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3

A Position Control System

Position Control Unit

Signal line for
Servomotor
driver control

Hand-held Programming
Console

Control switch

Control panel

Power
source

Power
source

DC Servomotor Driver

DC Servomotor

DC Servomotor

DC Servomotor
Driver

PC

Input Unit

In the typical Control System example shown above, a PC controls the move-
ment of the workpiece bed across two horizontal axes using Limit Switches and
Servomotors to monitor and control movement.

What is a Control System?

Section 1-1

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Summary of Contents for SYSMAC C200H

Page 1: ...Cat No W236 E1 07 INSTALLATION GUIDE SYSMAC C200HS Programmable Controllers ...

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Page 3: ...C200HS Programmable Controllers Installation Guide Revised March 2003 ...

Page 4: ...bility or the results from the use of Goods in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty 13 Damage Limits Etc SELLER SHALL NOT BE LIABLE FOR SPECIAL INDI RECT OR ...

Page 5: ...ans word and is abbreviated Wd in documentation in this sense The abbreviation PC means Programmable Controller and is not used as an abbreviation for any thing else Visual Aids The following headings appear in the left column of the manual to help you locate different types of information Note Indicates information of particular interest for efficient and convenient operation of the product 1 2 3...

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Page 7: ... 5 I O Units 26 SECTION 3 Installation 33 3 1 Installation Environment 34 3 2 Mounting Units to the Backplane 35 3 3 Installing Racks 39 3 4 I O Connecting Cable 40 3 5 Mounting Requirements 41 3 6 Installing Memory Cassettes 43 SECTION 4 Wiring 45 4 1 Power Supply Wiring 46 4 2 AC Power Supply 46 4 3 DC Power Supply 47 4 4 RUN Output Terminals 48 4 5 Grounding 48 4 6 Backplane Insulation Plate 49...

Page 8: ...nd Messages 76 6 4 Error Messages 77 6 5 CPU Racks and Expansion I O Racks 81 6 6 Input Units 82 6 7 Output Units 83 SECTION 7 Inspection and Maintenance 85 7 1 CPU and Power Supply Fuses 86 7 2 Output Unit Fuses 86 7 3 Output Unit Relays 87 7 4 Batteries 90 Appendices A Standard Models 93 B Specifications 103 Glossary 205 Index 209 Revision History 213 ...

Page 9: ...l a PC System including mounting the various Units and configuring the System Section 4 provides the information necessary to wire a C200HS System Section 5 provides general information about the Programming Console LSS SSS and ways in which the C200HS System can be expanded for more versatility Section 6 provides information on hardware and software errors that occur during PC operation It also p...

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Page 11: ... is important for the safe and reliable application of the PC You must read this section and understand the information contained before attempting to set up or operate a PC system 1 Intended Audience xii 2 General Precautions xii 3 Safety Precautions xii 4 Operating Environment Precautions xii 5 Application Precautions xiii 6 Conformance to EC Directives xiv ...

Page 12: ...ing OMRON PCs Be sure to read this manual before attempting to use the software and keep this manual close at hand for reference during operation WARNING It is extremely important that a PC and all PC Units be used for the specified purpose and under the specified conditions especially in applications that can directly or indirectly affect human life You must consult with your OMRON representative...

Page 13: ...ower supplies and voltages may damage the Units Take measures to stabilize the power supply to conform to the rated supply if it is not stable Provide circuit breakers and other safety measures to provide protection against shorts in external wiring Do not apply voltages exceeding the rated input voltage to Input Units The Input Units may be destroyed Do not apply voltages exceeding the maximum sw...

Page 14: ...ard due to the noise produced by the contact output when it switches on and off In such a case it will be necessary to take coun termeasures such as connecting a surge or arc killer or providing an exter nal means of protection for the PC The countermeasures taken to satisfy the Standard vary depending on the load devices wiring machinery config uration etc Described on page 130 are examples of co...

Page 15: ...ices 4 1 3 How Does a PC Work 5 1 4 New C200HS Features 8 1 4 1 Improved Memory Capabilities 8 1 4 2 Faster Execution Times 9 1 4 3 Larger Instruction Set 9 1 4 4 Expanded Number of I O Points 9 1 4 5 Wide Selection of Special I O Units 9 1 4 6 Improved Interrupt Functions 9 1 4 7 SYSMAC NET Link and SYSMAC LINK Capabilities 10 1 4 8 Built in RS 232C Connector 10 1 4 9 More Flexible PC Settings 10...

Page 16: ...her and then on down through the network to the control components the switches stepping motors solenoids and sensors which monitor and control the mechanical operations PC PC PC PCs Process Control Computer Factory Computer Control Components A Control System can involve very large applications where many different mod els of PC are networked together or it could be an application as small as a s...

Page 17: ...panel Power source Power source DC Servomotor Driver DC Servomotor DC Servomotor DC Servomotor Driver PC Input Unit In the typical Control System example shown above a PC controls the move ment of the workpiece bed across two horizontal axes using Limit Switches and Servomotors to monitor and control movement What is a Control System Section 1 1 ...

Page 18: ...ser via a pushbutton switch keyboard or similar device Automated input could come from a variety of devices microswitches timers encoders photosensors and so on Some devices like the Limit Switch shown below turn ON or OFF when the equipment actually makes contact with it Other devices like the Photoelectric Switch and Proximity Switch shown below use other means such as light or inductance in ord...

Page 19: ... the signals the PC reacts through the user pro grammed internal logic to produce output signals The PC continually scans the program in its memory to achieve this control Block Diagram of PC Power Supply Input Output CPU Memory Programming Device Signals from switches sensors etc Signals to Solenoids motors etc A program for your applications must be designed and stored in the PC This program is ...

Page 20: ...ons is called the cycle time The flowchart and diagram on the following page illustrate these internal operations for a typical PC Timing is one of the most important factors in designing a Control System For accurate operations it is necessary to have answers to such questions as these How long does it take for the PC to execute all the instructions in its memory How long does it take for the PC ...

Page 21: ...OR Solid ON Services Peripheral devices Resets watchdog timer and program address counter End of program YES SCAN 18 executed NO YES Resets watchdog timer and waits until the set cycle time has elapsed Calculates cycle time Services SYSMAC LINK and SYSMAC NET Link Units Initialization on power up Overseeing processes Program execution Cycle time calculation I O refreshing Host Link Unit servicing ...

Page 22: ... used in the C200HS Clock Function The C200HS CPUs have a built in clock It is not necessary to purchase a Memory Unit equipped with a clock as it was with the C200H CPU21 E Increased SR and IR Areas The SR area has been increased substantially to provide more work words and words dedicated to new instructions The SR area now ranges from SR 236 to SR 299 The SR area ends at SR 255 in C200H CPUs Th...

Page 23: ...can be connected to a CPU Rack to comprise a total of three Racks This allows for a total of 240 I O points for example when 8 point I O Units are used or 480 I O points when 16 point I O Units are used In addition a Remote I O System can provide a maximum of 800 points with Slave Units or 512 points with Optical I O Units 1 4 5 Wide Selection of Special I O Units C200HS Systems can be configured ...

Page 24: ...e protect part of UM set the CPU to automatically transfer Memory Card data to UM and other functions UM Area Allocation Portions of the UM area can be allocated for use as the Expansion DM Area and I O Comment Area Most of the UM area is used to store the ladder program PC Setup DM 6600 to DM 6655 is set aside for PC Setup data The PC Setup determines many operating parameters including the start...

Page 25: ...rds C200H MR431 2 3 4K words C200H MR831 2 3 8K words 3 296 bits 03000 to 23515 312 bits 23600 to 25507 1 000 words DM 0000 to DM 0999 1 000 words DM 1000 to DM 1999 Standard for CPU11 E 31 E Included in Memory Unit for C200HS CPU21 E 22 E 23 E Execution time Instruction execution time Basic instructions Special instructions Common processing time END processing time I O refresh time Basic I O Hig...

Page 26: ...de Terminal mode Peripheral Devices Connection method Cable for personal computer SYSMAC Support Software SSS I O comments Online editing Direct connection to C200HS CQM1 CIF02 C500 ZL3AT1 E Can be stored in C200HS Cycle time over non detection setting possible Connection via Peripheral Interface Unit or Host Link Unit C500 ZL3AT1 E Communications Units SYSMAC NET Link SYSMAC LINK For C200HS CPU31...

Page 27: ... to connect one Expansion I O Rack I O Unit 8 12 16 pt I O Units Yes Standard B7A Interface Units Yes 16 pts Group 2 High density I O Unit and Group 2 B7A Interface Units Yes 32 pts or 64 pts Special I O Unit Yes High speed Counters Position Control Units High density I O Units Analog I O Units Temperature Sensor Units ASCII Units etc Interrupt Unit Yes When mounting an Interrupt Input Unit use th...

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Page 29: ...the parts de scribed in this section refer to Appendix A Standard Models For specifications refer to Appendix B Specifications 2 1 System Configuration 16 2 1 1 CPU Racks 16 2 1 2 Expansion I O Racks 17 2 1 3 Slave Racks 17 2 2 CPUs 18 2 2 1 CPU Components 18 2 2 2 CPU Indicators 19 2 2 3 Power Supply 20 2 2 4 DIP Switch 22 2 2 5 Peripheral Device Connector 22 2 2 6 Operation Modes 23 2 2 7 Memory...

Page 30: ...4 Standard I O Unit The Units can have 5 8 12 or 16 points In this illustration the I O Unit cover is mounted This is the terminal block cover for Units with 10P terminal blocks 5 Interrupt Input Unit One Interrupt Input Unit can be used at the CPU Rack 6 and 7 SYSMAC NET Link SYSMAC LINK Unit Host Link Unit PC Link Unit Remote I O Master Unit A maximum of two Units can be used of each of these Un...

Page 31: ...r 10 slots The same back planes can be used for CPU Racks Expansion I O Racks or Slave Racks 3 I O Connecting Cable There are five types of cable from 30 cm to 10 m A maximum total of 12 m can be used 2 1 3 Slave Racks A Slave Rack consists of an Remote I O Slave Unit and I O Units mounted to a Backplane A maximum of five Slave Racks can be connected Slave Racks are connected via either optical or...

Page 32: ...nit The C200HS CPU01 EC CPU and C200HS CPU03 E CPU with lot number jjZ5 Dec 1995 or later conform to EC direc tives The C200HS CPU21 EC CPU conforms to EC directives Caution Be sure to check the power supply used by the CPU Absolutely do not apply an AC power supply to a DC type CPU 2 2 1 CPU Components C200HS CPU01 E CPU01 EC CPU03 E Power fuse MF51NR 5 2 dia x 20 mm C200HS CPU01 E CPU01 EC 2 A 2...

Page 33: ...the front panel of the CPUs RUN green Lights when the PC is operating normally POWER green Lights when power is supplied to the CPU OUT INHIBIT red Lights when the Load OFF flag SR bit 25215 turns ON at which time all the outputs are turned OFF ALM blinking red Blinks if an error occurs that does not stop the CPU ERR solid red Lights if an error occurs that stops the CPU at which time the RUN indi...

Page 34: ...nput Connect to 100 to 120 VAC or 200 to 240 VAC 24 VDC 0 3 A output Use to supply power to DC Input Units RUN output ON when PC is operating C200HS CPU01 EC CPU21 EC Conforms to EC directives Power fuse 2 A 250 V 5 2 dia x 20 MF51NR Voltage selector terminals Short 100 to 120 VAC Open 200 to 240 VAC Terminals for exter nal con nections GR Ground to 100 Ω or less to protect against shock AC Input ...

