 SECTION 3 Connecting External Devices 47 SECTION 4 Appendix 59 ...

Page 4: ...ed at the back of this manual Regulations and Standards The Z500 complies with the international regulations and standards below EC Regulations EMC Directive No 89 336 EEC EN Standards European Standards EN61326 1997 A1 1998 A2 2001 EMI Class A OMRON 2003 All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechan...

Page 5: ...ote 18 SECTION 1 Wiring and Connection 19 1 1 Basic System Configuration 20 1 2 Component Names and Functions 22 1 3 Connecting Peripheral Devices 24 1 4 Power Supply and Ground 26 SECTION 2 Installation 29 2 1 Mounting the Controller 30 2 2 Mounting the Sensor 32 SECTION 3 Connecting External Devices 47 3 1 Terminal Block Connections 48 3 2 RS 232C Connections 52 3 3 Linear Sensor Controller Conn...

Page 6: ...CTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETER MINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIRE MENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUC...

Page 7: ... products nor is it intended to imply that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this manual Nuclear energy control systems combustion systems railroad systems avia tion systems medical equipment amusement machines vehicles safety equipment and installations subj...

Page 8: ...out any notice When in doubt special model numbers may be assigned to fix or establish key specifi cations for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased prod ucts DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown ERR...

Page 9: ...information provided with them Failure to heed precautions can result in injury to people or damage to property Meanings of Signal Words The following signal word is used in this manual WARNING Indicates a potentially hazardous situation which if not avoided will result in minor or moderate injury or may result in serious injury or death Additionally there may be signifi cant property damage Meani...

Page 10: ...e If a mirror or shiny surface is positioned in the laser beam path ensure that the reflected beam path is also terminated If the Unit must be used without terminating the laser beam path position the laser beam path so that it is not at eye level 3 To avoid exposure to hazardous laser radiation do not displace nor remove the protective housing during operation maintenance and any other servic ing...

Page 11: ...selectively according to countries for use in the U S FDA label Aperture label Caution logo label Certification and Identification label for use in countries other than the U S Warning label according to EN IEC standards Be sure to turn off the sensor before replacing the label or your hand or other body parts may be exposed to the hazardous laser beam radiating from the sensor Z500 SW2T Z500 SW6 ...

Page 12: ... application for this model has not been approved yet FDA Labels for Laser Products The Z500 is designed to be built into the finished system unit Refer to the following technical standard for installation FDA Labels Be sure to attach FDA labels do not attach EN IEC WARNING label by mistake 21CFR1040 10 and 1040 11 DANGER DANGER PEAK POWER PULSE DURATION WAVE LENGTH 15000 25000 658 µw µs Class III...

Page 13: ...Class III B Caution logo type Aperture Label Certification and Identification Label This laser product complies with 21 CFR 1040 10 and 1040 11 Shiokoji Horikawa Shimogyo ku Kyoto 600 8530 JAPAN OMRON Corporation AYABE Factory OMRON Corp Place of manufacture Manufactured in AVOID EXPOSURE Laser radiation is emitted from this aperture CAUTION CAUTION PEAK POWER PULSE DURATION WAVE LENGTH 15000 2500...

Page 14: ...he power supply wires by just twisting stranded wire and connecting directly to the terminals Use the wire and crimp terminals of the proper sizes as specified in this man ual Confirm that wiring has been performed correctly before turning ON the power supply Cover the terminal blocks with the Terminal Block Protection Covers Uncovered terminal blocks can result in electric shock Use a DC power su...

Page 15: ...rature outside of 0 to 50 ºC Condensation due to rapid temperature fluctuations Relative humidities outside 35 to 85 Corrosive or flammable gases Dust salt or iron particles Direct vibration or shock Reflection of intense light such as other laser beams or electric arc welding machine Strong magnetic fields Direct sunlight Water oil or chemical fumes or spray Mounting of the Controller To improve ...

Page 16: ...ample using a light baffle Noise resistance Do not install the Z500 in a cabinet containing high voltage equipment Do not install the Z500 within 200 mm of power cables Sensor Maintenance Install the Sensor in a clean environment and keep the filter on the front panel of the Sensor free from oil and dust If affected by oil or dust clean the filter as follows Use a blower brush used to clean camera...

