11. TROUBLESHOOTING
11-
8
3. Check cam and driven pulley fixed sheave for wear.
Cam and/or drive pulley fixed sheave out of wear limit and/or damaged.
Replace damaged part(s).
4. Check torque gear fixed in driven pulley sliding sheave for wear.
Torque gear out of wear limit and/or damaged. Replace torque gear).
5. Check for foreign particles in CVT area (stones, dirt, etc.).
Small particles damaged belt and/or pulley surface(s).
clean system and replace damaged parts.
Symptom: VIBRATIONS ORIGINATING FROM DRIVE PULLEY
1. Check tightening torque of drive pulley screw.
Moving sliding sheave. Retighten screw.
2. Check fixed sheave bushings.
Excessive gap between bushings and fixed sheave shaft, thus restraining sliding
sheave movements. Replace fixed sheave assembly.
3. Check if slider shoes are present and/or placed in correct position.
Slider shoe(s) is (are) missing and/or damaged. Replace all slider shoes at the
same time (slider shoes kit).
Symptom: VIBRATIONS ORIGINATING FROM DRIVEN PULLEY
1. Check fixed and sliding sheave bushings on driven pulley.
Excessive gap between bushings and CVT shaft, thus restraining sliding sheave
movements. Replace fixed and/or sliding sheave of driven pulley, polish CVT
shaft area with fine emery cloth and wipe clean with a cloth.
Symptom: PULLEYS DO NOT DOWN/UP SHIFT PROPERLY.
1. Check drive pulley bushings (cleanliness, wear, etc.)
Check items 1 and 2 of UNUSUAL ACCELERATION BEHAVIOR.
Bushings stick to fixed sheave pulley shaft. Clean or replace.
Spring seat sticks to sliding sheave pulley bushing.
Clean system and/or replace sliding sheave pulley.
One-way clutch(if have) does not operate properly.
Clean system and/or replace damaged part(s).
2. Check driven pulley spring tension.
Driven pulley spring tension is too weak or broken. Replace.
Driven pulley cam is worn or damaged. Replace.
Symptom: BELT GLAZED EXCESSIVELY OR HAVING BAKED APPEARANCE
1. Check if CVT air intake and/or outlet is clogged.
CVT area heats up due to contamination.
Clean air intake and/or outlet from contamination.
Fans located on drive pulley is worn or damaged. Replace.
2. Check if pulley sheaves are clean.
Oil on pulley surfaces. Clean pulley sheaves and replace belt.
Water intrusion in CVT area. Find root cause and repair.
Drain water and replace belt.
Summary of Contents for UTV Desertcross 1000cc-3
Page 30: ......
Page 40: ...3 ENGINE 3 10 COOLING SYSTEM RADIATOR 1000R Engine...
Page 41: ...3 ENGINE 3 11 WATER PUMP 1000R Engine...
Page 58: ...3 ENGINE 3 28 MAGNETO SYSTEM...
Page 66: ...3 ENGINE 3 36 INTAKE MANIFOLD...
Page 69: ...3 ENGINE 3 39 TOP END CYLINDER HEAD NO 1...
Page 70: ...3 ENGINE 3 40 CYLINDER HEAD NO 2...
Page 71: ...3 ENGINE 3 41 CYLINDER AND PISTONS...
Page 95: ...3 ENGINE 3 65 TIMING CHAIN...
Page 105: ...3 ENGINE 3 75 BOTTOM END ENGINE DRIVE SHAFT...
Page 106: ...3 ENGINE 3 76 CRANKCASE AND PTO COVER...
Page 107: ...3 ENGINE 3 77 CRANKSHAFT...
Page 132: ...3 ENGINE 3 102 GEARBOX AND4X4 COUPLING UNIT GEARBOX COMPONENTS AND 4 4 COUPING MECHANISISM...
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Page 158: ...4 COOLING SYSTEM 4 6...
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Page 183: ...7 STEERING SYSTEM 7 1 7 STEERING SYSTEM ADJUSTMENT 7 2 TROUBLESHOOTING 7 3...
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