Page 35: ...03 E CPUs with lot numbers jjZ5 Dec 1995 or later conform to EC directives Terminals for exter nal con nections Power fuse 5 A 125 V 5 2 dia x 20 MF51NR NC NC 24 VDC input Connect to 24 VDC See note below NC NC Ground to 100 Ω or less to protect against shock Ground to 100 Ω or less to increase noise resistance and protect against shock RUN output ON when PC is operating See note below Note Use a ...

Page 36: ...ions mode Host Link or peripheral bus start bits 1 data length 7 bits parity even stop bits 2 baud rate 9 600 bps 2 The CX Programmer running on a personal computer can be connected to the peripheral port via the periph eral bus using the above standard communications parameters OFF The communications parameters for the following serial communications ports will be set in PC Setup as follows Built...

Page 37: ...n Programming Console Mode according to PC Setup DM 6600 0200 PROGRAM None Goes into mode set by PC Setup bits 00 07 f DM 6600 g p DM 6600 0200 PROGRAM DM 6600 0201 MONITOR Programming Console y p 00 to 07 of DM 6600 DM 6600 0201 MONITOR DM 6600 0202 RUN Device other than Programming Console 2 2 7 Memory Cassettes The C200HS comes equipped with a built in RAM for the user s program so a normal pro...

Page 38: ...nsion I O Racks The Backplane used to construct a CPU Rack is also used to construct an Ex pansion I O Rack An Expansion I O Rack is identical to a CPU Rack except the CPU is replaced with a Power Supply Two Expansion I O Racks can be con nected to a CPU Rack The number of I O Units and Special I O Units that can be connected to an Expansion I O Rack is determined by the number of slots on the Rac...

Page 39: ...it The Power Supply used for Expansion I O Racks is available in three models Two run on 100 to 120 or 200 to 240 VAC and the other runs on 24 VDC Also one of the AC Power Supply Units conforms to EC directives Be very careful not to provide an AC power supply to a DC type Unit AC Power Supply Unit C200H PS221 POWER indicator green Lights when power is supplied to Power Supply Power fuse 2 A 250 V...

Page 40: ...A output NC DC Power Supply Unit C200H PS211 Units with lot numbers jjZ5 Dec 1995 or later conform to EC directives Terminals for exter nal con nections POWER indicator green Lights when power is supplied to Power Supply Power fuse 5 A 125 V 5 2 dia x 20 MF51NR NC NC 24 VDC NC NC NC NC 2 5 I O Units I O Units are divided into three groups based on the way that I O words they use are allocated Stan...

Page 41: ...hape B shape and E shape Re fer to Appendix B Specifications for the dimensions of each Unit A shape I O Unit 10 terminal Terminal Block I O Unit lock notch Nameplate I O indicators Indicate ON OFF status of points 10 terminal terminal block B shape I O Unit 19 terminal Terminal Block I O Unit lock notch Nameplate I O indicators Indicate ON OFF status of points 19 terminal terminal block Note The ...

Page 42: ... D C200H OD219 26 4 VDC 100 mA 64 pts C200H OD21B Note Refer to Optional Products Appendix A Standard Models for a list of external connectors Group 2 High density I O Units are allocated I O words in the IR Area IR 030 to IR 049 by setting the I O number switch on the front of each Unit C shape Units are allocated 2 words and D shape Units are allocated 4 words beginning with m where m IR 030 2 I...

Page 43: ...1 for any Unit Refer to Appendix B Specifications for the specifications and dimensions of the Units C shape Units 32 point Units I O Unit lock notch Nameplate I O indicators Indicate ON OFF status of points 40 pin connector I O number setting switch D shape Units 64 point Units I O Unit lock notch Nameplate I O indicators Indicate ON OFF status of I O points 40 pin connectors I O number setting s...

Page 44: ... begin with n where n IR 100 10 unit number For example a Special I O Unit with a unit number of 3 would be allocated IR 130 to IR 139 Always turn the PC power off before changing a Unit s unit number The new unit number 0 to 9 will not be recognized unless the PC has been turned off Setting the DIP Switch The operation of High density I O Units is controlled by setting the pins of the DIP switch ...

Page 45: ...en pin 1 is ON setting the C200H OD501 OD215 to dynamic out put mode I O Unit lock notch Nameplate I O indicators Indicate ON OFF status of points 24 pin connectors Unit number setting switch I O Units Section 2 5 ...

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Page 47: ... This section describes how to install a PC System including mounting the various Units and configuring the System Be sure to follow the instructions carefully during installing Improper installation can cause the PC to malfunction resulting in extreme danger 3 1 Installation Environment 34 3 2 Mounting Units to the Backplane 35 3 3 Installing Racks 39 3 4 I O Connecting Cable 40 3 5 Mounting Requ...

Page 48: ...ts to consider in order to ensure that the PC does not over heat The first is the clearance between the Racks and the second is installation of a cooling fan Clearance between Racks The Racks need to have sufficient room between each other to allow for I O wir ing and additional room to ensure that the I O wiring does not hamper cooling The Racks must also be mounted so that the total length of th...

Page 49: ...hat can be said to constitute a Rack PC To build a Rack PC we start with a Backplane The C200H Backplane used for the C200HS PC is shown below C200H Backplane The Backplane is a simple device having two functions The first is to provide physical support for the Units to be mounted to it The second is to provide the connectors and electrical pathways necessary for connecting the Units mounted to it...

Page 50: ...he I O Unit into the slot on the Backplane and rotating the I O Unit downwards as shown in the following dia gram Hook Backplane Lock lever Press down on the yellow lock lever at the bottom of the slot press the I O Unit firmly into position and then release the yellow lock lever To remove a Unit hold down the lock lever with an implement such as a screw driver Mounting Units to the Backplane Sect...

Page 51: ...type of I O Units mounted If Peripheral Devices or connection cables are attached the additional dimensions must be taken into account Allow sufficient clearance in the control panel in which the PC is mounted D C CPU D mm C mm C200HS CPU01 E CPU01 EC CPU03 E 118 Approx 180 to 200 C200HS CPU21 E CPU21 EC CPU23 E CPU31 E CPU33 E 143 Approx 200 to 220 The figure below shows one I O Unit mounted dire...

Page 52: ...n of Back plane CPU and I O Units is called a CPU Rack This term refers to the Back plane and all the Units mounted to it However if we want to include more than eight I O Units in our configuration we can add an additional Backplane This Backplane has I O Units mounted to it but it has no CPU of its own The additional Backplane must also have an Expansion I O Power Supply mounted to its rightmost...

Page 53: ...U21 EC CPU23 E CPU31 E CPU33 E Each Rack must be mounted vertically that is with the printing on the front pan els oriented as it would normally read Racks may be directly mounted to any sturdy support meeting the environmental specifications Whenever possible use wiring conduit to hold the I O wiring Standard wiring conduit should be used and it should be long enough to completely contain the I O...

Page 54: ...able can be used in one place only and the maximum total length of connecting cable that can be used is 12 meters Do not place I O connecting cable in the same ducts used for I O lines and power lines Insert the cable firmly in the CPU Rack and Expansion I O Rack connectors and be sure to secure it by firmly tightening the two screws Caution If an I O connecting cable connector comes loose an I O ...

Page 55: ...ters Laboratories under the condition that The device must be mounted vertically for ventilation purposes DIN Track Mounting The PC may be mounted using DIN track if desired This type of mounting is not required and the PC may be directly mounted to any sturdy support meeting the environmental specifications refer to Appendix B Specifications If you want to mount the PC on DIN track you can order ...

Page 56: ...of the Backplane Attach one Mounting Bracket to the left and right sides of the Backplane as shown be low DIN Track Mounting Bracket There are two Back plane mounting screws each on the left and right sides of the Backplane Use these screws to at tach the DIN Track Mounting Brackets to the Backplane Backplane 2 Mount the Backplane to the DIN Track so that the claws on the Mounting Brackets fit int...

Page 57: ...nserted into or removed from the CPU with the power on it may cause the CPU to malfunction or cause damage to the memory 1 2 3 1 Set the DIP switch For an EEPROM Memory Cassette set pin no 1 write protect to either ON or OFF Setting it to ON will protect the program in the memory from being overwritten Setting it to OFF will allow the program to be overwritten The factory setting is OFF For an EPR...

Page 58: ... connector side goes in first and that the Cassette s circuit components face right and then insert the Cassette into the CPU The Cas sette slides in along a track in the CPU 5 Replace the Memory Cassette bracket over the Cassette and tighten the screw that holds the bracket Installing Memory Cassettes Section 3 6 ...

Page 59: ...4 4 RUN Output Terminals 48 4 5 Grounding 48 4 6 Backplane Insulation Plate 49 4 7 Standard I O Unit Wiring 50 4 8 Input Circuits 53 4 9 Output Circuits 54 4 10 External Wiring 57 4 11 System Design and Safety Considerations 57 4 11 1 Power Supply System and Emergency Stop Circuit 57 4 11 2 Interlock Circuit 58 4 11 3 Programmable Controller Power Interruptions 59 ...

Page 60: ...pen Voltage selector Short 100 to 120 VAC Open 200 to 240 VAC Short circuit these terminals with the shorting bracket supplied as an accessory to select 100 to 120 VAC supply voltage For 200 to 240 VAC leave them open Isolation transformer Noise between the PC and ground can be sig nificantly reduced by connecting a 1 to 1 iso lation transformer Do not ground the second ary coil of the transform e...

Page 61: ...e wiring has been completed be sure to remove the top surface la bel in order to allow heat radiation 4 3 DC Power Supply The C200HS CPU03 E C200HS CPU23 E and C200HS CPU33 E CPUs and the C200H PS211 I O Power Supply Unit use a 24 VDC power supply with an allowable fluctuation range of 20 4 to 26 4 VDC Power line Use AWG 14 twisted pair cable cross section al area of 2 mm2 min Screw 3 5 mm head wi...

Page 62: ...ng To avoid electrical shock attach a grounded earth ground AWG 14 wire cross sectional area of at least 2 mm2 to the GR terminal The resistance to ground must be less than 100 Ω Do not use a wire longer than 20 m Care must be tak en because ground resistance is affected by environmental conditions such as soil composition water content time of year and the length of time since the wire was laid u...

Page 63: ...ate If there is an electric potential difference between grounds when devices are wired separately then use a Backplane Insulation Plate There are four models available corresponding to the number of slots in the Backplane The dimen sions at locations A B C D and E are shown below in millimeters for each Back plane Insulation Plate model Specifications Model Dimensions mm p E D C B A For 3 slots C...

Page 64: ... used for common lines Note The allowable current capacity electric wire differs depending on factors such as ambient temperature insulation thickness etc so be sure to take these factors into account when selecting electric wire The terminals have screws with 3 5 mm diameter heads and self raising pres sure plates Connect the lead wires to the terminals as shown below Tighten the screws with a ma...

Page 65: ...rely after wiring is complete I O Unit Cover A C200H COV11 Cover is provided as an I O Unit cover for Units that use 10P terminal block connectors After the I O wiring has been completed slide the cover up from the bottom as shown in the illustration below Attach Remove I O Unit cover Wiring Examples The following are examples of how to connect I O devices to I O Units During wiring work slowly an...

Page 66: ...tor output Sensor Power Supply IN DC input 0 V Output 7 mA COM PNP current output Sensor Power Supply IN AC DC input 0 V Output 7 mA 0 V The circuit below should be used for I O devices having a voltage output 0 V Output COM Voltage output Sensor Power Supply IN DC input The circuit below should NOT be used for I O devices having a voltage output 0 V Output COM Voltage output IN DC input Sensor Po...