Page 17: ...The Sensor and Console must be products designed specifically for the Z500 Sensor Z500 SW2T Z500 SW6 Z500 SW17 Console Z300 KP Connecting Cables Always turn OFF the Z500 s power before connecting or disconnecting cable Touching Signal Lines in Connectors or Terminals To prevent damage from static electricity use a wrist strap or another device for preventing electrostatic discharges when touching ...

Page 18: ... ON the RESET terminal Securing the Video Monitor When Using the Recommended F150 M09 If the video monitor case is metallic observe the following precautions to prevent noise interference because the video monitor case is connected to the 0V line in the internal circuits Do not ground the video monitor Do not ground the metallic part of the connector Secure the video monitor with plastic screws if...

Page 19: ...are for components to be missing but contact the nearest OMRON representative if any of the following items are missing Z500 Controller Qty 1 Manual 1 Setup Manual This Manual Qty 1 Manual 2 Operation Manual Qty 1 Multi Dimensional Controller Setup Manual Manual Cat No Z000 E1 1 Multi Dimensional Controller Z500 Multi Dimensional Controller Z500 Operation Manual Manual Cat No Z000 E1 1 ...

Page 20: ...cation methods may result in the loss or damage to the product Read and follow all precautionary information CHECK Indicates points that are important in using product functions or in application procedures REFERENCE Indicates where to find related information HELP Indicates information helpful in operation OMRON Product References All OMRON products are capitalized in this manual The word Unit is...

Page 21: ...Manual SECTION 1 Wiring and Connection 19 SECTION 1 Wiring and Connection 1 1 Basic System Configuration 20 1 2 Component Names and Functions 22 1 3 Connecting Peripheral Devices 24 1 4 Power Supply and Ground 26 ...

Page 22: ...ways turn OFF the power supply before connecting or disconnecting cables The periph eral device may be damaged if connected or disconnected with the power supply turned ON CHECK Up to 2 Sensors can be connected To replace the sensor being connected to the controller turn OFF the download function REFERENCE Refer to page 146 in the Operation Manual Z500 SW2T 2 m cable Z500 SW6 Can be connected to c...

Page 23: ...ower Supply Recommended model OMRON S82K 05024 Z500 MC10E MC15E Z300 KP 2 m cable Controller F150 VM Monitor Cable 2 m BNC Jack included with the F150 VM F150 M05L Color Liquid Crystal Monitor pin input Monitors The Monitor is used to check the image and display menu where making settings Console ...

Page 24: ...surrounding images move the beam cover lever to the left To perform measurement move the lever to the right CHECK Tighten the lever screws with a flat bladed screwdriver to a torque in the range 0 15 to 0 3 N m 1 5 to 3 kgf cm CHECK When Using the Z500 SW2T When performing measurement with the beam cover removed attach the monitor cap provided with the Sensor over the Light and Monitor in the way ...

Page 25: ...P switch 16 Connected to external devices such as a personal computer or PLC 17 Lit while power is ON Two M2 4 Lever screws M2 5 Monitor cap provided as an accessory Beam cover attached Beam cover removed Z500 MULTI DIMENSION CONTROLLER 10 Input terminals 11 Monitor connector Do not remove the sticker on the side Do not open 12 Console connector 13 Sensor connectors 15 DIP switch 8 Power Supply te...

Page 26: ...l device may be damaged if connected or disconnected with the power supply turned ON The connector for each peripheral device is capped when the Z500 is shipped For a connector not in use leave the cap in place to protect against dust dirt and static electricity 1 3 1 Connecting a Console Connect the Z300 KP console to the Z500 s CONSOLE connector 1 3 2 Connecting a Monitor Connect the F150 VM mon...

Page 27: ...ithin 100 mm of the sensor When using an extension cable attach two ferrite cores to the cable within 100 mm of the sensor and another two within 100 mm of the controller s connector Ferrite core Attached to the sensor when the sensor is shipped Shift the position of the core if necessary Ferrite core accessory 100mm max 100mm max Ferrite cores accessories SENSOR Ferrite core Attached to the senso...

