11. TROUBLESHOOTING
11-
4
10. Check engine oil strainer in crankcase.
Oil strainer is clogged due to contamination.
Clean or replace strainer and diagnose causes.
Replace possible damaged parts (refer to bottom end).
Symptom: OIL CONTAMINATION (white appearance)
1. Check leak indicator hole (in crankcase MAG side-water pump housing area) if water
and oil leaks.
Leakage of oil/water mixture from indicator bore means damaged water pump
seal ring and rotary seal. Replace sealing ring, rotary seal and change oil, oil filter
and/or coolant (refer to lubrication system, cooling system and bottom end).
2. Check cylinder head and/or cylinder base gasket..
Gasket damaged or leaking.
Retighten cylinder head with recommended torque and/or replace gasket.
3. Check tightening torque of cylinder head screws.
Screws not properly tightened.
Retighten screws to recommended torque and replace oil.
4. Check oil for particles (may indicate possible engine internal damages).
Oil contamination due to metal or plastic particles.
Replace possibly damaged part(s) including oil and oil filter.
Use recommended oil (refer to technical specifications).
CYLINDER AND HEAD
Symptom: UNUSUAL ENGINE NOISE AND/OR VIBRATION
1. Check noise coming from cylinder head area.
Improper valve clearance adjustment.
Readjust valve clearance and/or replace defective part(s).
Faulty chain tensioner. Replace spring and/or mechanism.
Chain guide worn out. Replace chain guide.
Stretched chain and/or worn out sprockets. Replace chain and sprockets.
Sprocket screws got loose. Retighten screws with recommended torque.
Rocker arm(s) is (are) worn out (valve adjustment).
Readjust valve clearance and/or replace rocker arm(s).
Incorrect camshaft timing adjustment.
Replace damaged components and readjust camshaft timing
(refer to cylinder and head).
Symptom: OIL CONTAMINATION ON CYLINDER AND/OR HEAD
1. Check screws for torque.
Loose screws. Retighten screws with recommended torque.
Gaskets are brittle, hard, worn out or otherwise damaged.
Replace damaged gaskets, O-rings or the V-ring on breather.
Summary of Contents for UTV Desertcross 1000cc-3
Page 30: ......
Page 40: ...3 ENGINE 3 10 COOLING SYSTEM RADIATOR 1000R Engine...
Page 41: ...3 ENGINE 3 11 WATER PUMP 1000R Engine...
Page 58: ...3 ENGINE 3 28 MAGNETO SYSTEM...
Page 66: ...3 ENGINE 3 36 INTAKE MANIFOLD...
Page 69: ...3 ENGINE 3 39 TOP END CYLINDER HEAD NO 1...
Page 70: ...3 ENGINE 3 40 CYLINDER HEAD NO 2...
Page 71: ...3 ENGINE 3 41 CYLINDER AND PISTONS...
Page 95: ...3 ENGINE 3 65 TIMING CHAIN...
Page 105: ...3 ENGINE 3 75 BOTTOM END ENGINE DRIVE SHAFT...
Page 106: ...3 ENGINE 3 76 CRANKCASE AND PTO COVER...
Page 107: ...3 ENGINE 3 77 CRANKSHAFT...
Page 132: ...3 ENGINE 3 102 GEARBOX AND4X4 COUPLING UNIT GEARBOX COMPONENTS AND 4 4 COUPING MECHANISISM...
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Page 158: ...4 COOLING SYSTEM 4 6...
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Page 183: ...7 STEERING SYSTEM 7 1 7 STEERING SYSTEM ADJUSTMENT 7 2 TROUBLESHOOTING 7 3...
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