Page 67: ...ing for the bleeder resistor using the following formulas For standard I O Units 7 2 2 4 x I 3 R kΩ max W 2 3 R W min I leakage current in mA When two wire sensors are used for 12 24 VDC input devices check that the following conditions are satisfied Failure to do so may result in faulty operation Relationship between ON Voltage VON of the PC and Residual Voltage of the Sensor VR VON x VCC VR Rela...

Page 68: ...on If a load connected to the output terminals is short circuited output elements and printed boards may be damaged To guard against this incorporate a fuse in an external circuit When connecting TTL circuits to transistor Output Units it is necessary to con nect a pull up resistor and a CMOS IC between the two This is because of the residual voltage left on the transistor output after the output ...

Page 69: ...to pro tect the Output Unit R L OUT COM Another way of protecting the Output Unit lets the load draw a small current about one third the rated current while the output is OFF significantly reducing the surge current This circuit shown below not only reduces the surge current but also reduces the voltage across the load at the same time R L OUT COM Electrical Noise Whenever possible place I O signa...

Page 70: ...tput Unit Transistor Output Unit L OUT COM Surge suppressor L OUT COM Contact Output Unit Triac Output Unit Diode L IN COM Diode DC input Use surge suppressors and diodes with the following specifications Surge Suppressor Resistance 50 Ω Capacitor 0 47 µF Voltage 200 V Diode Leading edge peak inverse voltage At least 3 times load voltage Average rectified current 1 A Inductive Load Surge Suppresso...

Page 71: ...onnected to the equipment they must be shielded from each other using grounded metal plates Metal plate iron 1 2 3 200 mm min Class 3 ground Where 1 I O wiring 2 General control wiring 3 Power cables 4 11 System Design and Safety Considerations When designing a C200HS system be sure to consider the following points Power supply system wiring and emergency stop circuit Interlock circuit Programmabl...

Page 72: ...R1 MCB2 PC RUN output CR1 PC DC input output Surge suppressor Twisted Transformer or noise filter DC voltage regulator 4 11 2 Interlock Circuit When the PC controls an operation such as the clockwise and counterclock wise operation of a motor provide an external interlock such as the one shown below to prevent both the forward and reverse outputs from turning ON at the same time PC MC2 MC1 00501 0...

Page 73: ...rops below 85 of the rated volt age for longer that 25 ms less for the DC Power Supply the PC will stop operat ing and the external outputs will be automatically turned OFF Operation is resumed automatically when the voltage is restored to more than 85 of the rated value The diagram below shows the timing of PC operation and stopping during a power interruption The time it takes to detect the powe...

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Page 75: ...riptions of new Programming Console operations refer to the C200HS Operation Manual W235 For details concerning LSS and SSS refer to the Ladder Support Software Operation Manual W237 and the SYSMAC Support Software Operation Manuals Basics W247 C se ries PCs W248 respectively 5 1 Programming Console 62 5 1 1 Nomenclature 63 5 2 Checking Initial C200HS Operation 64 5 3 Expanding the System 64 5 4 S...

Page 76: ...ble C200H PRO27 E Programming Console As indicated in the illustration the C200H PRO27 E Programming Console connects to the C200HS CPU with C200H CN222 C200H CN422 C200HS CN222 or C200HS CN422 Connecting Cable which must be pur chased separately The C200HS CN222 and C200HS CN422 Connecting Cables conform to EC directives An anti static cover is provided for the C200HS CN222 CN422 over the connec ...

Page 77: ...us Mode Selector Switch PROGRAM MODE Used for creating programs RUN MODE Used for executing the programs MONITOR MODE Used for monitoring C200HS status Keys Instruction numeric and operation keys are used for inputting the program and data Note 1 The operations of C200H PRO27 E and CQM1 PRO01 E Programming Consoles are the same 2 The following keys look different but have the same functions AR HR ...

Page 78: ...nk System Optical or Wired Remote I O Systems SYSMAC BUS and SYSMAC NET Link or SYSMAC LINK System C200HS CPU31 E CPU33 E only All of these can be used in common with the C200H In addi tion the following Units can be connected Interrupt Input Unit Analog Timer Unit and B7A Interface Unit Specifications for all of these Units are provided in Appendix B Specifications Host Link System A maximum of t...

Page 79: ...network that connects up to 126 nodes to provide datagram services data transfers and data links Data transfers via datagrams are implemented using a command response format Data transfers can also be implemented for up to 990 words each by program ming the NETWORK READ RECV 98 and NETWORK WRITE SEND 90 instructions in the user program Data links provide automatic transfer of up to 32 words of dat...

Page 80: ...ting the total For details refer to the SYSMAC C series Rack PCs Wired Remote I O System Manual W120 or SYSMAC C series Optical Remote I O System Manual W136 Optical Systems Optical and Wired Units cannot be mixed A maximum total of 64 32 words Op tical I O Units can be connected in an optical system Note 1 The number of Slave Racks is not related to the number of Master Units 2 If the number of O...

Page 81: ...Heat Cool Temperature Control Unit PID Control Unit Temperature Sensor Units Voice Units Position Control Units NC211 4 units max 8 units max 6 units max 2 units max Note 1 When a combination of Units from groups A B C and D is used the number from each group must satisfy both the following equations 3A B 2C 6D 12 A B C D 8 2 Other Units can be added until the total number of Units reaches ten If ...

Page 82: ...hich have a counting speed of 50 kcps can be used for phase difference pulse input adding and subtracting pulse input and pulse and direction input The High speed Counter Units have eight point output per single axis Rotary Encoder Position Control Units The Position Control Units have pulse train output thus enabling connection to stepping motor drivers or servomotor drivers The C200H NC111 and C...

Page 83: ... Only one kind of temperature sensor can be connected to the C200H TS001 or C200H TS002 Each Temperature Sensor Unit connects to a maximum of four temperature sensor inputs Model Connectable temperature sensor C200H TS001 K CA K IC C200H TS002 K CA L Fe CuNi available for DIN C200H TS101 JPt 100 Ω C200H TS102 Pt 100 Ω available for DIN 1989JIS Thermocouple K CA J IC L Fe CuNi Platinum resistance t...

Page 84: ... tape player Headset or speaker Personal computer or PROM Writer C200H CN224 Connect ing Cable 2 m long with 6 and 25 pin connectors ID Sensor Units The ID Sensor Units are used to construct non contact information recognition systems By connecting a R W Head or R W Antenna to an ID Sensor Unit data can be written to the Data Carrier attached to each moving object and the data of the Data Carrier ...

Page 85: ... With the built in selector of the Temperature Control Unit ten kinds of thermocouples or two kinds of platinum resistance thermometers can be selected Select the control output of the Temperature Control Unit from the following Model Temperature sensor input Control output C200H TC001 Thermocouple R S K CA J IC T CC Transistor output C200H TC002 p R S K CA J IC T CC E CRC B N L IC U CC Voltage ou...

Page 86: ...sor thermocouple or platinum resistance thermometer and heats and cools according to a preset control mode Select the control output of the Heat Cool Temperature Control Unit from the fol lowing Model Temperature sensor input Control output C200H TV001 Thermocouple R S K CA J IC T CC Transistor output C200H TV002 p R S K CA J IC T CC E CRC B N L IC U CC Voltage output C200H TV003 E CRC B N L IC U ...

Page 87: ...iagram form not only the program is displayed but also other information such as I O block and instruction comments can be input and displayed Moreover the LSS allows more than one PC to be connected to and monitored using a single computer The monitoring speed can be accelerated if the optional S3200 NSB11 E SYSMAC NET NSB is used For details concerning LSS refer to the Ladder Support Software Op...

Page 88: ...4 The SSS naturally supports all of the functionality for C series PCs as the LSS plus some new functions that facilitate fast efficient programming and opera tion SYSMAC Support Software SSS Section 5 6 ...

Page 89: ...ection provides information on hardware and software errors that occur during PC operation It also provides trouble shooting charts for CPU Racks Expansion I O Racks Input Units and Output Units 6 1 Alarm Indicators 76 6 2 Programmed Alarms and Error Messages 76 6 3 Reading and Clearing Errors and Messages 76 6 4 Error Messages 77 6 5 CPU Racks and Expansion I O Racks 81 6 6 Input Units 82 6 7 Out...

Page 90: ... di rectly affect any outputs from the PC FALS 07 is also used with a FAL number which is output to the same location in the SR area when FALS 07 is executed Executing FALS 07 will stop PC op eration and will cause all outputs from the PC to be turned OFF When FAL 06 is executed with a function number of 00 the current FAL number contained in the SR area is cleared and replaced by another if more ...

Page 91: ...nits None A Special I O Unit or Interrupt Input Unit has not initialized Perform the I O Table Read operation to check unit numbers Replace Unit if it is indicated by only in the I O table High density I O Units will not appear on I O Table Read display for all peripheral devices CPU WAIT G Waiting for Remote I O None Power to Remote I O Unit is off or terminator cannot be found Check power supply...

Page 92: ...sure that the UM and Memory Cassette capacity is sufficient Make sure the SYSMAC NET data link is not operating and transfer again SR 27011 will be ON Transfer the data again Cycle time overrun CYCLE TIME OVER F8 Watchdog timer has exceeded 100 ms Program cycle time is longer than recommended Reduce cycle time if possible I O table verification error I O VER ERR E7 Unit has been removed or replace...

Page 93: ...s Try to power up again No message CPU error None Watchdog timer has exceeded maximum setting default setting 130 ms Restart system in PROGRAM mode and check program Reduce cycle time or reset watchdog timer if longer time required Consider effects of longer cycle time before resetting Memory error MEMORY ERR F1 SR 27211 ON A checksum error has occurred in the PC Setup DM 6600 to DM 6655 Check the...

Page 94: ...umbers other than 9 Correct the settings Mount only one Interrupt Unit Input output I O table error I O SET ERROR E0 Input and output word designations registered in I O table do no agree with input output words required by Units actually mounted Check the I O table with I O Table Verification operation and check all Units to see that they are in correct configuration When the system has been conf...

Page 95: ...Supply Unit RUN indicator does not light The program has an error no END instruction Correct the program The voltage selector terminal setting is wrong Correct the voltage selector terminal setting A power supply line is defective Replace the CPU Special I O Units are assigned overlapping unit numbers Correct the unit number assignments A Slave Unit s power supply is turned off or no Unit is set a...

Page 96: ...Adjust the input device The input circuit is defective Replace the Unit An input bit address is used for an OUT instruction in the program Correct the program Inputs do not turn OFF for particular R l b The input circuit is defective Replace the Unit p p Relay numbers An input bit address is used for an OUT instruction in the program Correct the program Inputs are turning ON and OFF i l l The exte...

Page 97: ...s The output circuit is defective Replace the Unit Indicator lights are off but the outputs f i l R l b d Output Relays are defective Replace the Relays g p for particular Relay numbers do not turn OFF There is faulty restoration due to leakage current or residual current Replace the external load or add a dummy resistor Indicators light and the outputs for i l R l b d The output circuit is defect...

Page 98: ......

Page 99: ...ays and batteries need occasional replacement This section explains how to replace these items Always keep spare items on hand so that they can be used as immediate replacements when need ed 7 1 CPU and Power Supply Fuses 86 7 2 Output Unit Fuses 86 7 3 Output Unit Relays 87 7 4 Batteries 90 ...

Page 100: ...tandard screwdriver 7 2 Output Unit Fuses To replace a fuse follow the steps below Use only UL CSA certified replace ment fuses Fuse Specifications 5 2 dia x20 Model F indicator fuse blowout detection circuit Rating C200H OD411 Yes 5 A 125 V C200H OD211 No C200H OD212 No 8 A 125 V C200H OD213 Yes C200H OA121 E Yes 5 A 125 V C200H OA122 E Yes C200H OA221 Yes 5 A 250 V C200H OA222V No 3 A 250 V C200...