Page 28: ...The terminal block uses M3 terminal screws Use appropriate crimp terminals for M3 screws as shown below Recommended Crimp Terminals 1 4 2 Ground Wiring To avoid grounding problems do not share the ground wire with any other devices or wire the ground to the building s steel framing Always connect a ground wire to the Z500 s ground terminal Use a grounding point that is as close as possible and kee...

Page 29: ...ecommended Power Supply Recommended Model CHECK Use a DC power supply with countermeasures against high voltage spikes safe extra low voltage circuits on the secondary side Excessively high voltages can result in electric shock If UL recognition is required use a UL class II power supply Keep the power supply wiring as short as possible less than 10 m Output current Power supply voltage 1 6 A min ...

Page 30: ...28 SECTION 1 1 4 Power Supply and Ground Z500 Setup Manual SECTION 1 Wiring and Connection MEMO ...

Page 31: ...Z500 Setup Manual SECTION 2 Installation 29 SECTION 2 Installation 2 1 Mounting the Controller 30 2 2 Mounting the Sensor 32 ...

Page 32: ...mounted to or removed from 35 mm DIN Track Mounting the Controller Hook the Controller into the DIN Track as shown in the diagram and then press in at the bottom until the Controller locks into place Removing the Controller Use a flat bladed screwdriver to pull the hook down and then pull out the Controller from the bottom PFP M End Plate OMRON DIN Track The following DIN Tracks are available from...

Page 33: ...Z500 Setup Manual SECTION 2 2 1 Mounting the Controller 31 SECTION 2 Installation 2 1 2 Surface Mounting 185 0 2 100 0 2 8 Four M4 Unit mm ...

Page 34: ...m B 0 mm 4 0 mm The width of the measurement region is 2 3 mm B 0 8 mm 4 0 mm The width of the measurement region is 2 4 mm B 0 8 mm 40 µm B 0 mm 20 µm B 0 8 mm 40 µm Z500 SW6 50 mm 5 mm B 5 mm 23 0 mm The width of the measurement region is 6 0 mm B 0 mm 24 0 mm The width of the measurement region is 6 3 mm B 5 mm 26 0 mm The width of the measurement region is 6 8 mm B 5 mm 140 µm B 0 mm 30 µm B 5...

Page 35: ...ot proceed normally Insulate the connector chassis before use 2 2 2 Measurement Range Super High precision Model Z500 SW2T CHECK Relation between Measurement Mode and Measurement Range Insulation is necessary Sensor Extension cable Controller 20mm 0 8mm 0mm 0 8mm Measurement range 2 2mm 1 1mm 2 3mm 1 15mm 2 4mm 1 2mm 0 8mm 0mm 0 8mm Wide Mode 0 73mm 0 76mm 0 80mm 0 8mm 0mm 0 8mm Zoom Mode ...

Page 36: ...etup Manual SECTION 2 Installation Z500 SW6 CHECK Relation between Measurement Mode and Measurement Range 50mm Measurement range D 5mm 0mm 5mm 6 0mm 3 0mm 6 3mm 3 15mm 6 8mm 3 4mm 5 0mm 0mm 5 0mm Wide Mode Zoom Mode 2 0mm 2 1mm 2 2mm 5mm 0mm 5mm ...

Page 37: ...ECTION 2 Installation Long range Model Z500 SW17 CHECK Relation between Measurement Mode and Measurement Range 100mm 20mm 0mm 20mm Measurement range 14 5mm 7 25mm 17 3mm 8 65mm 20 1mm 10 05mm 20mm 0mm 20mm Wide Mode Zoom Mode 4 8mm 5 7mm 6 7mm 20mm 0mm 20mm ...

Page 38: ...ated round cable 6 8 dia Standard length 2 m Emission axis Reference plane Measurement center 5 2 77 2 Two M4 51 7 4 7 13 8 24 1 49 3 78 4 Mounting Holes Reception axis 5 0 51 7 0 1 24 1 0 1 Unit mm Two 4 5 dia holes Emission axis Reference plane Reception axis Connector 57 0 1 Two M4 18 1 20 20 65 4 2 5 56 5 32 20 16 4 4 Mounting Holes 65 57 Vinyl insulated round cable 6 8 dia Standard length 2 m...

