2.PERIODIC MAINTENANCE
2-
2
2. PERIODIC MAINTENANCE
MAINTENANCE SCHEDULE ············ 2-1
AIR CLEANER ································· 2-3
VALVE CLEARANCE ······················· 2-4
SPARK PLUG ·································· 2-7
THROTTLE CABLE PLAY ················· 2-8
ENGINE OIL ···································· 2-9
FRONT DIFFERENTIAL OIL ············· 2-11
REAR DIFFERENTIAL OIL ················· 2-12
STEERING SYSTEM ······················· 2-12
BRAKING SYSTEM ··························· 2-14
GEAR SHIFT ································· 2-15
COOLING SYSTEM ·························· 2-15
WHEELS ······································· 2-18
ENGINE COMPRESSION PRESSURE · 2-19
ENGINE OIL PRESSURE ················· 2-20
SUSPENSION SYSTEM ···················· 2-21
MAINTENANCE SCHEDULE
In order to maintain the best performance and economical performance of vehicles,
suggestions on intervals for necessary regular maintenance are listed. Following maintenance
is calculated in km, mile and hour based on firstly appeared data.
However, keep in mind that if the vehicle isn’t used for a long period of time, the month
maintenance intervals should be followed.
Items marked with an asterisk should be performed by a dealer as they require special tools
and technical skills.
In case of complicated road conditions, regular maintenance shall be carried for vehicles.
ITEM
ROUTINE
Whichever
Comes first
INTIAL
EVERY
month
1
3
6
6
12
Km
(mi)
320
(200)
1200
(750)
2400
(1500)
2400
(1500)
4800
(3000)
hours
20
75
150
150
300
Valves*
● Check vale clearance.
● Adjust if necessary.
O
O
O
O
Cooling system
● Check coolant leakage.
● Repair if necessary.
● Replace coolant every 24 months.
O
O
O
O
O
Spark plug
● Check condition.
● Adjust gap and clean.
● Replacement every 24 months
O
O
O
O
O
Air filter elements
● Clean.
● Replacement every 24 months
Every 20-40 hours
(More often in dusty areas)
Crankcase
breather system*
● Check breather hose for cracks or
damage.
● Replace if necessary.
O
O
O
Exhaust system*
● Check for leakage.
● Tighten if necessary.
● Replace gasket(s) if necessary.
O
O
O
Summary of Contents for UTV Desertcross 1000cc-3
Page 30: ......
Page 40: ...3 ENGINE 3 10 COOLING SYSTEM RADIATOR 1000R Engine...
Page 41: ...3 ENGINE 3 11 WATER PUMP 1000R Engine...
Page 58: ...3 ENGINE 3 28 MAGNETO SYSTEM...
Page 66: ...3 ENGINE 3 36 INTAKE MANIFOLD...
Page 69: ...3 ENGINE 3 39 TOP END CYLINDER HEAD NO 1...
Page 70: ...3 ENGINE 3 40 CYLINDER HEAD NO 2...
Page 71: ...3 ENGINE 3 41 CYLINDER AND PISTONS...
Page 95: ...3 ENGINE 3 65 TIMING CHAIN...
Page 105: ...3 ENGINE 3 75 BOTTOM END ENGINE DRIVE SHAFT...
Page 106: ...3 ENGINE 3 76 CRANKCASE AND PTO COVER...
Page 107: ...3 ENGINE 3 77 CRANKSHAFT...
Page 132: ...3 ENGINE 3 102 GEARBOX AND4X4 COUPLING UNIT GEARBOX COMPONENTS AND 4 4 COUPING MECHANISISM...
Page 133: ......
Page 152: ......
Page 158: ...4 COOLING SYSTEM 4 6...
Page 168: ......
Page 182: ......
Page 183: ...7 STEERING SYSTEM 7 1 7 STEERING SYSTEM ADJUSTMENT 7 2 TROUBLESHOOTING 7 3...
Page 186: ......
Page 188: ......
Page 200: ......
Page 216: ......