Page 101: ...reverse order of assembly Note 1 Use UL or CSA approved fuses if the UL or CSA standards must be satis fied For further details consult the fuse manufacturer 2 Fuses in High density I O Units cannot be replaced by the user Refer to your OMRON dealer for service 7 3 Output Unit Relays The following Output Units provide relay sockets that allow the Relays to be re placed if they should go bad Use th...

Page 102: ...e lock lever on the Backplane with a screwdriver as shown below remove the Output Unit 4 Using a Phillips screwdriver remove the screw from the top of the Unit 5 Using a flat blade screwdriver detach the case from the Unit 6 Pull out the printed circuit board The Relays are placed on the PC boards of individual Units as shown in the figures below OC221 OC224 1 2 3 4 5 6 7 0 Output Unit Relays Sect...

Page 103: ...89 OC222 1 2 3 4 6 7 0 5 8 10 9 11 OC223 1 2 3 4 0 OC225 2 4 6 8 10 12 14 0 3 5 7 9 11 13 15 1 OC222V 3 5 7 8 9 2 1 0 10 11 4 6 OC224V 1 2 3 4 5 6 7 0 Output Unit Relays Section 7 3 ...

Page 104: ...lode or leak Absolutely do not short circuit across the terminals attempt to recharge batteries or take them apart heat them or expose them to fire When the battery is nearly discharged the ALARM indicator blinks and the mes sage BATT FAIL appears on the Programming Console When this occurs re place the battery within one week to avoid loss of data The normal battery service life is five years at ...

Page 105: ...tall the new Battery Set as shown in the following diagram Connector Battery CPU01 E 03 E 01 EC 5 Replace the cover of the battery compartment 6 Press CLR FUN MONTR MONTR or just turn the power to the PC OFF and then ON again to clear the error message on the Programming Con sole Batteries Section 7 4 ...

Page 106: ......

Page 107: ...YSMAC LINK supported C200HS CPU33 E Memory Cassette EPROM Chip 27256 150 ns ROM JD B EPROM Chip 27512 150 ns ROM KD B EEPROM 16K words C200HS ME16K EPROM 16K words C200HS MP16K Expansion I O R k I O Power Supply U i 100 to 120 200 to 240 VAC switchable C200H PS221 p I O Racks pp y Unit Conforms to EC directives C200H PS221 C 24 VDC Conforms to EC directives see note C200H PS211 I O Connecting C bl...

Page 108: ...mmons C200H OC224 12 pts 2 A 250 VAC 24 VDC For resistive loads C200H OC222V 16 pts 2 A 250 VAC 24 VDC For resistive loads C200H OC226 8 pts 2 A 250 VAC 24 VDC For resistive loads Independent commons C200H OC224V Triac Output Unit 8 pts 1 A 120 VAC C200H OA121 E 8 pts 1 2 A 120 VAC C200H OA122 E 8 pts 1 2 A 250 VAC C200H OA223 12 pts 0 3 A 250 VAC C200H OA222V 12 pts 0 5 A 250 VAC C200H OA224 Tran...

Page 109: ...5 VDC to 100 mA 26 4 VDC C200H OD219 C200H Group 2 B7A Interface Units Name Specifications Model number Group 2 B7A Interface Units 32 input pts Connects to B7A Link T i l C200H B7A12 p 32 output pts Terminals C200H B7A02 16 input pts and 16 output points C200H B7A21 32 input pts and 32 output points C200H B7A22 C200H Special I O Units All of the following are classified as Special I O Units excep...

Page 110: ...urrent output C200H TV103 PID Control Unit Transistor output C200H PID01 Voltage output C200H PID02 Current output C200H PID03 Position Control Unit 1 axis Pulse output speeds 1 to 99 990 pps C200H NC111 1 axis Directly connectable to servomotor driver compatible with line driver speeds 1 to 250 000 pps C200H NC112 2 axis 1 to 250000 pps 53 pts per axis C200H NC211 Cam Positioner Unit Detects angl...

Page 111: ...dapter included Data link capacity 918 words C200HW SLK23 p Data link capacity 2 966 words C200HW SLK24 Wired via optical fiber cable Bus Connection Unit required separately An Optical Fiber Cable Bracket must be used to t ti l bl t d t th Data link capacity 918 words C200HW SLK13 p support an optical cable connected to the SYSMAC LINK Unit Data link capacity 2 966 words C200HW SLK14 Terminator On...

Page 112: ... connectors C500 COV01 Space Unit Used for vacant slots C200H SP001 Battery Set For C200H RAM Memory Unit only C200H BAT09 Relay 24 VDC G6B 1174P FD US DC24 G6R 1 Backplane Insulation Plate For 10 slot Backplane C200H ATTA1 For 8 slot Backplane C200H ATT81 For 5 slot Backplane C200H ATT51 For 3 slot Backplane C200H ATT31 I O Bracket For 10 slot Backplane C200H ATTA3 For 8 slot Backplane C200H ATT8...

Page 113: ...able Name Specifications Model number Plastic Clad Optical Fiber Cable indoor 0 1 m w connectors Ambient temp 10 to 70 C 3G5A2 OF011 indoor 1 m w connectors 10 to 70 C 3G5A2 OF101 2 m w connectors 3G5A2 OF201 3 m w connectors 3G5A2 OF301 5 m w connectors 3G5A2 OF501 10 m w connectors 3G5A2 OF111 20 m w connectors 3G5A2 OF211 30 m w connectors 3G5A2 OF311 40 m w connectors 3G5A2 OF411 50 m w connec...

Page 114: ...der the aus pices of Sumitomo Electric Industries Ltd and obtain a proper certificate 3 The Optical Power Tester Head Unit Master Fiber Set and Optical Fiber Assembling Tool are required to connect optical fiber cables Optical Fiber Assembling Tool Name Specifications Model number Optical Fiber Assembling Tool Used to connect H PCF and crimp cut connectors for opti cal transmission systems such as...

Page 115: ...ables for SYSMAC LINK and SYSMAC NET Link Systems H PCF cables are available with connectors already attached or cables and connectors can be purchased sepa rately and assembled by the user Refer to the System Manual for the SYSMAC LINK or SYSMAC NET Link Sys tems for assembly procedures Models numbers for H PCF cables with connecters attached are provided in the following illustration S3200 CNjjj...

Page 116: ...H DSC01 2 m C200H CN225 Connecting Cables 4 m C200H CN425 Connecting Cable Used to connect an IBM PC AT or com patible to the C200HS 3 3 m CQM1 CIF02 Ladder Support Software LSS Name Specifications Model number Ladder Support Software for C20 CjjP CjjK C120 5 25 2D for IBM PC AT compatible C500 SF711 EV3 C 0 Cjj Cjj C 0 CjjH C200H C200HS C500 C1000H C2000H and CQM1 3 5 2HD for IBM PC AT compatible...

Page 117: ...en AC terminals and the GR terminal at 500 VDC See note 1 See note 2 Dielectric Strength 2 300 VAC at 50 60 Hz for 1 minute between AC terminals and housing 1 000 VAC at 50 60 Hz for 1 minute between DC terminals and housing Leakage current 10 mA max See note 1 See note 2 Noise Immunity 1 500 Vp p pulse width 100 ns to 1 µs rise time 1 ns pulse by noise simulator Vibration JIS C0911 conforming 10 ...

Page 118: ...a device such as a tester 3 Acceleration G Amplitude 0 075 mm Frequency Hz 1 10 57 150 C200HS Dimensions 130 118 6 5 A W 7 5 135 D M 4 Backplane A W D CPU01 E CPU01 EC CPU03 E CPU21 E CPU21 EC CPU23 E CPU31 E CPU33 E C200H BC031 V2 246 260 118 143 C200H BC051 V2 316 330 C200H BC081 V2 421 435 C200H BC101 V2 491 505 Note 1 All units are in millimeters 2 For dimensions of individual units and Backpl...

Page 119: ...8 TR 0 through 7 HR bits 1 600 HR 0000 through 9915 AR bits 448 AR 0000 through 2715 LR bits 1 024 LR 0000 through 6315 Timers Counters 512 TIM CNT 000 through 511 TIMs 0 through 999 9 s TIMHs 0 through 99 99 s CNT 0 through 9999 counts DM words Read write 6 144 DM 0000 through 6143 Read only 512 DM 6144 through 6655 3 000 words max DM 7000 through 9999 RUN Output Contacts are closed while PC is i...

Page 120: ...AC ON Voltage 60 VAC min OFF Voltage 20 VAC max ON Response Time 35 ms max at 100 VAC 25 C OFF Response Time 55 ms max at 100 VAC 25 C No of Circuits 1 8 points common Internal Current Consumption 10 mA 5 VDC max Weight 250 g max Dimensions A shape Circuit Configuration IN IN COM Internal Circuit 100 to 120 VAC 470 W Input indicator 0 33 mF 330 kW 910 W Terminal Connections COM A0 A1 A2 A3 A4 A5 A...

Page 121: ...AC max ON Response Time 35 ms max at 100 VAC 25 C OFF Response Time 55 ms max at 100 VAC 25 C No of Circuits 1 16 points common Internal Current Consumption 10 mA 5 VDC max Weight 300 g max 400 g max IA122V Dimensions B shape Circuit Configuration IN IN COM Internal Circuit 100 to 120 VAC 470 W Input indicator 0 33 mF 330 kW 910 W Terminal Connections A0 A1 A2 A3 A4 A5 A6 A7 A8 B0 B1 B2 B3 B4 B5 B...

Page 122: ...age 120 VAC min OFF Voltage 40 VAC max ON Response Time 35 ms max at 200 VAC 25 C OFF Response Time 55 ms max at 200 VAC 25 C No of Circuits 1 8 points common Internal Current Consumption 10 mA 5 VDC max Weight 250 g max Dimensions A shape Circuit Configuration IN IN COM Internal Circuit 200 to 240 VAC Input indicator 820 Ω 0 15 mF 680 kW 910 Ω Terminal Connections COM A0 A1 A2 A3 A4 A5 A6 A7 A8 A...

Page 123: ...VAC max ON Response Time 35 ms max at 200 VAC 25 C OFF Response Time 55 ms max at 200 VAC 25 C No of Circuits 1 16 points common Internal Current Consumption 10 mA 5 VDC max Weight 300 g max 400 g max IA222V Dimensions B shape Circuit Configuration IN IN COM Internal Circuit 200 to 240 VAC Input indicator 680 Ω 0 15 mF 680 kW 910 Ω Terminal Connections A0 A1 A2 A3 A4 A5 A6 A7 A8 B0 B1 B2 B3 B4 B5 ...

Page 124: ...al Current Consumption 10 mA 5 VDC max Weight 200 g max Dimensions A shape Circuit Configuration Internal 24 VDC power supply IN IN COM Internal Circuit 3 kW 0 01 mF Input indicator 1 8 kW 0 3 A 24 VDC Power supply CPU Expansion I O Power Supply Remote I O Slave Unit Current Note The power is supplied to the Input Units from the 24 VDC output of the Power Supply of the CPU Expansion I O Unit or Re...

Page 125: ...al Current Consumption 10 mA 5 VDC max Weight 200 g max Dimensions A shape Circuit Configuration Internal 24 VDC power supply IN IN COM Internal Circuit 3 kW 0 01 mF Input indicator 1 8 kW 0 3 A 24 VDC Power supply CPU Expansion I O Power Supply Remote I O Slave Unit Current Note The power is supplied to the Input Units from the 24 VDC output of the Power Supply of the CPU Expansion I O Unit or Re...