Page 39: ... Vinyl insulated round cable 6 8 dia Standard length 0 5 m 4 16 4 25 9 5 Emission axis Reception axis Reference plane 3 0 Measurement center Three 4 5 dia holes Unit mm Connector Three M4 67 6 0 1 Mounting Holes 98 5 44 67 6 27 64 2 23 1 28 8 18 6 18 1 110 9 Vinyl insulated round cable 6 8 dia Standard length 0 5 m 10 3 Emission axis Reception axis Reference plane Three 4 5 dia holes 27 0 1 64 2 0...

Page 40: ...16 9 100 Vinyl insulated round cable 6 8 dia Standard length 2 m 4 16 4 25 9 5 Emission axis Reception axis Reference plane 2 5 Measurement center Three 4 5 dia holes Unit mm Connector Three M4 68 3 0 1 Mounting Holes 95 9 94 68 3 24 2 65 3 23 5 37 7 15 6 15 2 109 6 Vinyl insulated round cable 6 8 dia Standard length 2 m 9 3 Emission axis Reception axis Reference plane 2 5 12 5 Measurement center ...

Page 41: ...nt in the way shown below i e so that the plane containing the emission axis and the reception axis is parallel to the wall surface Also applying matt black coating to the wall surface will help to reduce the amount of light reflected Narrow Grooves or Indentations If measurement is performed in an indentation between two walls or in a groove mount the Sensor in the way shown below i e so that the...

Page 42: ...he Sensor so that the plane containing the emission axis and the reception axis is parallel to the boundary between the different levels Rotating Workpieces When measuring rotating workpieces the influence of position displacement and blurring of the rotating workpiece can be minimized by mounting the Sensor so that the plane containing the emission axis and the reception axis is parallel to the a...

Page 43: ...TION 2 2 2 Mounting the Sensor 41 SECTION 2 Installation Projections When measuring the tops of projections on the workpieces mount the Sensor so that the entire projection passes through the line beam Front View Line beam ...

Page 44: ...nment mount the Sensor in a location where the status can be measured correctly REFERENCE Refer to page 146 in the Operation Manual Super High precision Model Z500 SW2T Dimensions for Diffuse Reflection Dimensions for Mirror Reflection Workpiece 5 2 0 8mm Emission axis Reception axis 50 Reception axis Workpiece Beam cover attached 20 0 8mm Emission axis 16 0 8mm 25 25 ...

Page 45: ...2 2 Mounting the Sensor 43 SECTION 2 Installation Z500 SW6 Dimensions for Diffuse Reflection Dimensions for Mirror Reflection Workpiece 50 5mm Emission axis Reception axis 30 Workpiece 44 4mm Emission axis Reception axis 15 15 15 ...

Page 46: ... Setup Manual SECTION 2 Installation Long range Model Z500 SW17 Dimensions for Diffuse Reflection Dimensions for Mirror Reflection Workpiece 100 20mm Emission axis Reception axis 25 Workpiece 94 16mm Emission axis Reception axis 12 5 12 5 12 5 ...

Page 47: ...Mutual Interference When using 2 or more Sensors mounted adjacently make sure that the spots shown below for other Sensors are outside the shaded areas Super High precision Model Z500 SW2T Z500 SW6 Unit mm 2 1 2 2 2 2 2 1 3 2 3 18 9 21 1 2 11 8 2 9 27 24 23 44 5 44 5 55 5 55 5 Unit mm ...

Page 48: ...46 SECTION 2 2 2 Mounting the Sensor Z500 Setup Manual SECTION 2 Installation Long range Model Z500 SW17 3 42 20 4 28 50 45 40 79 80 100 121 Unit mm ...

Page 49: ...Z500 Setup Manual SECTION 3 Connecting External Devices 47 SECTION 3 Connecting External Devices 3 1 Terminal Block Connections 48 3 2 RS 232C Connections 52 3 3 Linear Sensor Controller Connections 54 ...

Page 50: ...for details on I O formats NOTICE Re cover the terminal blocks with the Terminal Block Protection Covers Uncovered termi nal blocks can result in electric shock 3 1 1 Crimp Terminals and Cables The terminal block uses M3 terminal screws Use appropriate crimp terminals for M3 screws as shown below Tighten the screws to a torque of between 0 5 and 0 6 N m Recommended Crimp Terminals Type Manufacture...