Page 126: ...FF Voltage 3 0 VDC max ON Response Time 1 5 ms max at 24 VDC 25 C OFF Response Time 1 5 ms max at 24 VDC 25 C No of Circuits 1 8 point common Internal Current Consumption 10 mA 5 VDC max Weight 200 g max Dimensions A shape Circuit Configuration IN IN COM Internal Circuit 12 to 24 VDC 2 kW 0 01 mF Input indicator 1 8 kW Terminal Connections COM 12 to 24 VDC A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 0 1 2 3 4 5...

Page 127: ...N Response Time 1 5 ms max at 24 VDC 25 C OFF Response Time 1 5 ms max at 24 VDC 25 C No of Circuits 1 16 points common Internal Current Consumption 10 mA 5 VDC max Weight 300 g max Dimensions B shape Circuit Configuration IN IN COM Internal Circuit 24 VDC 3 kW 0 01 mF Input indicator 1 8 kW Terminal Connections A0 A1 A2 A3 A4 A5 A6 A7 A8 B0 B1 B2 B3 B4 B5 B6 B7 B8 B9 COM 24 VDC 1 3 5 7 9 11 13 15...

Page 128: ...n OFF Voltage 3 0 VDC max ON Response Time 15 ms max at 24 VDC 25 C OFF Response Time 15 ms max at 24 VDC 25 C No of Circuits 1 8 points common Internal Current Consumption 10 mA 5 VDC max Weight 200 g max Dimensions A shape Circuit Configuration IN IN COM Internal Circuit 12 to 24 VAC DC 2 kW 0 01 mF Input indicator 1 8 kW Terminal Connections COM A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 0 1 2 3 4 5 6 7 NC ...

Page 129: ...x ON Response Time 15 ms max at 24 VDC 25 C OFF Response Time 15 ms max at 24 VDC 25 C No of Circuits 1 16 points common Internal Current Consumption 10 mA 5 VDC max Weight 250 g max Dimensions B shape Circuit Configuration IN IN COM Internal Circuit 24 VAC DC 3 kW 0 01 mF Input indicator 1 8 kW Terminal Connections A0 A1 A2 A3 A4 A5 A6 A7 A8 B0 B1 B2 B3 B4 B5 B6 B7 B8 B9 COM 1 3 5 7 9 11 13 15 NC...

Page 130: ...mon Internal Current Consumption 140 mA 5 VDC max Fuse Rating 5 A 125 V 5 2 dia x20 Power for External Supply N A Weight 250 g max Dimensions A shape Circuit Configuration Internal circuit L OUT COM OUT Output LED indicator L 120 VAC max F indicator Fuse blowout detection circuit Fuse 5 A 125 V 5 2 dia x20 GGS Nagasawa Fuse Note When the fuse blows F indicator lights and bit 08 turns ON Bits 08 th...

Page 131: ... frequency 1 ms or less No of Circuits 1 8 points common Internal Current Consumption 180 mA 5 VDC max Fuse Rating 5 A 125 V 5 2 dia x20 Power for External Supply N A Weight 300 g max Dimensions E shape Circuit Configuration L Internal Circuit OUT COM OUT Output indicator L 120 VAC max Fuse 5 A 125 V 5 2 dia x20 GGS Nagasawa Fuse F indicator Fuse blowout detection circuit Note When the fuse blows ...

Page 132: ...ircuits 1 12 points common Internal Current Consumption 200 mA 5 VDC max Fuse Rating 3 A 250 V 5 2 dia x20 Power for External Supply N A Weight 400 g max Dimensions B shape Circuit Configuration L Internal Circuit OUT COM OUT Output indicator L 250 VAC max Fuse 3 A 250 V 5 2 dia x20 MQ4 SOC Fuse Note 1 No blown fuse detector circuit is provided 2 Check the fuse when there is no output Terminal Con...

Page 133: ...1 2 of load frequency 1 ms or less No of Circuits 1 8 points common Internal Current Consumption 180 mA 5 VDC max Fuse Rating 5 A 250 V 5 2 dia x20 Power for External Supply N A Weight 300 g max Dimensions E shape Circuit Configuration L Internal Circuit OUT COM OUT Output indicator L 250 VAC max Fuse 5 A 250 V 5 2 dia x20 HT SOC Fuse F indicator Fuse blowout detection circuit Note When the fuse b...

Page 134: ... of load frequency 1 ms or less No of Circuits 1 12 points common Internal Current Consumption 270 mA 5 VDC max Fuse Rating 3 15 A 250 V 5 2 dia x20 Power for External Supply N A Weight 300 g max Dimensions B shape Circuit Configuration L Internal Circuit OUT COM OUT Output indicator L 250 VAC max Fuse 3 15 A 250 V 5 2 dia x20 MT4 SOC Fuse Note 1 No blown fuse detector circuit is provided 2 Check ...

Page 135: ... inductive load Mechanical 50 000 000 operations ON Response Time 10 ms max OFF Response Time 10 ms max No of Circuits 1 8 points common Internal Current Consumption 10 mA 5 VDC max 75 mA 26 VDC 8 points ON simultaneously Weight 250 g max Dimensions A shape Circuit Configuration Internal Circuit L L OUT COM OUT Output indicator 250 VAC 24 VDC max Terminal Connections COM A0 A1 A2 A3 A4 A5 A6 A7 A8...

Page 136: ...ON Response Time 10 ms max OFF Response Time 10 ms max No of Circuits 1 12 points common 8 points max can be ON simultaneously Internal Current Consumption 10 mA 5 VDC max 75 mA 26 VDC 8 points ON simultaneously Weight 300 g max Dimensions B shape Circuit Configuration Internal Circuit L L OUT COM OUT Output indicator 250 VAC 24 VDC max Terminal Connections A0 A1 A2 A3 A4 A5 A6 A7 A8 B0 B1 B2 B3 B...

Page 137: ...ons inductive load Mechanical 50 000 000 operations ON Response Time 10 ms max OFF Response Time 10 ms max No of Circuits 5 independent contacts Internal Current Consumption 10 mA 5 VDC max 75 mA 26 VDC 8 points ON simultaneously Weight 250 g max Dimensions A shape Circuit Configuration Internal Circuit L Output indicator 250 VAC 24 VDC max OUT OUTc Terminal Connections 250VAC 24 VDC max inductive...

Page 138: ... 50 000 000 operations ON Response Time 10 ms max OFF Response Time 10 ms max No of Circuits 8 independent contacts Internal Current Consumption 10 mA 5 VDC max 75 mA 26 VDC 8 points ON simultaneously Weight 300 g max Dimensions B shape Circuit Configuration Internal Circuit L Output indicator 250 VAC 24 VDC max OUT OUTc Terminal Connections B0 B1 B2 B3 B4 B5 B6 B7 B8 B9 A0 A1 A2 A3 A4 A5 A6 A7 A8...

Page 139: ...s common 8 points max can be ON simultaneously Internal Current Consumption 50 mA 5 VDC max 75 mA 26 VDC 8 points ON simultaneously Weight 400 g max Dimensions B shape Circuit Configuration Internal Circuit L L OUT COM OUT Output indicator 250 VAC 24 VDC max Terminal Connections A0 A1 A2 A3 A4 A5 A6 A7 A8 B0 B1 B2 B3 B4 B5 B6 B7 B8 B9 COM 1 3 5 7 9 11 NC 0 2 4 6 8 10 NC 250 VAC 24 VDC max inductiv...

Page 140: ...F Response Time 15 ms max No of Circuits 1 12 points common 8 points max can be ON simultaneously Internal Current Consumption 8 mA 5 VDC max 90 mA 26 VDC 8 points ON simultaneously Weight 400 g max Dimensions B shape Circuit Configuration Internal Circuit L L OUT COM OUT Output indicator 250 VAC 24 VDC max Terminal Connections A0 A1 A2 A3 A4 A5 A6 A7 A8 B0 B1 B2 B3 B4 B5 B6 B7 B8 B9 COM 1 3 5 7 9...

Page 141: ...e Time 15 ms max No of Circuits 1 16 points common 8 points max can be ON simultaneously Internal Current Consumption 30 mA 5 VDC max 90 mA 26 VDC 8 points ON simultaneously Weight 500 g max Dimensions Extended B shape Circuit Configuration Internal Circuit L L OUT COM OUT Output indicator 250 VAC 24 VDC max Terminal Connections A0 A1 A2 A3 A4 A5 A6 A7 A8 B0 B1 B2 B3 B4 B5 B6 B7 B8 B9 COM 1 3 5 7 ...

Page 142: ...ponse Time 15 ms max OFF Response Time 15 ms max No of Circuits 8 independent contacts Internal Current Consumption 10 mA 5 VDC max 90 mA 26 VDC 8 points ON simultaneously Weight 350 g max Dimensions B shape Circuit Configuration Internal Circuit L Output indicator 250 VAC 24 VDC max OUT OUTc Terminal Connections B0 B1 B2 B3 B4 B5 B6 B7 B8 B9 A0 A1 A2 A3 A4 A5 A6 A7 A8 c0 c1 c2 c3 c4 c5 c6 c7 L L ...

Page 143: ...ad L R 7 ms Ambient Temperature vs Life Expectancy Conditions Switching frequency 1 800 times hour max 250 VAC cosφ 0 4 30 VDC L R 7 ms HK MM and MY Hinge type Relay Life expectancy x 10 operations 4 Ambient temperature C Note 1 If the Contact Output Unit is panel mounted the temperature inside the panel represents the ambient temperature 2 The life of the Relay at an ambient temperature of 55 C i...

Page 144: ...e inductive load This time lag between the moment the circuit is opened and the moment the load is reset caused by this method is longer than that caused by the CR method The reversed dielectric strength value of the diode must be at least 10 times as large as the circuit voltage value The forward current of the diode must be the same as or larger than the load current The reversed dielectric stre...

Page 145: ...r External Supply 25 mA 24 VDC 10 15 min Weight 300 g max Dimensions B shape Circuit Configuration Internal Circuit L OUT COM OUT Output indicator L V Fuse GGS Nagasawa 24 VDC Fuse 5 A 125 V 5 2 dia 20 Note 1 No blown fuse detector circuit is provided 2 Check the fuse when there is no output Terminal Connections A0 A1 A2 A3 A4 A5 A6 A7 A8 B0 B1 B2 B3 B4 B5 B6 B7 B8 B9 COM OV 1 3 5 7 9 11 NC 0 2 4 ...

Page 146: ...5 min Weight 350 g max Dimensions B shape Circuit Configuration Internal Circuit L OUT COM OUT Output indicator L V Fuse UL TSC 8A N1 Nagasawa 24 VDC Fuse 8 A 125 V 5 2 dia 20 Note 1 No blown fuse detector circuit is provided 2 Check the fuse when there is no output Terminal Connections A0 A1 A2 A3 A4 A5 A6 A7 A8 B0 B1 B2 B3 B4 B5 B6 B7 B8 B9 COM OV 1 3 5 7 9 11 NC 0 2 4 6 8 10 24 VDC 0 3 A max L ...

Page 147: ...External Supply 30 mA 24 VDC 10 15 min Weight 250 g max Dimensions A shape Circuit Configuration Internal Circuit L OUT COM OUT Output indicator L V 24 VDC Fuse blowout detection circuit Fuse F indicator Fuse UL TSC 8A N1 Nagasawa 8 A 125 V 5 2 dia 20 Note When the fuse blows the F indicator lights and bit 08 turns ON Bits 08 through 15 cannot be used as IR bits Terminal Connections 24 VDC 2 1 A m...