Page 51: ... Current OFF Voltage This refers to the current or voltage values needed to shift from the ON OFF state The OFF voltage value is the potential difference between each of the input ter minals and COM IN Item Specification Model Z500 MC10E NPN mode Z500 MC15E PNP mode Input voltage 12 to 24 VDC 10 ON current See note 1 5 to 15 mA ON voltage See note 1 8 8 V max OFF current See note 2 0 1 mA max OFF ...

Page 52: ...DI 6 GATE DI 4 DI 2 DI 0 DO 1 DO 3 DO 5 DO 7 NC DO 9 DO 11 DO 13 DO 15 DO 8 DO 10 DO 12 DO 14 DO 0 DO 4 DO 6 DO 2 LD OFF Measurement result outputs Command inputs Common for DO 16 to 19 Control terminal Command inputs Measurement result outputs Measurement result outputs Measurement result outputs Measurement result outputs Measurement result outputs Common for DO 0 to 7 Reset the Z500 Control ter...

Page 53: ...he RESET input immediately after turning ON the power When using RESET input to synchronize startup timing wait at least 1 second after turning ON the Z500 s power supply before turning ON the RESET terminal CHECK The initial status of the output terminals is OFF The terminals however may turn ON for approximately 0 5 seconds when the power is turned ON Be sure to allow for this when connecting to...

Page 54: ... In some situations the RS 232C terminal transmits signals whether the power supply is ON OFF or RESET Be sure to allow for this when connecting to an external device 3 2 1 Connector The Z500 s RS 232C connector uses 9 pin D SUB female connectors Pin arrangement Use a compatible connector Recommended Plug and Hood Type Manufacturer Model Plug OMRON Corp XM2A 0901 Hood OMRON Corp XM2S 0911 1 2 3 4 ...

Page 55: ... The peripheral device may be damaged if connected or disconnected with the power supply turned ON Always tighten the connector screws Pin No Z500 Signal SD TXD RD RXD RS RTS CS CTS SG GND 2 3 4 5 9 Pin No External device Signal SD TXD RD RXD RS RTS CS CTS SG GND Use a shielded cable Pin numbers on the external device will depend on the device being connected Refer to the manual for the personal c...

Page 56: ...d 0 6 N m Recommended Crimp Terminals 3 3 2 Terminal Names NOTICE Re cover the terminal blocks with the Terminal Block Protection Covers Uncovered terminal blocks can result in electric shock Type Manufacturer Model Recommended wire size Forked J S T Mfg Co Ltd V1 25 B3A 1 31 to 1 65 mm2 Round J S T Mfg Co Ltd V1 25 MS3 6 0 mm max 6 0 mm max 4to20mA 5to5V 0 Analog output terminal for current outpu...

Page 57: ...al Specifications 3 3 4 Connection Examples for the Linear Sensor Controller Connecting to the Linear Sensor Digital Panel Meter K3TS Load 300 max 12V 12V 12V Analog output 4 to 20 mA Analog output 5 to 5V Analog ground Internal circuit 10 11 12 13 14 15 16 17 1 2 4 5 6 7 8 9 3 K3TS SD12B 24 VDC 4to20mA 5to5V 0 Shield line ...

Page 58: ...ar Sensor Controller K3AS Connecting to the Scaling Meter K3TJ 24 VDC 11 33 21 12 22 13 23 14 24 15 25 16 26 17 27 18 28 19 29 20 32 31 30 1 2 3 4 5 6 7 8 9 10 K3AS 4to20mA 5to5V 0 Z500 MULTI DIMENSION CONTROLLER Shield line 1 2 4 5 6 7 8 9 3 4to20mA 5to5V 0 Z500 MULTI DIMENSION CONTROLLER Shield line Analog output 24 VDC K3TJ A116R ...

Page 59: ... Meter K3NX Connecting to the Linear Sensor Interface Unit CQM1 LSE 10 11 12 13 14 15 16 17 1 5 6 7 8 9 3 4 2 K3NX AD2A 24 VDC 4to20mA 5to5V 0 Z500 MULTI DIMENSION CONTROLLER Shield line 1 3 5 7 9 11 13 15 17 0 2 4 6 8 10 12 14 16 COM 24V DC 24V DC 4 to 20 mA 24 VDC CQM1 LSE01 ZERO RES T O ZRES 4to20mA 5to5V 0 Z500 MULTI DIMENSION CONTROLLER ...