Page 148: ...ternal Current Consumption 140 mA 5 VDC max Fuse Rating Short circuit protection Overcurrent protection Thermal protection Power for External Supply 150 mA 24 VDC 10 15 min Weight 250 g max Dimensions A shape Circuit Configuration Internal Circuit COM OUT L V 24 VDC Reset button Source Driver Alarm Output indicator Output indicator OUT L Terminal Connections L L L L L L L L 24 VDC 0 8 A max 2 4 A ...

Page 149: ...shown below Overcurrent limit alarm output point Output current 2 A minimum value 0 Output Voltage Each pair of outputs share one alarm indicator and one alarm output bit as shown below bits 12 through 15 cannot be used as IR bits Output No 0 1 2 3 4 5 6 7 Alarm indicator No 0 2 4 6 Alarm Output Point No 08 09 10 11 Both the alarm indicator and alarm output bit for the short circuited output turn ...

Page 150: ...onse Time 2 ms max No of Circuits 1 8 points common positive common source type Internal Current Consumption 10 mA 5 VDC max 75 mA 26 VDC 8 points ON simultaneously Fuse Rating None Power for External Supply N A Weight 250 g max Dimensions A shape Circuit Configuration Output indicator OUT OUT COM Internal Circuit 5 to 24 VDC L L Terminal Connections A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 0 1 2 3 4 5 6 7 C...

Page 151: ...ts 1 12 points common positive common source type Internal Current Consumption 10 mA 5 VDC max 75 mA 26 VDC 8 points ON simultaneously Fuse Rating None Power for External Supply N A Weight 300 g max Dimensions B shape Circuit Configuration Internal Circuit Output indicator OUT OUT COM L L 5 to 24 VDC Terminal Connections A0 A1 A2 A3 A4 A5 A6 A7 A8 1 3 5 7 9 11 COM 5 to 24 VDC NC B0 B1 B2 B3 B4 B5 ...

Page 152: ...upply 30 mA 12 to 48 VDC min Weight 250 g max Dimensions A shape Circuit Configuration Internal Circuit L OUT COM OUT L F indicator Fuse blowout detection circuit V Fuse 12 to 48 VDC Output indicator Fuse GSS Nagasawa 5 A 125 V 5 2 dia 20 Note When the fuse blows the F indicator lights and bit 08 turns ON Bits 08 through 15 cannot be used as IR bits Terminal Connections A0 A1 A2 A3 A4 A5 A6 A7 A8 ...

Page 153: ...rotection Detection current 1 2 A min 1 6 A typical Dimensions B shape Circuit Configuration Internal Circuit Output LED indicator 0 V 2 kΩ to Short circuit protection circuit Note 1 When the short circuit overload protection is activated all 16 outputs are switched OFF and the ALARM output becomes active low level It is possible to determine the cause of the alarm by connecting either a DC Input ...

Page 154: ...ed as a Standard Input Unit and will have no interrupt functions Use a C200H BCjj1 V2 Back plane The word number of the slot position to which the Unit is mounted is allo cated as eight input points Operation display area Displays the ON OFF status of interrupts Terminal block Consists of removable components Rated Input Voltage 12 to 24 VDC 10 15 Input Impedance 2 KΩ Input Current 10 mA typical 2...

Page 155: ...igh density I O Units In the following diagrams m is the first word allocated to the Unit in PC memory DC Input Unit C200H ID111 64 Points Rated Input Voltage 12 VDC 10 15 Operating Input Voltage 10 2 to 13 2 VDC Input Impedance 2 7 kW Input Current 4 1 mA at 12 VDC ON Voltage 8 0 VDC min OFF Voltage 3 0 VDC max ON Response Time 1 0 ms max OFF Response Time 1 0 ms max No of Circuits 2 32 points co...

Page 156: ...I O word m 2 CN2 1 2 3 4 5 6 7 8 9 B 0 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 COM 9 A 12 VDC 10 11 12 13 14 15 16 17 18 8 10 9 10 11 12 13 14 15 COM 12 VDC 11 12 13 14 15 16 17 18 NC 19 NC 20 NC 19 NC 20 0 1 2 3 4 5 6 7 COM 8 9 10 11 12 13 14 15 COM 12 VDC 12 VDC 0 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 COM 9 A 0 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 COM 9 B 8 10 9 11 10 12 11 13 12 14 13 15 14 16 15 17 COM 18 8 10 9 10 11...

Page 157: ...ltage 14 4 VDC min OFF Voltage 5 0 VDC max ON Response Time 1 0 ms max OFF Response Time 1 0 ms max No of Circuits 1 32 points common All 32 points cannot be turned ON simultaneously at high temperatures Refer to the following graph Internal Current Consumption 100 mA 5 VDC max Weight 180 g max Dimensions C shape Circuit Configuration and Simultaneously Usable Points Input indicator Input indicato...

Page 158: ... but the same polarity must be used for all COM terminals Connect power supply wiring to every COM terminal even though the COM terminals are connected internally DC Input Unit C200H ID217 64 Points Rated Input Voltage 24 VDC Operating Input Voltage 20 4 to 26 4 VDC Input Impedance 5 6 kW Input Current 4 1 mA at 24 VDC ON Voltage 14 4 VDC min OFF Voltage 5 0 VDC max ON Response Time 1 0 ms max OFF...

Page 159: ...60 0 10 20 30 40 50 60 64 Terminal Connections I O word m I O word m 1 CN1 I O word m 3 I O word m 2 CN2 1 2 3 4 5 6 7 8 9 B 0 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 COM 9 A 24 VDC 10 11 12 13 14 15 16 17 18 8 10 9 10 11 12 13 14 15 COM 24 VDC 11 12 13 14 15 16 17 18 NC 19 NC 20 NC 19 NC 20 0 1 2 3 4 5 6 7 COM 8 9 10 11 12 13 14 15 COM 24 VDC 24 VDC 0 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 COM 9 A 0 1 1 2 2 3 3 4 4...

Page 160: ...mA min OFF Voltage OFF Current 5 0 VDC max 1 mA max ON Response Time 1 0 ms max OFF Response Time 1 0 ms max No of Circuits 32 32 points common Note The number of points that can be ON simulta neously is limited according to the ambient temperature Refer to the following diagram for details Internal Current Consumption 100 mA 5 VDC max Weight 180 g max Circuit Configuration to to to to 0 01 µF 470...

Page 161: ... internally DC Input Unit C200H ID219 Rated Input Voltage 24 VDC 10 15 Input Impedance 3 9 kΩ Input Current 6 mA at 24 VDC ON Voltage ON Current 15 4 VDC min 3 5 mA min OFF Voltage OFF Current 5 0 VDC max 1 mA max ON Response Time 1 0 ms max OFF Response Time 1 0 ms max No of Circuits 64 32 points common Note The number of points that can be ON simulta neously is limited according to the ambient t...

Page 162: ... Input voltage 20 4 VDC Input voltage 24 0 VDC Input voltage 26 4 VDC Ambient temperature Terminal Connections m 030 2 I O number m 1 words m 1 words m 2 words m 3 words 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC Note 1 The polarity of the input power supply can be either positive or negative The polarity of all commons for CN1 and CN2 however must be the same 2 COM terminals for CN1 ...

Page 163: ...0 mA 5 VDC max Fuse Rating 3 5 A The fuse is not user replacable Power for External Supply 110 mA 5 to 24 VDC 10 min 3 4 mA number of ON pts Weight 180 g max Dimensions C shape Circuit Configuration and Maximum Switching Capacity Power Supply Voltage V Max Switching Capacity mA pt Output indicator Fuse blowout detection circuit Fuse 3 A F indicator Output indicator 0 4 5 10 20 4 26 4 50 100 16 0 O...

Page 164: ...bers 0 to 9 correspond to AR 0205 to AR 0214 3 The interruption of power from the external power supply is treated the same as a fuse blowout 4 Connect power supply wiring to every COM terminal even though the COM terminals are connected internally Transistor Output Unit C200H OD219 64 Points Max Switching Capacity 16 mA 4 5 VDC to 100 mA 26 4 VDC see below Min Switching Capacity None Leakage Curr...

Page 165: ... Fuse CN1 CN2 SW OUT00 OUT07 COM CN2 OUT08 OUT15 COM Internal Circuit 4 5 to 26 4 VDC 4 5 to 26 4 VDC Fuse Indicator switch fuse blowout detection circuit Maximum Switching Capacity Power Supply Voltage V Max Switching Capacity mA pt Max Switching Capacity A unit Ambient Temperature C 0 4 5 10 20 4 26 4 50 100 16 0 0 10 20 30 40 505560 0 1 0 2 0 3 0 4 0 5 0 6 0 6 4 ...

Page 166: ...rresponding to the I O number is turned ON I O numbers 0 to 9 correspond to AR 0205 to AR 0214 3 The interruption of power from the external power supply is treated the same as a fuse blowout 4 Connect power supply wiring to every COM terminal even though the COM terminals in each connector are connected internally Transistor Output Unit C200H OD21B 32 Points Load Short circuit Protection Provided...

Page 167: ...g to the I O number turns ON After the cause of the error has been removed the alarm will be cleared automatically when the internal temperature of the element drops Circuit Configuration Output LED indicator Internal circuit Alarm LED indi cator Output LED indicator to to to to 0 V 0 V 0 V 0 V Short circuit protection circuit Short circuit protection circuit Terminal Connections I O word m I O wo...

Page 168: ...ime 2 5 ms 15 ms max switchable at 24 VDC 25 C OFF Response Time 2 5 ms 15 ms max switchable at 24 VDC 25 C No of Circuits 4 8 points common High speed Inputs 8 points connector 2 terminals 8 to 15 when set Pulse width 1 ms 4 ms min switchable Internal Current Consumption 130 mA 5 VDC max Weight 300 g max Dimensions 130 34 5 100 5 H W D in millimeters Circuit Configuration 2 4 kW 1 1 kW COM0 IN00 ...

Page 169: ...e Unit s DIP switch is ON input points 08 to 15 in connector 2 are high speed inputs DC Input Unit C200H ID215 32 Points Rated Input Voltage 24 VDC Operating Input Voltage 20 4 to 26 4 VDC Input Impedance 5 6 kW Input Current 4 1 mA at 24 VDC ON Voltage 14 4 VDC min OFF Voltage 5 0 VDC max ON Response Time 2 5 ms 15 ms max switchable at 24 VDC 25 C OFF Response Time 2 5 ms 15 ms max switchable at ...

Page 170: ...OM1 24 VDC A B 0 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 COM2 9 8 9 10 11 12 13 14 15 COM3 NC 10 NC 11 NC NC NC 12 A 1 2 3 4 5 6 7 8 9 10 11 12 NC 24 VDC NC 12 NC 24 VDC 24 VDC 1 2 3 4 5 6 7 8 9 10 11 12 Note 1 I O word n is determined by the unit number setting n IR 100 10 unit number 2 When pin 2 of the Unit s DIP switch is ON input points 08 to 15 in connector 2 are high speed inputs 3 At high temperatur...

Page 171: ... Time 0 2 ms max OFF Response Time 0 3 ms max No of Circuits 4 8 points common Internal Current Consumption 220 mA 5 VDC max Fuses 4 1 fuse common fuses are not user replacable Power for External Supply 39 mA 5 VDC min 1 2 mA no of outputs ON Weight 300 g max Dimensions 130 34 5 100 5 H W D in millimeters Circuit Configuration OUT00 OUT07 COM0 CN1 OUT08 OUT15 COM1 Internal Circuit 5 VDC 5 VDC Fuse...