Page 60: ...58 SECTION 3 3 3 Linear Sensor Controller Connections Z500 Setup Manual SECTION 3 Connecting External Devices MEMO ...

Page 61: ...Z500 Setup Manual SECTION 4 Appendix 59 SECTION 4 Appendix 4 1 Troubleshooting 60 4 2 Maintenance 62 4 3 Specifications and Dimensions 63 4 4 Laser Product Classifications 72 ...

Page 62: ...he Video Monitor is malfunctioning When using a Liquid Crystal Monitor the power supply capacity is insufficient p 21 The Video Monitor image is not clear There is electric noise entering from the power supply or cables The Monitor Cable is not connected properly Cannot make key inputs from the console The Console Cable is not correctly connected p 21 No images are displayed The Sensor cable is no...

Page 63: ... signal has not been input The cables are not correctly wired The signal line is disconnected The Z500 is not in Run mode p 48 Problem Probable cause References No communications are possible The cables are not correctly wired The Z500 s communications specifications do not match those of the external device The Z500 is not in Run mode p 52 The Unit operates well initially but after a while there ...

Page 64: ...h for lenses with a small amount of alcohol to remove the remaining dust NOTICE Do not use a scrubbing action when cleaning as scratches on the filter could result in the Sensor malfunctioning Cleaning of Equipment Remove dirt on equipment by gently wiping with a soft cloth 4 2 2 Regular Inspections Inspection point Details Tools required Power supply The voltage measured at the power supply termi...

Page 65: ...eference plane Reception axis Connector 18 1 20 20 65 6 5 20 4 12 2 5 56 5 3 5 32 20 16 4 4 65 57 Vinyl insulated round cable 6 8 dia Standard length 2 m Measurement center 2 5 Unit mm Optical axis 36 92 1 46 22 7 18 Reference plane Optical axis Emitter Receiver 13 dia Unit mm Connector 80 50 72 70 69 25 45 1 16 9 100 Vinyl insulated round cable 6 8 dia Standard length 0 5 m 4 16 4 25 9 5 Emission...

Page 66: ... 22 7 82 Operation indicators 5 Connector 18 Reference plane Optical axis Emitter Receiver 80 100 72 70 69 25 45 1 16 9 100 Vinyl insulated round cable 6 8 dia Standard length 2 m 4 16 4 25 9 5 Emission axis Reception axis Reference plane 2 5 Measurement center Three 4 5 dia holes 8 21 dia 15 9 5 13 dia Unit mm ...

Page 67: ...e note 2 0 1 F S See note 4 Resolution 0 25 µm See notes 5 and 6 0 3 µm See notes 7 and 8 1 µm See notes 7 and 8 Sampling cycle 9 94 ms LED indicators LASER indicator Lit while laser is ON Temperature characteristic See note 9 0 01 F S C Environ ment resistance Degree of protection IEC IP64 IEC IP66 Ambient operating illumination Illumination at light receiving surface 3 000 lx max incandescent li...

Page 68: ...urement of OMRON standard quartz glass mirror reflection mode or OMRON standard SUS blocks diffuse reflection mode at the mea surement center In strong magnetic fields it may not be possible to maintain resolution performance characteristics Note 6 These figures are for when the Sensor is connected to the Z500 MC10E MC15E the average number of measurements is 16 Measurement data are sent to PC via...

Page 69: ...tem Input Output Type NPN PNP Perfor mance specifica tions Number of Sensors that can be mounted 2 Number of scenes 16 Light intensity tracking function Automatic The light intensity tracking range can be specified Fixed Select from 31 stages Multiple The light intensity range can be specified Measurement item Select from the following 8 types Height Step 2 pts Step 3 pts Edge position With Edge c...

Page 70: ...moved Dielectric strength 1000 VAC 50 60 Hz between all DC external terminals and GR terminal with internal surge absorber removed Leakage current 10 mA max Noise resistance 1500 Vp p pulse width 0 1 µs 1 µs Rising edge 1 ns pulse Vibration resistance 10 to 150 Hz double amplitude 0 1 mm for 8 min each in X Y and Z directions Shock resistance 200 m s2 3 times each in 6 directions Ambient temperatu...