Page 172: ...ts when pin 1 of it s DIP switch is OFF 3 The outputs are negative logic outputs when there is an output the terminal has an L voltage level Each output terminal has an output resistance of 4 7 kW TTL Output Unit C200H OD501 Used as 128 point Dynamic Output Unit Max Switching Capacity 5 VDC 35 mA 280 mA common 1 12 A Unit output resistance 4 7 kW Min Switching Capacity None Leakage Current 0 1 mA ...

Page 173: ...STB13 STB14 STB15 COM3 NC 12 A 1 2 3 4 5 6 7 8 9 10 11 12 NC 5 VDC CN2 Output device such as a nu meric display Data input Strobe input Output device such as a nu meric display Data input Strobe input Note 1 Refer to the Unit s Operation Manual for details on I O bit allocation 2 The Unit will have 128 dynamic output points when pin 1 of it s DIP switch is ON 3 Set pin 5 of the Unit s DIP switch O...

Page 174: ... max ON Response Time 0 2 ms max OFF Response Time 0 6 ms max No of Circuits 4 8 points common Internal Current Consumption 220 mA 5 VDC max Fuses 4 1 fuse common fuses are not user replacable Power for External Supply 90 mA 5 to 24 VDC 10 min 2 8 mA number of ON outputs Weight 300 g max Dimensions 130 34 5 100 5 H W D in millimeters Circuit Configuration OUT00 OUT07 COM0 OUT08 OUT15 COM1 Internal...

Page 175: ...e unit number setting n IR 100 10 unit number 2 The Unit will have 32 static output points when pin 1 of it s DIP switch is OFF Transistor Output Unit C200H OD215 Used as 128 point Dynamic Output Unit Max Switching Capacity 16 mA 4 5 VDC to 100 mA 26 4 VDC see page 172 800 mA common 3 2 A Unit Min Switching Capacity None Leakage Current 0 1 mA max Residual Voltage 0 7 V max ON Response Time 0 2 ms...

Page 176: ...OM2 V3 10 NC 11 V2 NC STB8 STB9 STB10 STB11 STB12 STB13 STB14 STB15 COM3 NC 12 B 1 2 3 4 5 6 7 8 9 10 11 12 NC 5 to 24 VDC CN2 Output device such as a nu meric display Data input Strobe input Output device such as a nu meric display Data input Strobe input Note 1 Refer to the Unit s Operation Manual for details on I O bit allocation 2 The Unit will have 128 dynamic output points when pin 1 of it s...

Page 177: ... fuse common fuses are not user replacable Power for External Supply 20 mA 5 VDC min 1 2 mA no of outputs ON Rated Input Voltage 5 VDC Operating Input Voltage 4 5 to 5 5 VDC Input Impedance 1 1 kW Input Current 3 5 mA at 5 VDC ON Voltage 3 0 VDC min OFF Voltage 1 0 VDC max ON Response Time 2 5 ms 15 ms max switchable OFF Response Time 2 5 ms 15 ms max switchable No of Circuits 2 8 points common Hi...

Page 178: ... terminal has an L voltage level Each output terminal has an output resistance of 4 7 kW 5 The user is not authorized to change the fuse TTL I O Unit C200H MD501 Used as 128 point Dynamic Input Unit Max Switching Capacity 5 VDC 35 mA 280 mA common 560 mA Unit output resistance 4 7 kW Min Switching Capacity None Leakage Current 0 1 mA max Residual Voltage 0 4 V max ON Response Time 0 2 ms max OFF R...

Page 179: ...COM2 NC 10 NC 11 NC NC NC 12 B 1 2 3 4 5 6 7 8 9 10 11 12 NC CN2 A 1 2 3 4 5 6 7 8 9 COM1 V0 10 NC 11 V1 NC STB0 STB1 STB2 STB3 STB4 STB5 STB6 STB7 COM0 NC 12 B 1 2 3 4 5 6 7 8 9 10 11 12 NC CN1 DATA9 DATA10 DATA11 DATA12 DATA13 DATA14 DATA15 COM3 5 VDC Keyboard thumb wheel switch etc Keyboard thumb wheel switch etc Note 1 Refer to the Unit s Operation Manual for details on I O bit allocation 2 Th...

Page 180: ...10 15 Operating Input Voltage 10 2 to 13 2 VDC Input Impedance 2 7 kW Input Current 4 1 mA at 12 VDC ON Voltage 8 0 VDC min OFF Voltage 3 0 VDC max ON Response Time 2 5 ms 15 ms max switchable OFF Response Time 2 5 ms 15 ms max switchable No of Circuits 2 8 points common High speed Inputs 8 points connector 2 terminals 8 to 15 when set Pulse width 1 ms 4 ms min switchable Internal Current Consumpt...

Page 181: ...15 in connector 2 are high speed inputs 12 VDC Input Transistor Output Unit C200H MD115 Used as 128 point Dynamic Input Unit Max Switching Capacity 50 mA 12 VDC 400 mA common 0 8 A Unit Min Switching Capacity None Leakage Current 0 1 mA max Residual Voltage 0 7 V max ON Response Time 0 2 ms max OFF Response Time 0 6 ms max Fuses 2 1 fuse common fuses are not user replacable Power for External Supp...

Page 182: ...DATA3 DATA4 DATA5 DATA6 DATA7 COM2 NC 10 NC 11 NC NC NC 12 B 1 2 3 4 5 6 7 8 9 10 11 12 NC CN2 A 1 2 3 4 5 6 7 8 9 COM1 V0 10 NC 11 V1 NC STB0 STB1 STB2 STB3 STB4 STB5 STB6 STB7 COM0 NC 12 B 1 2 3 4 5 6 7 8 9 10 11 12 NC CN1 DATA9 DATA10 DATA11 DATA12 DATA13 DATA14 DATA15 COM3 12 VDC Keyboard thumb wheel switch etc Keyboard thumb wheel switch etc Note 1 Refer to the Unit s Operation Manual for det...

Page 183: ... Voltage 24 VDC Operating Input Voltage 20 4 to 26 4 VDC Input Impedance 5 6 kW Input Current 4 1 mA at 24 VDC ON Voltage 14 4 0 VDC min OFF Voltage 5 0 VDC max ON Response Time 2 5 ms 15 ms max switchable OFF Response Time 2 5 ms 15 ms max switchable No of Circuits 2 8 points common High speed Inputs 8 points connector 2 terminals 8 to 15 when set Pulse width 1 ms 4 ms min switchable Internal Cur...

Page 184: ...ls 4 When pin 2 of the Unit s DIP switch is ON input points 08 to 15 in connector 2 are high speed inputs 24 VDC Input Transistor Output Unit C200H MD215 Used as 128 point Dynamic Input Unit Max Switching Capacity 100 mA 24 VDC 800 mA common 1 6 A Unit Min Switching Capacity None Leakage Current 0 1 mA max Residual Voltage 0 7 V max ON Response Time 0 2 ms max OFF Response Time 0 6 ms max Fuses 2 ...

Page 185: ...1 V1 NC STB0 STB1 STB2 STB3 STB4 STB5 STB6 STB7 COM0 NC 12 B 1 2 3 4 5 6 7 8 9 10 11 12 NC CN1 DATA9 DATA10 DATA11 DATA12 DATA13 DATA14 DATA15 COM3 12 VDC Keyboard thumbwheel switch etc Keyboard thumbwheel switch etc Note 1 Refer to the Unit s Operation Manual for details on I O bit allocation 2 The Unit will have 128 dynamic output points when pin 1 of it s DIP switch is ON 3 Each output terminal...

Page 186: ...usly As shown below the number of points that can be on simultaneously depends on both the temperature and the input voltage For example 22 pts with input voltage of 24 0 VDC can be ON at 55 C but only 16 pts with input voltage of 26 4 VDC can be ON at 55 C At 24 0 VDC all 32 input pts can be ON up to 43 C but at 26 4 VDC all 32 input pts can be ON up to 34 C Ambient Temperature C Simultaneously U...

Page 187: ... O Unit DIP Switch Any unused pin can be set to either ON or OFF 1 3 4 5 6 2 Pin 6 Not used Pin 5 Dynamic data output logic setting Pin 4 Input response time setting Pin 3 Minimum pulse width setting of pulse input response Pin 2 Pulse input setting Pin 1 Operation mode setting OFF ON Pin 1 Operation Mode Setting Pin 1 is not used for the C200H ID501 or C200H ID215 Pin 1 C200H OD501 215 C200H MD50...

Page 188: ...5 Data output OFF Negative logic output ON Positive logic output DIP Switch Settings for High density I O Unit Special I O Unit Model Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 C200H ID501 215 Setting is not required Must be set Set when pulse input is used Must be set Setting is not required Setting is not required C200H OD501 215 OFF Setting is not required Setting is not required Setting is not requir...

Page 189: ...xternal variable resistors can be used to set the time value when the IN EXT selector is set to OFF EXT Use 20 kW variable resistors Bit Allocation Function T0 start output T1 start output T2 start output T3 start output T0 pause output T1 pause output T2 pause output T3 pause output T0 time up input T1 time up input T2 time up input T3 time up input Cannot be used Bit 00 01 02 03 04 05 06 07 08 0...

Page 190: ...sponding timer T0 through T3 turns ON Time range setting External variable resistor connectors External variable resistors can also be used to set the timers The IN EXT selector pin must be set to the OFF position Numbers 0 through 3 correspond to T0 through T3 respectively Use 20 kW variable resistors and AWG 22 to 28 lead wires The connector has sol derless terminals and must be wired as shown b...

Page 191: ...7A T6D2 Modular models 16 point output C200H B7AO1 B7A R6jj1 Screw terminal models B7A R6A52 Modular models Mount the B7A Interface Unit to the C200H BCjj1 V1 or C200H BCjj1 V2 Backplane Note If the B7A Interface Unit is connected to the C200HS CPU03 CPU23 E CPU33 E or C200H PS211 supply 24 VDC from an independent power supply to the B7A Interface Unit or use a transformer to separate the power su...

Page 192: ...ror and OFF during normal transmission The ERR indicator is lit when an error occurs If the error is corrected the ERR indicator is OFF at the next trans mission cycle When there is a transmission error the B7A Link Terminal will hold the data just before the occurrence of the trans mission error If there is a transmission error because the B7A Link Terminal is turned off however data 0 is trans m...

Page 193: ... be mounted to a CPU Rack or an Expansion I O Rack They cannot be mounted to Slave Racks or to Racks controlled by any other CPUs The words allocated to Group 2 B7A Interface Units are determined by I O number set on the Units Units with 32 I O points are allocated two words Units with 64 I O points are allocated four words Refer to the B7A Link Terminals Datasheet for more information on B7A Link...

Page 194: ...erminals configured with two 16 point circuits and mixed I O Terminals with 16 inputs and 16 outputs Comparison between Standard and Group 2 B7A Interface Units Type Models Word allocations Connectable B7A Link Terminals yp Transmission delay Transmission errors Points Standard C200H B7AI1 Same as I O Units in order mounted Standard types only Input status held 16 point Terminals only C200H B7AO2 ...

Page 195: ...the negative power terminal of the B7A Link Terminal The actual use of these terminals depends on the B7A Interface Unit 12 to 24 VDC Front Status indicators The indicators depend on the model of B7A Inter face Unit I O number switch This switch determines the words allocated to the Unit DIP switch Used to set the transmission delay transmission error processing mode in put mode and ERROR indicato...

Page 196: ... and 9 Setting in direction of notch Note 1 Turn off the power supply to the PC before changing the I O number setting Any new setting will not be effective until the next time the power supply is turned on 2 Use a flat blade screw driver to change the I O number setting Be careful not to leave the switch halfway between settings and be careful not to damage the switch The following table shows th...

Page 197: ... set the transmission delay The same delay is used for all words allocated to the Unit Set the transmission delay to match that of the B7A Link Terminal A transmission error will occur if the same trans mission delay is not set The 3ms indicator will be lit whenever the high speed 3 ms transmission delay is set Transmission Error Process Pin 2 is used to turned ON to specify resetting input status...

Page 198: ...ransmissions are achieved Inputs When a transmission error occurs input status will be either held or all inputs will be reset according to the setting for the transmission error process and the Transmission Error Flag bit 15 will turn ON i e if its operation is enabled by the input mode setting The Transmission Error Flag will go OFF and the input status will return to normal when normal transmis...

Page 199: ...minal B8 NC Not used NA A0 to A7 B9 V Connect to terminal on external power supply A8 V Connect to terminal on external power supply C200H B7A21 Terminal Name Function Word B0 SIG OUT1 Connect to SIG terminal on Output B7A Link Terminal m B1 OUT1 Connect to power supply terminal on Output B7A Link Terminal B2 B3 NC Not used NA B4 SIG IN1 Connect to SIG terminal on Input B7A Link Terminal m 1 B5 IN...

Page 200: ...the transmission delay and on whether or not a common power supply is being used for the B7A Link Terminal and the Interface Unit Standard Transmission Delays 19 2 ms Cab tire Cable Power supply Cable Transmission distance Common VCTF 0 75 mm2 x 3 conductors 100 m max Separate VCTF 0 75 mm2 x 2 conductors 500 m max High speed Transmission Delays 3 ms Shielded Cable Power supply Cable Transmission ...

Page 201: ...elded cable 0 75 mm2 or higher GND GND Common Power Supply Transmission distance 100 m max Shielded cable 0 75 mm2 or higher B7A Link Terminal B7A Link Terminal 12 to 24 VDC B7A Interface Unit Shielded cable 0 75 mm2 or higher GND GND 12 to 24 VDC 12 to 24 VDC Separate Power Supplies Note 1 We recommend grounding the shielded cable 2 If shielded cable is not used the maximum transmission distance ...

Page 202: ...ed for reading the input signals from the CPU The ON OFF width of the signal transmitted from the CPU to the output relay of the B7A Interface Unit should be set to a value larger than the minimum input time 3 The capacity of the external power supply does not include the capacity required by the B7A Link Termi nal Maximum Current and Power Supplied There are limits to the current and power that c...

Page 203: ...r Consumption W Current Drawn from 5 V Supply A C200HS CPU01 E CPU01 EC CPU21 E CPU21 EC CPU31 E 0 0 W A 26 5 23 5 2 3 3 9 Calculating Current and Power Consumption The method of calculating current and power consumption is demonstrated here using the following Unit combina tions as examples Example 1 Units Mounted to C200HS CPU01 E CPU Rack OC221 Contact Output Units 4 Units ID001 No voltage Inpu...

Page 204: ...ted as shown in the following examples Example 1 CPU Rack Total power consumption of Units 3 5 0 6 x 0 55 1 VA 3 5 CPU power consumption 0 6 60 efficiency 0 55 1 Power rate Number in parentheses when CPU03 is used Example 2 All Other Racks Total power consumption of Units 2 0 6 x 0 55 1 VA 2 I O Power Supply Unit Remote I O Slave Unit power consumption 0 6 60 efficiency 0 55 1 Power rate Number in...

Page 205: ...D218 0 1 A C200H ID219 0 12 A Transistor Output C200H OD218 0 18 A p C200H OD219 0 27 A C200H OD21B 0 18 A Unit Model number Current consumption B7A Interface Unit G 2 U i C200H B7A12 02 0 10 A Group 2 Units C200H B7A21 22 Unit Model number Current consumption TTL Input C200H ID501 0 13 A DC Input C200H ID215 TTL Output C200H OD501 0 22 A Transistor Output C200H OD215 TTL I O C200H MD501 0 18 A DC...

Page 206: ...ut C200H TS101 TS102 ASCII C200H ASC02 0 20 A Voice Output C200H OV001 0 30 A ID Sensor C200H IDS01 V1 0 25 A C200H IDS21 Fuzzy Logic C200H FZ001 0 30 A Cam Positioner C200H CP114 0 30 A Unit Model number Current consumption Host Link C200H LK101 PV1 0 25 A C200H LK201 V1 0 15 A C200H LK202 V1 0 25 A PC Link C200H LK401 0 35 A Remote Master C200H RM001 PV1 0 20 A C200H RM201 0 25 A SYSMAC LINK C20...

Page 207: ... No Voltage Contact Input C200H ID001 ID002 0 06 A each Dimensions Racks The dimensions shown below are for both the CPU Rack and Expansion I O Rack The C dimension for the Pro gramming Console will increase by 30mm when the Programming Console Adapter C200H BP001 is used and will increase by 50 mm when the Programming Console Adapter C200H BP002 is used 130 138 A B CPU Model A mm B mm Weight kg C...

Page 208: ...eight C200H BC031 V2 260 mm 0 8 kg max C200H BC051 V2 330 mm 1 0 kg max C200H BC081 V2 435 mm 1 3 kg max C200H BC101 V2 505 mm 1 5 kg max I O Connecting Cables The dimensions shown below are for I O Connecting Cables L 74 64 49 15 Cable Length L C200H CN311 30 cm C200H CN711 70 cm C200H CN221 2 m C200H CN521 5 m C200H CN131 10 m ...

Page 209: ...for the Programming Console 192 96 30 48 C200H CN222 CN422 C200HS CN222 CN422 Connecting Cable 33 29 12 2000 4000 Standard I O Units The dimensions shown below are for the three shapes of Standard I O Units mentioned throughout these specifi cations 10 terminal Terminal Block A shape I O Units ...

Page 210: ... x x x x x 35 130 19 terminal Terminal Block B shape I O Units Backplane 138 121 x x x x 35 130 10 terminal Terminal Block E shape I O Units Backplane 19 terminal Terminal Block Extended B shape I O Units 169 152 x x x x x x x x 35 130 Backplane ...

Page 211: ...shown below are for the Group 2 High density I O Units 130 35 101 118 Group 2 High density I O Units C and D Types Backplane Dimensions with Unit Mounted Approx 143 High density I O Units Special I O Units The dimensions shown below are for the High density I O Units classified as Special I O Units 130 35 101 ...

Page 212: ...cting Cable Connecting cable Dimensions with Unit Mounted Interrupt Input Unit The dimensions shown below are for the Interrupt Input Unit classified as Special I O Units Backplane x x x x 130 35 101 118 Standard B7A Interface Unit The dimensions shown below are for the B7A Interface Unit classified as Special I O Units 130 35 101 118 Backplane ...

Page 213: ...oup 2 B7A Interface Units The dimensions shown below are for the Group 2 B7A Interface Units Backplane Analog Timer Unit The dimensions shown below are for the Analog Timer Unit classified as Special I O Units 130 35 101 Backplane 118 ...

Page 214: ...ve M4 130 68 to 108 130 Backplane Backplane Four five M4 Model A 0 2 B 0 2 W C200H BC031 V2 246 mm 260 mm C200H BC051 V2 316 mm 330 mm C200H BC081 V2 421 mm 435 mm C200H BC101 V2 491 mm 270 5 mm 505 mm Panel Mounting of C200H PRO27 Programming Console Bracket Two screws Panel thickness t 1 0 to 3 2 ...

Page 215: ...186 1 1 0 Use the C200H ATT01 Mounting Bracket sold separately to mount the C200H PRO27 Programming Console to panels 75 5 116 9 1 14 1 Take the space required for the cable into consideration when mounting the Programming Console to panels 15 37 Use either one of the connectors Approximately 80 mm is required Approximately 70 mm is required ...

Page 216: ...used 7 Not used 8 Not used 9 SG Signal ground Connector fitting FG Field ground System Configurations IBM PC AT or compatible 9 pin male connector C200HS CPU Unit Plug XM2D 0901 9 pin female Hood XM2S 0913 Recommended cable RS 232C port Hood XM2S 0911 E Plug XM2A 0901 9 pin male Provided with CPU Unit Connections The connections between the C200HS and a personal computer are illustrated below as a...

Page 217: ... XM2S 0913 9 pin inch screws g Port Specifications Item Specification Communications method Half duplex Sync Start stop Baud rate 1 200 2 400 4 800 9 600 or 19 200 bps Transmission method Point to point Transmission distance 15 m max Interface EIA RS 232C One to one Link Connections The RS 232C port on the C200HS can be connected to the same port on anoth er C200HS Wire the cable as shown in the d...

Page 218: ......

Page 219: ... digit central processing unit A device that is capable of storing a program and data and executing the set of instructions contained in the program In a PC System the central processing unit executes the program processes I O signals communicates with external devices etc communication cable Cable used to transfer data between components of a control system and con forming to the RS 232C or RS 42...

Page 220: ... to a business computer that is used in automated factory control flag A bit that is turned ON and OFF automatically by the system in order to provide status information High speed Counter A Special I O Unit A High Speed Counter Unit counts independently of the PC s cycle time This allows counting of very short fast signals host computer A computer that is used to transfer data to or receive data ...

Page 221: ...al communica tion When parallel mode is selected as the communication mode up to 16 Dis play Terminal Units can be connected to a PC in parallel PC An acronym for Programmable Controller PCB An acronym for printed circuit board PC Link Unit A Unit used to connect two or more PCs together so that they can exchange data through their LR areas Photoelectric Switch A switch that uses light to detect t...

Page 222: ...rol System The rotation is very precise and occurs in pre defined steps switch An input device that sends either an ON or OFF signal to the Control System A switch can be operated either by a person or by the movement of a piece of equipment or material system configuration The arrangement in which Units in a System are connected This term refers to the conceptual arrangement and wiring together o...

Page 223: ...tion modes 23 peripheral device connector 22 CPU Rack 16 current consumption 188 24 V supply 193 26 V supply 193 5 V supply 189 190 191 192 cycle 6 cycle time 6 D E dimensions 193 duct work I O wiring 57 power cables 57 EC directives CPU 8 18 Power Supply Unit 25 electrical noise 55 electrostatic charge 34 emergency stop circuit 58 errors CPU Rack 81 Expansion I O Rack 81 fatal 79 initialization 7...

Page 224: ...s conduit 39 preventing noise 35 mounting requirements 41 DIN track mounting 41 16Ćmm DIN track 41 7 3Ćmm DIN track 41 DIN track mounting bracket 42 procedure 42 N O non fatal operating errors 77 79 one to one link wiring 203 output devices 4 P PC block diagram 5 flowchart 7 operation 5 role of 4 PCs cooling 34 photoelectric switch 4 power consumption 188 power interruptions Programmable Controlle...

Page 225: ...200H OD212 132 C200H OD213 133 C200H OD214 134 C200H OD215 dynamic 161 C200H OD215 static 160 C200H OD216 136 C200H OD217 137 C200H OD218 149 C200H OD219 150 C200H OD21A 139 C200H OD21B 152 C200H OD411 138 C200H OD501 dynamic 158 C200H OD501 static 157 C200HS INT01 140 C200H TM001 175 Contact Output Unit life expectancy 129 CPU 103 Group 2 B7A Interface Units 179 High density I O Units 154 Power S...

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Page 227: ... 86 87 97 98 99 173 174 178 New C200HS CPU01 EC CPU21 EC CPU23 EC CPU and related information added Pages 8 18 20 87 Conformance to EC directives and related information added for C200HS CPU03 E CPU Pages 3 12 13 61 91 95 177 C200HS SLK12 SLK22 SYSMAC LINK Units changed to C200HW SLK13 SLK14 SLK23 SLK24 Page 13 C200H RT201 C added to Remote I O Wired Slave Units Page 21 Pin No 6 function clarified...

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