Page 71: ...utes each in 3 directions Shock resistance 196 m s2 3 times each in 6 directions Ambient temperature Operating 0 to 50 ºC with no icing or condensation Storage 25 to 65 ºC with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Ambient environment No corrosive gases Degree of protection IEC60529 IP20 in panel Minimum bending radius 75 mm Materials Console...

Page 72: ...s for 8 minutes each in 3 directions Shock resistance 196 m s2 3 times each in 6 directions Ambient temperature Operating 0 to 50 ºC with no icing or condensation Storage 25 to 65 ºC with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Ambient environment No corrosive gases Materials Cable sheathing Super heat resistant chlorinated vinyl Connector PVC ...

Page 73: ...nce 150 m s2 3 times each in 6 directions Ambient temperature Operating 0 to 50 ºC with no icing or condensation Storage 25 to 65 ºC with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Ambient environment No corrosive gases Degree of protection IEC60529 IP20 Materials Case ABS PC Display surface PMMA Acrylic Performance specifications Panel size 5 5 i...

Page 74: ...ended for viewing Class 2 lasers are divided into two sub classes 2 and 2a A Class 2 laser emits in the visible portion of the spectrum 0 4 to 0 7 µm and eye protection is normally afforded by the aversion response including the blink reflex Class II 2 Limits applicable to products that have emis sions in the visible spectrum 400 to 710 nm for emission durations in excess of 0 25 second providing ...

Page 75: ...Remote control Not required Permits easy addition of external interlock in laser installation Key control Not required Laser inoperative when key is removed Emission warning device Not required Give audible or visible warning when laser is switched on or if capacitor bank of pulsed laser is being charged Attenuator Not required Give means beside ON OFF switch to temporarily block beam Location con...

Page 76: ... required Permits easy addition of external interlock in laser installation Key control Not required Laser inoperative when key is removed Emission warning device Not required Give audible or visible warning when laser is switched on or if capacitor bank of pulsed laser is being charged Attenuator Not required Give means beside On Off switch to temporarily block beam Location controls Not required...

Page 77: ...Scanning safeguard R R R R R R Performance laser systems Remote control connector N A N A N A N A R R Key control N A N A N A N A R R Emission indicator N A N A R R R see note 10 R see note 10 Beam attenuator N A N A R R R R Reset N A N A N A N A N A R see note 13 Performance specific purpose products Medical S S S S see note 8 S see note 8 S see note 8 Surveying level ing alignment S S S S NP NP ...

Page 78: ...cessary when housing is open Note 4 Interlock requirements vary according to Class of internal radiation Note 5 Wording depends on level wavelength of laser radiation within protective hous ing Note 6 Warning statement label Note 7 CAUTION logotype Note 8 Requires means to measure level of laser radiation intended to irradiate the body Note 9 CAUTION if 2 5 mW cm2 or less DANGER if greater than 2 ...

Page 79: ...eering and administrative procedures not practicable and MPE exceeded Protective clothing No requirements Sometimes required Specific requirements Training No requirements Required for all operator and maintenance personnel Item Class 1 Class 2 Class 3A Class 3B Class 4 3B 3B Remote interlock Not required Connect the remote interlock of the laser beam to the emer gency main interlock the inter loc...

Page 80: ...s Interlocks on Protective Housing X X Service Access Panel X X Key Control X Viewing Portals MPE MPE MPE MPE Collecting Optics MPE MPE MPE MPE MPE MPE Totally Open Beam Path X NHZ X NHZ Limited Open Beam Path X NHZ X NHZ Enclosed Beam Path None is required if 4 3 1 and 4 3 2 fulfilled Remote Interlock Connector X Beam Stop or Attenuator X Activation Warning Systems X Emission Delay X Indoor Laser...

Page 81: ...ont cover of the manual The following table outlines the changes made to the manual during each revision Page numbers refer to the previous version Revision code Cat No Z158 E1 2 Revision code Date Revised content 1 February 2002 Original production 2 January 2003 Added Z500 SW6 Sensor Head and Download function ...

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